Bosch C 60 User manual

Data Logger C60
Manual
Version 1.1 24/06/2020

Content
ii/100 Data_Logger_C_60_Manual Bosch Motorsport
Content
1 Preparation...................................................................................................................................................................... 4
2 Warnings and safety instructions ................................................................................................................................. 5
3 Onboard Network Concept............................................................................................................................................ 6
4 Error Memory .................................................................................................................................................................. 7
4.1 Error memory representation in RaceCon .................................................................................................................................................. 7
4.2 Information on errors available from the error memory ...................................................................................................................... 9
4.3 Analog Input Diagnosis...................................................................................................................................................................................... 13
5 Technical Data................................................................................................................................................................. 15
6 Mechanical Drawing ....................................................................................................................................................... 20
7 Starting up the C 60........................................................................................................................................................ 21
7.1 Start-Up.................................................................................................................................................................................................................... 21
7.2 Feature Activation ................................................................................................................................................................................................ 23
7.3 First Recording....................................................................................................................................................................................................... 24
7.4 Status LEDs.............................................................................................................................................................................................................. 25
7.5 Set Time & Date.................................................................................................................................................................................................... 25
8 CAN Configuration ......................................................................................................................................................... 27
8.1 CAN Bus Trivia ....................................................................................................................................................................................................... 27
8.2 CAN input................................................................................................................................................................................................................ 28
8.3 CAN output............................................................................................................................................................................................................. 34
8.4 Multiplexer .............................................................................................................................................................................................................. 36
9 Analog and Frequency Inputs ....................................................................................................................................... 39
9.1 Features.................................................................................................................................................................................................................... 39
9.2 Analog inputs......................................................................................................................................................................................................... 39
9.3 Configuring inputs ............................................................................................................................................................................................... 40
9.4 Computed sources............................................................................................................................................................................................... 51
9.5 Hysteresis................................................................................................................................................................................................................. 52
9.6 Configuring PWM outputs................................................................................................................................................................................ 55
10 Online Measurement and Calibration .......................................................................................................................... 58
10.1 Setting up an online measurement............................................................................................................................................................... 58
10.2 Online calibration of measurement channels............................................................................................................................................ 63
10.3 Online calibration of multipoint adjustment channels .......................................................................................................................... 65
11 Recording and Telemetry............................................................................................................................................... 67
11.1 Features.................................................................................................................................................................................................................... 67
11.2 Configuration of Recordings............................................................................................................................................................................ 67
11.3 Configuration of Online Telemetry................................................................................................................................................................ 70
11.4 Configuration of Burst Telemetry................................................................................................................................................................... 72
11.5 Recording on USB Memory.............................................................................................................................................................................. 72
12 Lap Trigger ...................................................................................................................................................................... 75
12.1 Lap trigger (timing beacon).............................................................................................................................................................................. 75
12.2 Counting outing/laps/fragments ................................................................................................................................................................... 81
12.3 Lap timing................................................................................................................................................................................................................ 82
12.4 Segment timing..................................................................................................................................................................................................... 84
12.5 Countdown timer ................................................................................................................................................................................................. 86

Content
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12.6 Automatic GPS Track Detection...................................................................................................................................................................... 87
13 Firmware .......................................................................................................................................................................... 89
14 GPS Sensor....................................................................................................................................................................... 90
14.1 Serial interface characterization...................................................................................................................................................................... 90
14.2 Protocol.................................................................................................................................................................................................................... 90
14.3 Sensor recommendation ................................................................................................................................................................................... 90
14.4 Measurement labels ............................................................................................................................................................................................ 90
14.5 GPS troubleshooting........................................................................................................................................................................................... 91
15 Fuel Consumption Calculation ...................................................................................................................................... 93
15.1 Setting up fuel consumption calculation and tank management..................................................................................................... 93
15.2 Fuel consumption diagnosis/counter reset................................................................................................................................................ 93
15.3 Example .................................................................................................................................................................................................................... 94
16 Clone the Unit ................................................................................................................................................................. 95
17 RaceCon Shortcuts.......................................................................................................................................................... 96
18 Disposal............................................................................................................................................................................ 97

1 | Preparation
4/100 Data_Logger_C_60_Manual Bosch Motorsport
1 Preparation
Use the C 60 only as intended in this manual. Any maintenance or repair must be per-
formed by authorized and qualified personnel approved by Bosch Motorsport.
Operation of the C 60 is only certified with the combinations and accessories that are spe-
cified in this manual. The use of variant combinations, accessories, and other devices out-
side the scope of this manual are only permitted when they have been determined to be
compliant from a performance and safety standpoint by a representative from Bosch
Motorsport.
Read the manual carefully and follow the application hints step by step. Do not hesitate to
contact us, contact data can be found on the last page of this document.
Important information on Electromagnetic Conformity
To avoid unwanted interference with the environment (people, animals, electronic devices)
or unwanted harm to the environment, it is mandatory that the user of the C 60 carries
out an appropriate analysis to determine the electromagnetic interaction the C 60 may
have with its individual installation environment.
Disclaimer
Due to continuous enhancements, we reserve the rights to change any illustrations, pho-
tos and technical data within this manual.
Please retain this manual for your records.
NOTICE
In this document, many screenshots are created by way of example
for a display. Please consider this and replace the product names
with the name of your device.

Warnings and safety instructions | 2
Bosch Motorsport Data_Logger_C_60_Manual 5/100
2 Warnings and safety instructions
The classification of the warnings and safety instructions is carried out by the respective
signal word (Danger, Warning, Caution) next to the warning symbol.
Danger
DANGER
Nature and source of danger
Consequences
Warning of death or serious physical injury, which are sure to occur if ignored.
Warning
WARNING
Nature and source of danger
Consequences
Warning of death or serious injury, which can occur if this is not observed.
Caution
CAUTION
Nature and source of danger
Consequences
Warning of slight bodily injury in case of Disregard.
Notice
NOTICE
Nature and source of danger
Consequences
Warning of damage to equipment in case of ignoring.

3 | Onboard Network Concept
6/100 Data_Logger_C_60_Manual Bosch Motorsport
3 Onboard Network Concept
Please ensure that you have a good ground installation. That means:
– A ground that has a solid, low resistance connection to the negative battery terminal
– Connection should be free from dirt, grease, paint, anodizing, etc.
– Use large diameter wire
– More metal-to-metal contact is better!
The following notations for power signals are used:
– KL 15 is a switched battery rail controlled by the IGN-switch
– KL 30 is an unswitched battery positive rail (same as battery positive terminal)
– KL 31 is an unswitched ground rail (same as battery negative terminal)
Be careful to observe current limits of wires and connector pins!
G
Engine_GND
GND_Starpoint
Chassis
KL31
LS_GND_1
LS_GND_2
Main
Switch
UBAT
Star connection
(term30) positive terminal
Electric Loads
IGN-
Switch
KL15
SENSPWR5
SENSGND
active
Sensor
ANA_IN(xx) NTC
Sensor
ANA_IN(xy)
switched pos. terminal
Star connection
dig. sensors
(e.g. wheelspeed)
µC
As short as
possible
SENSPWR10
UBATT_FUSE
KL30
LS_SWITCH1…4
Bosch Motorsport
diagnosis connector
PC
Device
NOTICE
This schematic is not device specific. Please see the section Technical
Data for the specifications of your device.

Error Memory | 4
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4 Error Memory
In this chapter “Error Memory”, a lot of screenshots are created by way of example for
DDU 8. Please consider this and replace the product name ‘DDU 8’ in this case with the
name of your product.
4.1 Error memory representation in RaceCon
Bosch Motorsport devices feature an error memory. Information on errors can be visual-
ized via RaceCon (online measurement) or can be transmitted via telemetry.
4.1.1 Accessing the memory
The error memory can be accessed as shown in the illustration:

4 | Error Memory
8/100 Data_Logger_C_60_Manual Bosch Motorsport
The memory is situated inside the device and is non‐volatile. As a consequence, an error
which has occurred and has not been cleared by the user will remain in the error memory
even after a power cycle. The error state will then reflect if the error is still active or not.
An error is deleted from the list when
– the user actively clears the error memory
– the user updates the firmware
The error memory is not cleared by a configuration download and is not cleared by a
power cycle.
4.1.2 Clearing the error memory
There are two ways of clearing the error memory, both are shown in the following illustra-
tion:

Error Memory | 4
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4.2 Information on errors available from the
error memory
In general, properties of the error memory and properties of an individual error need to
be distinguished.
4.2.1 Error Memory Properties
The following property is available for the error memory itself:
– Error Status (device measurement label “error_state”)
0: no error present in memory
1: at least one inactive error present in memory, no active errors
2: at least one active error present in memory
If displayed in a measurement sheet, this property’s value (0, 1 or 2) is translated into a
verbal description:

4 | Error Memory
10/100 Data_Logger_C_60_Manual Bosch Motorsport
It is also represented by a color scheme within RaceCon (provided RaceCon is online with
the system):
0 (no error present in memory):
No orange border
MIL off (black)
No entries
1 (at least one inactive error present in memory, no active errors):
Constantly orange border
Info cycling through
errors, present in
error memory
MIL constantly orange

Error Memory | 4
Bosch Motorsport Data_Logger_C_60_Manual 11/100
2 (at least one active error present in memory):
MIL blinking orange
Blinking orange border
Info cycling through
errors present in
error memory
4.2.2 Error Properties
The following channels are recognized and memorized inside the devices:
– Error type (device label “error_type_rotate”):
e.g. “below_threshold” for a violation of the minimum voltage range defined in the
configuration, “shortcut_Batt” for a shortcut to battery voltage etc.
– Error locations (device label “error_location_rotate”):
e.g. “ANA01” for an error concerning the first ANA channel
– Error durations
How long has the error been active? If an error encounters a non-active period before
being cleared from the memory and is then detected again, the error duration keeps
on accumulating. The number of active periods can be seen from the “number of oc-
currences”.
– Number of occurrences
How many times has the error been detected since the last time the error memory
was cleared.
– Error active state (device label “error_active_rotate”)
All failure modes are continuously diagnosed; any error detected will be written to the
error memory. Once an error is detected, it is qualified as “active”.
– 1 (TRUE) Error was detected in most recent diagnose run (active)

4 | Error Memory
12/100 Data_Logger_C_60_Manual Bosch Motorsport
– 0 (FALSE) Error is inactive: error was not detected in most recent diagnostic run,
however the error has not been cleared from the memory by the user and re-
mains in the non‐volatile memory
The aforementioned channels (error_active_rotate, error_location_rotate, error_type_ro-
tate) are device specific properties (e.g. C 60) and are not related to the complete Race-
Con project (e.g. “error no. 3 from the error memory”). Therefore, only one property label
is available in each device. The errors from the error memory (possibly more than one er-
ror possible per device) share these three labels. The labels cycle through the errors cur-
rently present in the memory and represent the respective property of each error period-
ically.
The following screenshot shows error properties, which can be displayed or logged:
Labels hold information
on error 1 (an ANA3 error)
Labels hold information
on error 2 ... n-1
Labels hold information
on error n (a CAN error)
After the last error and its error properties have been displayed, the labels will start again
with the first error in the error memory stack and its error properties will be displayed
again. Therefore, monitoring these labels over a sufficiently long period provides the in-
formation on all individual errors in the error memory.
To understand this behavior, it is recommended to observe the three labels in a measure-
ment sheet (while more than one error is active) and watch the values change periodically:
The verbal representation of the numerical codes of these labels can be visualized in the
properties window of the measurement page:

Error Memory | 4
Bosch Motorsport Data_Logger_C_60_Manual 13/100
4.3 Analog Input Diagnosis
4.3.1 Monitoring limits / Shortcut Detection / Cable
Breakage
The pin diagnosis functionality (check whether measurement is within the desired range)
can be activated in the ANA pin setup wizard; to allow for a diagnosis regarding shortcut
to ground, shortcut to battery voltage and cable breakage, a minimum / maximum has to
be defined.

4 | Error Memory
14/100 Data_Logger_C_60_Manual Bosch Motorsport
4.3.2 Open Line Detection
The implementation of open line detection consists of pull up resistors being activated
and deactivated; evaluating the behavior of the measured value detects cable breakage,
regardless of the pull up resistor being activated by the user.
1. Open the Error Memory of the Device.
2. Click "start detection of cable".
3. Check the Error Memory for new fault entries, regarding "Open line errors".

Technical Data | 5
Bosch Motorsport Data_Logger_C_60_Manual 15/100
5 Technical Data
Application
Converters 8 kHz AD converters with digital low pass
filter
Configurable math channels
User configurable CAN in/out messages
Sampling rate Max. 1,000 Hz for all channels
Online data compression
Logging rate Max. 300 kB/s
Recording channels Up to 720 per connected device
Logged data download speed Max. 1,000 kB/s
Internal storage capacity 2 GB
3-port network switch
BT 60 WLAN burst telemetry support
FM 40 long range telemetry support, GSM telemetry support
RS232 GPS input
CCP-Master, data acquisition from ECU that support CAN calibration protocol (optional)
Technical Specifications
Mechanical Data
Size 105 x 34.5 x 137.5 mm
Weight 495 g
Protection Classification IP67 to DIN 40050, Section 9, Issue 2008
Operating temperature (internal) -20 to 65°C
Max. vibration Vibration profile 1 (see Appendix or
www.bosch-motorsport.com)

5 | Technical Data
16/100 Data_Logger_C_60_Manual Bosch Motorsport
Electrical Data
Supply voltage 8 to 18 V
Max. power consumption (w/o loads) 10 W at 14 V
Inputs
Analog channels 6
Input range 0 to 5 V
Resolution 12 bit
Switchable pull up resistor 3 kOhm
Outputs
PWM outputs (low side switch 2 A each) 4
Sensor supply 5 V ± 1 % (250 mA) 1
Environment
USB Kit for C 60 Rugged USB flash drive Bosch File System
(BFS) format included, works with BFS pre-
formatted USB flash drive only
Adapter cable to USB-Port
Adapter for wiring harness
SW license USB-Port unlocked
Software Upgrade 1
GPS input
Additional analog channels 20
Rotational channels (input Hall/inductive) 4
Additional sensor supply 5 V (250 mA each) 3
Sensor supply 10 V (250 mA) 1
Sensor supply 12 V (1 A), non-regulated 1
RS232 GPS
Software Upgrade 2
CCP-Master (ASAP 2 file from ECU manu-
facturer required)
Connectors and Wires
Motorsport connectors double density 2 x 41 pins
Mating connector I
ASDD612-41SN
F02U.002.216-01
Mating connector II
ASDD612-41SA
F02U.004.180-01
Pin Layout
ASDD212-41PN
Pin Name Description

Technical Data | 5
Bosch Motorsport Data_Logger_C_60_Manual 17/100
1 KL30
2; 3 KL15
4; 5 KL31
6 Ethernet Channel0 Tx plus Wire Ethernet_0 - TX+
7 Ethernet Channel0 Tx minus Wire Ethernet_0 - TX-
8 Ethernet Channel0 Rx plus Wire Ethernet_0 - RX+
9 Ethernet Channel0 Rx minus Wire Ethernet_0 - RX-
10 Ethernet Schirm Ethernet Schirm
11 Ethernet Channel1 Tx plus Wire Ethernet_0 - TX+
12 Ethernet Channel1 Tx minus Wire Ethernet_0 - TX-
13 Ethernet Channel1 Rx plus Wire Ethernet_0 - RX+
14 Ethernet Channel1 Rx minus Wire Ethernet_0 - RX-
15 Ethernet Channel2 Tx plus Wire Ethernet_0 - TX+
16 Ethernet Channel2 Tx minus Wire Ethernet_0 - TX-
17 Ethernet Channel2 Rx plus Wire Ethernet_0 - RX+
18 Ethernet Channel2 Rx minus Wire Ethernet_0 - RX-
19 CAN_A_H CAN_A - HIGH
20 CAN_A_L CAN_A - LOW
21 CAN_B_H CAN_B - HIGH
22 CAN_B_L CAN_B - LOW
23 USB Power 500mA USB_Power
24 USB Data Plus USB_OTG_Plus
25 USB Data Minus USB_OTG_Minus
26 USB GND USB_Ground
27 SENSPWR5_1
28 SENSGND
29 Timestamp
30 LS_GND_1 Low-Side Ground2
31 LS_SWITCH_1 lowside switch 2A
32 LS_SWITCH_2 lowside switch 2A
33 LS_SWITCH_3 lowside switch 2A
34 LS_SWITCH_4 lowside switch 2A
35 LS_GND_2 Low-Side Ground2
36 ANAIN_M1_1 0 to 5V Analog
37 ANAIN_M1_2 0 to 5V Analog
38 ANAIN_M1_3 0 to 5V Analog
39 ANAIN_M1_4 0 to 5V Analog
40 ANAIN_M1_5 0 to 5V Analog
41 ANAIN_M1_6 0 to 5V Analog
ASDD212-41PA
Pin Name Description
1 UBATT_FUSE1
2 SENSPWR10_1

5 | Technical Data
18/100 Data_Logger_C_60_Manual Bosch Motorsport
3 SENSPWR5_2
4 SENSPWR5_3
5 SENSPWR5_4
6 SENSGND
7 SENSGND
8 RS232A TX RS232A - Transmit
9 RS232A RX RS232A - Receive
10 RS232B TX RS232A - Transmit
11 RS232B RX RS232A - Receive
12 RS232_GND RS232_GND
13 REV1_P DHE I/P or Inductive - KW+
14 REV1_M DHE I/P or Inductive - KW-
15 REV2_P DHE I/P or Inductive - KW+
16 REV2_M DHE I/P or Inductive - KW-
17 REV3_P DHE I/P or Inductive - KW+
18 REV3_M DHE I/P or Inductive - KW-
19 REV4_P DHE I/P or Inductive - KW+
20 REV4_M DHE I/P or Inductive - KW-
21 ANAIN_M1_7 0 to 5V Analog
22 ANAIN_M1_8 0 to 5V Analog
23 ANAIN_M1_9 0 to 5V Analog
24 ANAIN_M1_10 0 to 5V Analog
25 ANAIN_M1_11 0 to 5V Analog
26 ANAIN_M1_12 0 to 5V Analog
27 ANAIN_M1_13 0 to 5V Analog
28 ANAIN_M1_14 0 to 5V Analog
29 ANAIN_M1_15 0 to 5V Analog
30 ANAIN_M1_16 0 to 5V Analog
31 ANAIN_M2_1 0 to 5V Analog
32 ANAIN_M2_2 0 to 5V Analog
33 ANAIN_M2_3 0 to 5V Analog
34 ANAIN_M2_4 0 to 5V Analog
35 ANAIN_M2_5 0 to 5V Analog
36 ANAIN_M2_6 0 to 5V Analog
37 ANAIN_M2_7 0 to 5V Analog
38 ANAIN_M2_8 0 to 5V Analog
39 ANAIN_M2_9 0 to 5V Analog
40 ANAIN_M2_10 0 to 5V Analog
41 LAPTRIGGER
Installation Notes
Inspection services recommended after 110 h or 12 months.

Technical Data | 5
Bosch Motorsport Data_Logger_C_60_Manual 19/100
Depending on your experience calibrating Bosch ECUs, we recommend calibration sup-
port from Bosch Motorsport.
Please remember that the mating connectors and the programming interface MSA Box II
are not included and must be ordered separately.
Not reverse polarity protected on supply or outputs.
Software
The required software (.pst file) for this device is available in the download area of our
homepage www.bosch-motorsport.com.
Download data and save configurations before sending device as it will be reset during
service.
Accumulator Service
Internal accumulator for data preservation and clock included
Inspection services recommended after 220 h or 2years, internal battery to be replaced
during service.
Send device to Bosch dealer for service.
Charge accumulator for > 6 h after installation (supply with power).
Charge accumulator twice per year for > 6 h (supply with power).

6 | Mechanical Drawing
20/100 Data_Logger_C_60_Manual Bosch Motorsport
6 Mechanical Drawing