Nanni N3.30 Instruction manual

N3.30
(Starting serial number: KTD08090423)
WORK SHOP MANUAL
ENGINE BASE
NANNI INDUSTRIES S.A.S – Zone Industrielle
11 avenue MARIOTTE
B.P.107 – 33260 LA TESTE - FRANCE
60300187

TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with
information on the mechanism, service and maintenance of 05-E3B. It is divided into
three parts, “General”, “Mechanism” and “Servicing”.
■General
Information on the engine identification, the general precautions, maintenance check
list, check and maintenance and special tools are described.
■Mechanism
Information on the construction and function are included. This part should be
understood before proceeding with troubleshooting, disassembling and servicing.
Refer to Diesel Engine Mechanism Workshop Manual (Code No. 9Y021-01875) for
the one which has not been described to this workshop manual.
■Servicing
Information on the troubleshooting, servicing specification lists, tightening torque,
checking and adjusting, disassembling and assembling, and servicing which cover
procedures, precautions, factory specifications and allowable limits.
All information illustrations and specifications contained in this manual are based on
the latest product information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
Due to covering many models of this manual, information or picture being used have
not been specified as one model.
March 2007
© KUBOTA Corporation 2007
KiSC issued 12, 2007 A

1
05-E3B, 05-E3BG, WSM SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
BEFORE SERVICING AND REPAIRING
• Read all instructions and safety instructions in this
manual and on your engine safety decals.
• Clean the work area and engine.
• Park the machine on a firm and level ground.
• Allow the engine to cool before proceeding.
• Stop the engine, and remove the key.
• Disconnect the battery negative cable.
• Hang a “DO NOT OPERATE” tag in operator
station.
SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on
the machine itself to warn of the possibility of personal injury. Read these instructions carefully.
It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
■IMPORTANT : Indicates that equipment or property damage could result if instructions are not
followed.
■NOTE : Gives helpful information.
KiSC issued 12, 2007 A

2
05-E3B, 05-E3BG, WSM SAFETY INSTRUCTIONS
SAFETY STARTING
• Do not start the engine by shorting across starter
terminals or bypassing the safety start switch.
• Unauthorized modifications to the engine may impair
the function and / or safety and affect engine life.
SAFETY WORKING
• Do not work on the machine while under the influence
of alcohol, medication, or other substances or while
fatigued.
• Wear close fitting clothing and safety equipment
appropriate to the job.
• Use tools appropriate to the work. Makeshift tools,
parts, and procedures are not recommended.
• When servicing is performed together by two or more
persons, take care to perform all work safely.
• Do not touch the rotating or hot parts while the engine
is running.
• Never remove the radiator cap while the engine is
running, or immediately after stopping. Otherwise, hot
water will spout out from radiator. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to first stop to relieve
pressure before removing completely.
• Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury. Relieve
pressure before disconnecting hydraulic or fuel lines.
Tighten all connections before applying pressure.
• Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable
or uncomfortable loud noises.
• Do not open high-pressure fuel system.
High-pressure fluid remaining in fuel lines can cause
serious injury. Do not disconnect or attempt to repair
fuel lines, sensors, or any other components between
the high-pressure fuel pump and injectors on engines
with high pressure common rail fuel system.
• High voltage exceeding 100 V is generated in the
ECU, and is applied to the injector.
Pay sufficient caution to electric shock when
performing work activities.
KiSC issued 12, 2007 A

3
05-E3B, 05-E3BG, WSM SAFETY INSTRUCTIONS
AVOID FIRES
• Fuel is extremely flammable and explosive under
certain conditions. Do not smoke or allow flames or
sparks in your working area.
• To avoid sparks from an accidental short circuit,
always disconnect the battery negative cable first and
connect it last.
• Battery gas can explode. Keep sparks and open
flame away from the top of battery, especially when
charging the battery.
• Make sure that no fuel has been spilled on the engine.
VENTILATE WORK AREA
• If the engine must be running to do some work, make
sure the area is well ventilated. Never run the engine
in a closed area. The exhaust gas contains poisonous
carbon monoxide.
PREVENT ACID BURNS
• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill
electrolyte on yourself, flush with water, and get
medical attention immediately.
DISPOSE OF FLUIDS PROPERLY
• Do not pour fluids into the ground, down a drain, or
into a stream, pond, or lake. Observe relevant
environmental protection regulations when disposing
of oil, fuel, coolant, electrolyte and other harmful
waste.
KiSC issued 12, 2007 A

4
05-E3B, 05-E3BG, WSM SAFETY INSTRUCTIONS
PREPARE FOR EMERGENCIES
• Keep a first aid kit and fire extinguisher handy at all
times.
• Keep emergency numbers for doctors, ambulance
service, hospital and fire department near your
telephone.
KiSC issued 12, 2007 A

19/02/2009
FICHE N3.30GB
TECHNICAL DATA
ENGINE MODEL N3.30
(Since serial number KTD08090423)
ENGINE SPECIFICATION
Number of cylinders: 3
Displacement: 1123 cc
Bore - Stroke: 78 X 78.4 mm
Compression ratio: 22/1 mm
Max. Pressure difference between cyl. :
10%
Compression pressure: 29 to 33 bars
Maximum speed without load: 3820 rpm
Maximum speed in load: 3600 rpm
Idle speed in forward gear: 950 rpm
Max. Torque: 68.3 Nm @ 2000rpm
Firing order: 1 - 2 - 3 -
Rotation: Anti clockwise (Flywheel)
INJECTION
Combustion chamber: E- T VCS
Type of injector: MINI (DNOP)
Fuel injection pressure: 140 to 150 MPa
Injection pump manufacturer: BOSCH MD
Injection timing: 21 to 23° before TDC
TIGHTENING TORQUE
Arm head cover cap nuts: 0.7 to 0.9 Nm
Cylinder head bolts: 6.5 to 7.0 Nm
Flywheel bolts: 5.5 to 6.0 Nm
Connecting rod bolts: 4.2 to 4.7 Nm
Rocker arm bracket nuts: 2.2 to 2.7 Nm
Main bearing caps bolts
M8: 3.0 to 3.5 Nm
M9: 5.0 to 5.5 Nm
Nozzle holder assembly: 0.5 to 7.0 Nm
Glow plugs M8: 2.0 to 2.5 Nm
LUBRIFICATION
Oil pressure at idle RPM: 0.5 bar
Oil pressure at maximum load:
2 to 4.5 bars
Recommended oil: 15W40 API CD
Oil pan capacity: 4 litres <angle> 5 litres
Gearbox model:
Oil capacity: depending on type
Recommended oil:
DIAGRAMS
Valve clearance (cold)
Inlet: 0.15 to 0.18 mm
Exhaust: 0.15 to 0.18 mm
Valve recessing: - 0.05 to + 0.15 mm
PISTON RINGS
Piston ring gap:
Piston top compression: 0.30 to 0.45 mm
Intermediate: 0.30 to 0.45 mm
Oil control: 0.25 to 0.40 mm
CYLINDER HEAD
Cylinder head surface flatness : <0.05 mm
SEA WATER PUMP
Water flow: 38 litres per minutes
GLOW PLUGS
Resistance: 0.90 to 1.1 ohms

CONTENTS
GENERAL
1. ENGINE IDENTIFICATION............................................................................. G-1
[1] MODEL NAME AND ENGINE SERIAL NUMBER................................ G-1
[2] E3B ENGINE............................................................................................. G-3
[3] CYLINDER NUMBER ............................................................................... G-3
2. GENERAL PRECAUTIONS............................................................................ G-4
3. MAINTENANCE CHECK LIST....................................................................... G-5
4. CHECK AND MAINTENANCE....................................................................... G-7
[1] DAILY CHECK POINTS........................................................................... G-7
[2] CHECK POINTS OF INITIAL 50 HOURS............................................. G-9
[3] CHECK POINTS OF EVERY 50 HOURS........................................... G-11
[4] CHECK POINTS OF EVERY 100 HOURS......................................... G-12
[5] CHECK POINTS OF EVERY 200 HOURS......................................... G-14
[6] CHECK POINTS OF EVERY 400 HOURS......................................... G-16
[7] CHECK POINTS OF EVERY 500 HOURS......................................... G-17
[8] CHECK POINTS OF EVERY 1 OR 2 MONTHS............................... G-19
[9] CHECK POINTS OF EVERY YEAR.................................................... G-20
[10]CHECK POINTS OF EVERY 800 HOURS......................................... G-21
[11]CHECK POINTS OF EVERY 1500 HOURS....................................... G-22
[12]CHECK POINTS OF EVERY 3000 HOURS....................................... G-23
[13]CHECK POINTS OF EVERY 2 YEARS.............................................. G-26
5. SPECIAL TOOLS.......................................................................................... G-30
KiSC issued 12, 2007 A

G-1
05-E3B, 05-E3BG, WSM G GENERAL
1. ENGINE IDENTIFICATION
[1] MODEL NAME AND ENGINE SERIAL NUMBER
When contacting the manufacture, always specify your engine
model name and serial number.
The engine model and its serial number need to be identified
before the engine can be serviced or parts replaced.
■Engine Serial Number
The engine serial number is an identified number for the engine.
It is marked after the engine model number.
It indicates month and year of manufacture as follows.
•Year of manufacture
W1010477
Alphabet or
Number Year Alphabet or
Number Year
1 2001 F 2015
2 2002 G 2016
3 2003 H 2017
4 2004 J 2018
5 2005 K 2019
6 2006 L 2020
7 2007 M 2021
8 2008 N 2022
9 2009 P 2023
A 2010 R 2024
B 2011 S 2025
C 2012 T 2026
D 2013 V 2027
E 2014
(1) Engine Label
(2) Emission Label (3) Engine Model (4) Serial Number
KiSC issued 12, 2007 A

G-2
05-E3B, 05-E3BG, WSM G GENERAL
•Month of manufacture
* Alphabetical letters “I” and “O” are not used.
e.g. D1105 - 7 B A001
(a) (b)(c) (d)
W1011076
Month Engine Lot Number
January A0001 ~ A9999 B0001 ~ BZ999
February C0001 ~ C9999 D0001 ~ DZ999
March E0001 ~ E9999 F0001 ~ FZ999
April G0001 ~ G9999 H0001 ~ HZ999
May J0001 ~ J9999 K0001 ~ KZ999
June L0001 ~ L9999 M0001 ~ MZ999
July N0001 ~ N9999 P0001 ~ PZ999
August Q0001 ~ Q9999 R0001 ~ RZ999
September S0001 ~ S9999 T0001 ~ TZ999
October U0001 ~ U9999 V0001 ~ VZ999
November W0001 ~ W9999 X0001 ~ XZ999
December Y0001 ~ Y9999 Z0001 ~ ZZ999
(a) Engine Model Name : D1105
(b) Year : 7indicates 2007
(c) Month : Aor Bindicates January
(d) Lot number : (0001 ~ 9999 or A001 ~ Z999)
KiSC issued 12, 2007 A

G-3
05-E3B, 05-E3BG, WSM G GENERAL
[2] E3B ENGINE
[Example : Engine Model Name D1105-E3B-XXXX]
The emission controls previously implemented in various countries to prevent air pollution will be stepped up as
Non-Road Emission Standards continue to change. The timing or applicable date of the specific Non-Road Emission
regulations depends on the engine output classification.
Over the past several years, Kubota has been supplying diesel engines that comply with regulations in the
respective countries affected by Non-Road Emission regulations. For Kubota Engines, E3B will be the designation
that identifies engine models affected by the next emission phase (See the table below).
When servicing or repairing ###-E3B series engines, use only replacement parts for that specific E3B engine,
designated by the appropriate E3B Kubota Parts List and perform all maintenance services listed in the appropriate
Kubota Operator's Manual or in the appropriate E3B Kubota Workshop Manual. Use of incorrect replacement parts
or replacement parts from other emission level engines (for example: E2B engines), may result in emission levels out
of compliance with the original E3B design and EPA or other applicable regulations.Please refer to the emission label
located on the engine head cover to identify Output classification and Emission Control Information. E3B engines are
identified with "ET" at the end of the Model designation, on the US EPA label. Please note : E3B is not marked on the
engine.
W1031971
[3] CYLINDER NUMBER
The cylinder numbers of KUBOTA diesel engine are designated
as shown in the figure.
The sequence of cylinder numbers is given as No.1, No.2, No.3
and No.4 starting from the gear case side.
W1011077
Category (1) Engine output classification EU regulation
K From 19 to less than 37 kW STAGE ΙΙΙA
J From 37 to less than 75 kW STAGE ΙΙΙA
I From 75 to less than 130 kW STAGE ΙΙΙA
Category (2) Engine output classification EPA regulation
ET
Less than 19kW Tier 4
From 19 to less than 56 kW Interim Tier 4
From 56 to less than 75 kW Tier 3
From 75 to less than 130 kW Tier 3
(1) EU regulation engine output classification category
(2) “E3B” engines are identified with “ET” at the end of the Model designation, on
the US EPA label.
“E3B” designates Tier 3 and some Interim Tier 4 / Tier 4 models, depending on
engine output classification.
KiSC issued 12, 2007 A

G-4
05-E3B, 05-E3BG, WSM G GENERAL
2. GENERAL PRECAUTIONS
• During disassembly, carefully arrange removed parts in a clean
area to prevent confusion later. Screws, bolts and nuts should be
replaced in their original position to prevent reassembly errors.
• When special tools are required, use KUBOTA genuine special
tools. Special tools which are not frequently used should be
made according to the drawings provided.
• Before disassembling or servicing live wires, make sure to
always disconnect the grounding cable from the battery first.
• Remove oil and dirt from parts before measuring.
• Use only KUBOTA genuine parts for parts replacement to
maintain engine performance and to ensure safety.
• Gaskets and O-rings must be replaced during reassembly.
Apply grease to new O-rings or oil seals before assembling.
• When reassembling external or internal snap rings, position them
so that the sharp edge faces against the direction from which
force is applied.
• Be sure to perform run-in the serviced or reassembled engine.
Do not attempt to give heavy load at once, or serious damage
may result to the engine.
W1011734
(1) Grease
(2) Force
(3) Place the Sharp Edge against the
Direction of Force
(A) External Snap Ring
(B) Internal Snap Ring
KiSC issued 12, 2007 A

G-5
05-E3B, 05-E3BG, WSM G GENERAL
3. MAINTENANCE CHECK LIST
To maintain long-lasting and safe engine performance, make it a rule to carry out regular inspections by following
the table below.
★Change engine oil and replace oil filter cartridge after the first 50 hours of operation.
* The items listed above (* marked) are registered as emission related critical parts by KUBOTA in the U.S. EPA
nonroad emission regulation. As the engine owner, you are responsible for the performance of the required
maintenance on the engine according to the above instruction.
Please see the emission Warranty Statement in detail. W1029462
Item
Service Interval
Every
50
hrs 100 hrs 200 hrs 400 hrs 500 hrs 1 or 2 months 1 year 800 hrs 1500 hrs 3000 hrs 2 years
* Checking fuel hoses and clamp bands ✩
* Changing engine oil
(Oil pan depth : 110 mm (4.33 in.),
125 mm (4.92 in.),
130 mm (5.12 in.))
★✩
* Cleaning air cleaner element
(Replace the element after 6 times cleaning) ✩
Cleaning fuel filter element ✩
Check fan belt tension and damage ✩
Checking battery electrolyte level ✩
* Replacing oil filter cartridge
(Oil pan depth : 110 mm (4.33 in.),
125 mm (4.92 in.),
130 mm (5.12 in.))
★✩
Checking radiator hoses and clamp bands ✩
* Checking intake air line ✩
Replacing fuel filter cartridge ✩
Cleaning water jacket and radiator interior ✩
Replacing fan belt ✩
Recharging battery ✩
* Replacing air cleaner element ✩
Checking valve clearance ✩
* Checking injection nozzle pressure ✩
* Checking turbocharger ✩
Checking injection pump ✩
Checking injection timing ✩
Changing radiator coolant (L.L.C.) ✩
Replacing radiator hoses and clamp bands ✩
* Replacing fuel hoses and clamps ✩
* Replacing intake air line ✩
Replacing battery ✩
KiSC issued 12, 2007 A

G-6
05-E3B, 05-E3BG, WSM G GENERAL
CAUTION
• When changing or inspecting, be sure to level and stop the engine.
■NOTE
Engine Oil :
•Refer to the following table for the suitable American Petroleum Institute (API) classification of engine oil
according to the engine type (with internal EGR, external EGR or non-EGR) and the Fuel Type Used :
(Low Sulfur, Ultra Low Sulfur or High Sulfur Fuels).
EGR : Exhaust Gas Re-circulation W1024941
•CJ-4 classification oil is intended for use in engines equipped with DPF (Diesel Particulate Filter) and is
Not Recommended for use in Kubota E3 specification engines.
•Oil used in the engine should have API classification and Proper SAE Engine Oil Viscosity according to
the ambient temperatures where the engine is operated.
•With strict emission control regulations now in effect, the CF-4 and CG-4 engine oils have been developed
for use with low sulfur fuels, for On-Highway vehicle engines. When a Non-Road engine runs on high
sulfur fuel, it is advisable to use a "CF or better" classification engine oil with a high Total Base Number
(a minimum TBN of 10 is recommended).
Fuel :
•Cetane Rating : The minimum recommended Fuel Cetane Rating is 45. A cetane rating greater than 50 is
preferred, especially for ambient temperatures below −20 °C (−4 °F) or elevations above 1500 m (5000 ft).
•Diesel Fuel Specification Type and Sulfur Content % (ppm) used, must be compliant with all applicable
emission regulations for the area in which the engine is operated.
•Use of diesel fuel with sulfur content less than 0.10 % (1000 ppm) is strongly recommended.
•If high-sulfur fuel (sulfur content 0.50 % (5000 ppm) to 1.0 % (10000 ppm)) is used as a diesel fuel, change
the engine oil and oil filter at shorter intervals. (approximately half)
•DO NOT USE Fuels that have sulfur content greater than 1.0 % (10000 ppm).
•Diesel fuels specified to EN 590 or ASTM D975 are recommended.
• No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313
JUN87)
•Since KUBOTA diesel engines of less than 56 kW (75 hp) utilize EPA Tier 4 and Interim Tier 4 standards,
the use of low sulfur fuel or ultra low sulfur fuel is mandatory for these engines, when operated in US EPA
regulated areas. Therefore, please use No.2-D S500 or S15 diesel fuel as an alternative to No.2-D, and use
No.1-D S500 or S15 diesel fuel as an alternative to No.1-D for ambient temperatures below −10 °C (14 °F).
1) SAE : Society of Automotive Engineers
2) EN : European Norm
3) ASTM : American Society of Testing and Materials
4) US EPA : United States Environmental Protection Agency
5) No.1-D or No.2-D, S500 : Low Sulfur Diesel (LSD) less than 500 ppm or 0.05 wt.%
No.1-D or No.2-D, S15 : Ultra Low Sulfur Diesel (ULSD) 15 ppm or 0.0015 wt.%
Fuel Type Engine oil classification (API classification)
Engines with non-EGR
Engines with internal EGR Engines with external EGR
High Sulfur Fuel
[0.05 % (500 ppm) ≤
Sulfur Content <
0.50 % (5000 ppm)]
CF
(If the "CF-4, CG-4, CH-4, or CI-4" engine
oil is used with a high-sulfur fuel, change
the engine oil at shorter intervals.
(approximately half))
–
Low Sulfur Fuel
[Sulfur Content <
0.05 % (500 ppm)] or
Ultra Low Sulfur Fuel
[Sulfur Content <
0.0015 % (15 ppm)]
CF, CF-4, CG-4, CH-4 or CI-4 CF or CI-4 (Class CF-4, CG-4 and CH-4 engine oils
cannot be used on EGR type engines.)
KiSC issued 12, 2007 A