Bosch C 60 User manual

Data Logger C60
Manual
Version 1.0 12/03/2019

Content
ii/108 Data Logger C 60 Bosch Motorsport
Content
1 Onboard Network Concept............................................................................................................................................ 4
2 Preparation...................................................................................................................................................................... 5
3 Power Supply .................................................................................................................................................................. 6
4 Error Memory .................................................................................................................................................................. 7
4.1 Error memory representation in RaceCon .................................................................................................................................................. 7
4.2 Information on errors available from the error memory ...................................................................................................................... 9
4.3 Analog Input Diagnosis...................................................................................................................................................................................... 13
5 Technical Data................................................................................................................................................................. 15
6 Disposal............................................................................................................................................................................ 20
7 Mechanical Drawing ....................................................................................................................................................... 21
8 Starting up the C 60........................................................................................................................................................ 22
8.1 Before starting ....................................................................................................................................................................................................... 22
8.2 Feature activation................................................................................................................................................................................................. 25
8.3 First recording (Quick start).............................................................................................................................................................................. 25
8.4 Status LEDs.............................................................................................................................................................................................................. 26
8.5 Set Time & Date.................................................................................................................................................................................................... 27
9 CAN Bus ........................................................................................................................................................................... 28
9.1 CAN bus trivia ........................................................................................................................................................................................................ 28
9.2 CAN input................................................................................................................................................................................................................ 28
9.3 CAN output............................................................................................................................................................................................................. 33
10 Analog and Frequency Inputs ....................................................................................................................................... 36
10.1 Features.................................................................................................................................................................................................................... 36
10.2 Analog inputs......................................................................................................................................................................................................... 36
10.3 Configuring inputs ............................................................................................................................................................................................... 37
10.4 Computed sources............................................................................................................................................................................................... 48
10.5 Hysteresis................................................................................................................................................................................................................. 49
10.6 Configuring PWM outputs................................................................................................................................................................................ 52
10.7 Analog inputs......................................................................................................................................................................................................... 55
10.8 Configuring inputs ............................................................................................................................................................................................... 55
10.9 Computed sources............................................................................................................................................................................................... 64
10.10 Hysteresis................................................................................................................................................................................................................. 65
10.11 Configuring PWM outputs................................................................................................................................................................................ 67
11 Online Measurement ...................................................................................................................................................... 70
11.1 Achieving an online connection ..................................................................................................................................................................... 70
11.2 Setting up an online measurement............................................................................................................................................................... 71
11.3 Online calibration of measurement channels............................................................................................................................................ 73
11.4 Group adjustment ................................................................................................................................................................................................ 75
11.5 Online calibration of multipoint adjustment channels .......................................................................................................................... 77
12 Recording and Telemetry............................................................................................................................................... 79
12.1 Features.................................................................................................................................................................................................................... 79
12.2 Configuration of recordings............................................................................................................................................................................. 79
12.3 Configuration of online telemetry ................................................................................................................................................................. 83
12.4 Configuration of burst telemetry ................................................................................................................................................................... 85

Content
Bosch Motorsport Data Logger C 60 iii/108
12.5 Setup for USB recording.................................................................................................................................................................................... 85
13 Lap Trigger ...................................................................................................................................................................... 89
13.1 Lap trigger (timing beacon).............................................................................................................................................................................. 89
13.2 Counting outing/laps/fragments ................................................................................................................................................................... 92
13.3 Lap timing................................................................................................................................................................................................................ 93
14 Firmware .......................................................................................................................................................................... 97
14.1 Firmware and configuration............................................................................................................................................................................. 97
14.2 Firmware update................................................................................................................................................................................................... 97
15 Clone the Unit ................................................................................................................................................................. 99
16 Fuel Consumption Calculation ...................................................................................................................................... 100
16.1 Setting up fuel consumption calculation and tank management..................................................................................................... 100
16.2 Fuel consumption diagnosis/counter reset................................................................................................................................................ 100
16.3 Example .................................................................................................................................................................................................................... 101
17 GPS Sensor....................................................................................................................................................................... 102
17.1 GPS (Global Positioning System).................................................................................................................................................................... 102
17.2 Protocol.................................................................................................................................................................................................................... 102
17.3 Sensor recommendation ................................................................................................................................................................................... 102
17.4 Measurement labels ............................................................................................................................................................................................ 102
17.5 GPS troubleshooting........................................................................................................................................................................................... 103
18 RaceCon Shortcuts.......................................................................................................................................................... 105

1 | Onboard Network Concept
4/108 Data Logger C 60 Bosch Motorsport
1 Onboard Network Concept
G
Engine_GND
GND_Starpoint
Chassis
KL31
LS_GND_1
LS_GND_2
Main
Switch
UBAT
Star connection
(term30) positive terminal
Electric Loads
IGN-
Switch
KL15
SENSPWR5
SENSGND
active
Sensor
ANA_IN(xx) NTC
Sensor
ANA_IN(xy)
switched pos. terminal
Star connection
dig. sensors
(e.g. wheelspeed)
µC
As short as
possible
SENSPWR10
UBATT_FUSE
KL30
LS_SWITCH1…4
Bosch Motorsport
diagnosis connector
PC
Device
NOTICE
This schematic is not device specific, please see the section “Technical Data for the spe-
cifications of your device.

Preparation | 2
Bosch Motorsport Data Logger C 60 5/108
2 Preparation
Use the C 60 only as intended in this manual. Any maintenance or repair must be per-
formed by authorized and qualified personnel approved by Bosch Motorsport.
Operation of the C 60 is only certified with the combinations and accessories that are spe-
cified in this manual. The use of variant combinations, accessories, and other devices out-
side the scope of this manual are only permitted when they have been determined to be
compliant from a performance and safety standpoint by a representative from Bosch
Motorsport.
Read the manual carefully and follow the application hints step by step. Do not hesitate to
contact us, contact data can be found on the last page of this document.
Disclaimer
Due to continuous enhancements, we reserve the rights to change any illustrations, pho-
tos and technical data within this manual.
Please retain this manual for your records.
NOTICE
In this document, all screenshots are created by way of example for a
display. Please consider this and replace the product names with the
name of your device.

3 | Power Supply
6/108 Data Logger C 60 Bosch Motorsport
3 Power Supply
Please ensure that you have a good ground installation. That means:
– A ground that has a solid, low resistance connection to the negative battery terminal
– Connection should be free from dirt, grease, paint, anodizing, etc.
– Use large diameter wire
– More metal-to-metal contact is better!
The following notations for power signals are used:
– KL 15 is a switched battery rail controlled by the IGN-switch
– KL 30 is an unswitched battery positive rail (same as battery positive terminal)
– KL 31 is an unswitched ground rail (same as battery negative terminal)
Be careful to observe current limits of wires and connector pins!

Error Memory | 4
Bosch Motorsport Data Logger C 60 7/108
4 Error Memory
In this chapter “Error Memory”, a lot of screenshots are created by way of example for
DDU 8. Please consider this and replace the product name ‘DDU 8’ in this case with the
name of your product.
4.1 Error memory representation in RaceCon
Bosch Motorsport devices feature an error memory. Information on errors can be visual-
ized via RaceCon (online measurement) or can be transmitted via telemetry.
4.1.1 Accessing the memory
The error memory can be accessed as shown in the illustration:

4 | Error Memory
8/108 Data Logger C 60 Bosch Motorsport
The memory is situated inside the device and is non‐volatile. As a consequence, an error
which has occurred and has not been cleared by the user will remain in the error memory
even after a power cycle. The error state will then reflect if the error is still active or not.
An error is deleted from the list when
– the user actively clears the error memory
– the user updates the firmware
The error memory is not cleared by a configuration download and is not cleared by a
power cycle.
4.1.2 Clearing the error memory
There are two ways of clearing the error memory, both are shown in the following illustra-
tion:

Error Memory | 4
Bosch Motorsport Data Logger C 60 9/108
4.2 Information on errors available from the
error memory
In general, properties of the error memory and properties of an individual error need to
be distinguished.
4.2.1 Error Memory Properties
The following property is available for the error memory itself:
– Error Status (device measurement label “error_state”)
0: no error present in memory
1: at least one inactive error present in memory, no active errors
2: at least one active error present in memory
If displayed in a measurement sheet, this property’s value (0, 1 or 2) is translated into a
verbal description:

4 | Error Memory
10/108 Data Logger C 60 Bosch Motorsport
It is also represented by a color scheme within RaceCon (provided RaceCon is online with
the system):
0 (no error present in memory):
No orange border
MIL off (black)
No entries
1 (at least one inactive error present in memory, no active errors):
Constantly orange border
Info cycling through
errors, present in
error memory
MIL constantly orange

Error Memory | 4
Bosch Motorsport Data Logger C 60 11/108
2 (at least one active error present in memory):
MIL blinking orange
Blinking orange border
Info cycling through
errors present in
error memory
4.2.2 Error Properties
The following channels are recognized and memorized inside the devices:
– Error type (device label “error_type_rotate”):
e.g. “below_threshold” for a violation of the minimum voltage range defined in the
configuration, “shortcut_Batt” for a shortcut to battery voltage etc.
– Error locations (device label “error_location_rotate”):
e.g. “ANA01” for an error concerning the first ANA channel
– Error durations
How long has the error been active? If an error encounters a non-active period before
being cleared from the memory and is then detected again, the error duration keeps
on accumulating. The number of active periods can be seen from the “number of oc-
currences”.
– Number of occurrences
How many times has the error been detected since the last time the error memory
was cleared.
– Error active state (device label “error_active_rotate”)
All failure modes are continuously diagnosed; any error detected will be written to the
error memory. Once an error is detected, it is qualified as “active”.
– 1 (TRUE) Error was detected in most recent diagnose run (active)

4 | Error Memory
12/108 Data Logger C 60 Bosch Motorsport
– 0 (FALSE) Error is inactive: error was not detected in most recent diagnostic run,
however the error has not been cleared from the memory by the user and re-
mains in the non‐volatile memory
The aforementioned channels (error_active_rotate, error_location_rotate, error_type_ro-
tate) are device specific properties (e.g. C 60) and are not related to the complete Race-
Con project (e.g. “error no. 3 from the error memory”). Therefore, only one property label
is available in each device. The errors from the error memory (possibly more than one er-
ror possible per device) share these three labels. The labels cycle through the errors cur-
rently present in the memory and represent the respective property of each error period-
ically.
The following screenshot shows error properties, which can be displayed or logged:
Labels hold information
on error 1 (an ANA3 error)
Labels hold information
on error 2 ... n-1
Labels hold information
on error n (a CAN error)
After the last error and its error properties have been displayed, the labels will start again
with the first error in the error memory stack and its error properties will be displayed
again. Therefore, monitoring these labels over a sufficiently long period provides the in-
formation on all individual errors in the error memory.
To understand this behavior, it is recommended to observe the three labels in a measure-
ment sheet (while more than one error is active) and watch the values change periodically:
The verbal representation of the numerical codes of these labels can be visualized in the
properties window of the measurement page:

Error Memory | 4
Bosch Motorsport Data Logger C 60 13/108
4.3 Analog Input Diagnosis
4.3.1 Monitoring limits / Shortcut Detection / Cable
Breakage
The pin diagnosis functionality (check whether measurement is within the desired range)
can be activated in the ANA pin setup wizard; to allow for a diagnosis regarding shortcut
to ground, shortcut to battery voltage and cable breakage, a minimum / maximum has to
be defined.

4 | Error Memory
14/108 Data Logger C 60 Bosch Motorsport
4.3.2 Open Line Detection
The implementation of open line detection consists of pull up resistors being activated
and deactivated; evaluating the behavior of the measured value detects cable breakage,
regardless of the pull up resistor being activated by the user.
1. Open the Error Memory of the Device.
2. Click "start detection of cable".
3. Check the Error Memory for new fault entries, regarding "Open line errors".

Technical Data | 5
Bosch Motorsport Data Logger C 60 15/108
5 Technical Data
Application
Technical Specifications
Mechanical Data
Size 105 x 34.5 x 137.5 mm
Weight 495 g
Protection Classification IP67 to DIN 40050, Section 9, Issue 2008
Operating temperature (internal) -20 to 65°C
Max. vibration Vibration profile 1 (see Appendix or
www.bosch-motorsport.com)
Electrical Data
Supply voltage 8 to 18 V
Max. power consumption (w/o loads) 10 W at 14 V
Inputs
Analog channels 6
Input range 0 to 5 V
Resolution 12 bit
Switchable pull up resistor 3 kΩ
Outputs
PWM outputs (low side switch 2 A each) 4
Sensor supply 5 V ± 1 % (250 mA) 1
Environment
Software Upgrade 1

5 | Technical Data
16/108 Data Logger C 60 Bosch Motorsport
GPS input
Additional analog channels 20
Rotational channels (input Hall/inductive) 4
Additional sensor supply 5 V (250 mA each) 3
Sensor supply 10 V (250 mA) 1
Sensor supply 12 V (1 A), non regulated 1
RS232 GPS
F 02U V00 703-01
Software Upgrade 2
CCP-Master (ASAP 2 file from ECU manu-
facturer required)
F 02U V00 797-01
Software Upgrade 3
USB-Port unlocked (Rugged USB flash drive
2 GB Bosch File System (BFS) format in-
cluded, works with Bosch File System (BFS)
preformatted USB Flash drive only)
F 02U V00 872-02
Adapter cable to USB-Port (included in Up-
grade)
F 02U V01 343-01
Adapter for wiring harness (included in Up-
grade)
F 02U 002 996-01
Connectors and Wires
Motorsports connectors double density 2 x 41 pins
Mating connector I
AS-DD 6-12-41SN
F 02U 002 216-01
Mating connector II
AS-DD 6-12-41SA
F 02U 004 180-01
Pin Layout
ASDD-2-12-41PN
Pin Name Description
1 KL30
2 KL15
3 KL15
4 KL31
5 KL31
6 Ethernet Channel0 Tx plus Wire Ethernet_0 - TX+
7 Ethernet Channel0 Tx minus Wire Ethernet_0 - TX-
8 Ethernet Channel0 Rx plus Wire Ethernet_0 - RX+
9 Ethernet Channel0 Rx minus Wire Ethernet_0 - RX-
10 Ethernet Schirm Ethernet Schirm
11 Ethernet Channel1 Tx plus Wire Ethernet_0 - TX+
12 Ethernet Channel1 Tx minus Wire Ethernet_0 - TX-
13 Ethernet Channel1 Rx plus Wire Ethernet_0 - RX+
14 Ethernet Channel1 Rx minus Wire Ethernet_0 - RX-

Technical Data | 5
Bosch Motorsport Data Logger C 60 17/108
15 Ethernet Channel2 Tx plus Wire Ethernet_0 - TX+
16 Ethernet Channel2 Tx minus Wire Ethernet_0 - TX-
17 Ethernet Channel2 Rx plus Wire Ethernet_0 - RX+
18 Ethernet Channel2 Rx minus Wire Ethernet_0 - RX-
19 CAN_A_H CAN_A - HIGH
20 CAN_A_L CAN_A - LOW
21 CAN_B_H CAN_B - HIGH
22 CAN_B_L CAN_B - LOW
23 USB Power 500mA USB_Power
24 USB Data Plus USB_OTG_Plus
25 USB Data Minus USB_OTG_Minus
26 USB GND USB_Ground
27 SENSPWR5_1
28 SENSGND
29 Timestamp
30 LS_GND_1 Low-Side Ground2
31 LS_SWITCH_1 lowside switch 2A
32 LS_SWITCH_2 lowside switch 2A
33 LS_SWITCH_3 lowside switch 2A
34 LS_SWITCH_4 lowside switch 2A
35 LS_GND_2 Low-Side Ground2
36 ANAIN_M1_1 0 to 5V Analog
37 ANAIN_M1_2 0 to 5V Analog
38 ANAIN_M1_3 0 to 5V Analog
39 ANAIN_M1_4 0 to 5V Analog
40 ANAIN_M1_5 0 to 5V Analog
41 ANAIN_M1_6 0 to 5V Analog
ASDD-2-12-41PA
Pin Name Description
1 UBATT_FUSE1
2 SENSPWR10_1
3 SENSPWR5_2
4 SENSPWR5_3
5 SENSPWR5_4
6 SENSGND
7 SENSGND
8 RS232A TX RS232A - Transmit
9 RS232A RX RS232A - Receive
10 RS232B TX RS232A - Transmit
11 RS232B RX RS232A - Receive
12 RS232_GND RS232_GND
13 REV1_P DHE I/P or Inductive - KW+
14 REV1_M DHE I/P or Inductive - KW-

5 | Technical Data
18/108 Data Logger C 60 Bosch Motorsport
15 REV2_P DHE I/P or Inductive - KW+
16 REV2_M DHE I/P or Inductive - KW-
17 REV3_P DHE I/P or Inductive - KW+
18 REV3_M DHE I/P or Inductive - KW-
19 REV4_P DHE I/P or Inductive - KW+
20 REV4_M DHE I/P or Inductive - KW-
21 ANAIN_M1_7 0 to 5V Analog
22 ANAIN_M1_8 0 to 5V Analog
23 ANAIN_M1_9 0 to 5V Analog
24 ANAIN_M1_10 0 to 5V Analog
25 ANAIN_M1_11 0 to 5V Analog
26 ANAIN_M1_12 0 to 5V Analog
27 ANAIN_M1_13 0 to 5V Analog
28 ANAIN_M1_14 0 to 5V Analog
29 ANAIN_M1_15 0 to 5V Analog
30 ANAIN_M1_16 0 to 5V Analog
31 ANAIN_M2_1 0 to 5V Analog
32 ANAIN_M2_2 0 to 5V Analog
33 ANAIN_M2_3 0 to 5V Analog
34 ANAIN_M2_4 0 to 5V Analog
35 ANAIN_M2_5 0 to 5V Analog
36 ANAIN_M2_6 0 to 5V Analog
37 ANAIN_M2_7 0 to 5V Analog
38 ANAIN_M2_8 0 to 5V Analog
39 ANAIN_M2_9 0 to 5V Analog
40 ANAIN_M2_10 0 to 5V Analog
41 LAPTRIGGER
Communication
Configuration via RaceCon over Ethernet or MSA-Box II
CAN interfaces 2
Ethernet 100BaseT 3
RS232 Telemetry
Lap trigger input 1
Installation Notes
The required software (.pst file) for this device is available in the download area of our
homepage www.bosch-motorsport.com.
Download data and save configurations before sending device as it will be reset during
service.
Internal accumulator for data preservation and clock included
Recommended service interval: 24 months (inclusive accumulator change)
Send device to Bosch dealer for service.

Technical Data | 5
Bosch Motorsport Data Logger C 60 19/108
Charge accumulator for > 6 h after installation (supply with power).
Charge accumulator twice per year for > 6 h (supply with power).

6 | Disposal
20/108 Data Logger C 60 Bosch Motorsport
6 Disposal
Hardware, accessories and packaging should be sorted for recycling in an environment-
friendly manner.
Do not dispose of this electronic device in your household waste.
Waste electronic equipment must be disposed of properly according to Electrical and
Electronics Act (ElektroG) and the European WEE directive.