Bosch C 60 User manual

Data Logger C60
Manual
Version 1.0 12/03/2019

Content
ii/108 Data Logger C 60 Bosch Motorsport
Content
1 Onboard Network Concept............................................................................................................................................ 4
2 Preparation...................................................................................................................................................................... 5
3 Power Supply .................................................................................................................................................................. 6
4 Error Memory .................................................................................................................................................................. 7
4.1 Error memory representation in RaceCon .................................................................................................................................................. 7
4.2 Information on errors available from the error memory ...................................................................................................................... 9
4.3 Analog Input Diagnosis...................................................................................................................................................................................... 13
5 Technical Data................................................................................................................................................................. 15
6 Disposal............................................................................................................................................................................ 20
7 Mechanical Drawing ....................................................................................................................................................... 21
8 Starting up the C 60........................................................................................................................................................ 22
8.1 Before starting ....................................................................................................................................................................................................... 22
8.2 Feature activation................................................................................................................................................................................................. 25
8.3 First recording (Quick start).............................................................................................................................................................................. 25
8.4 Status LEDs.............................................................................................................................................................................................................. 26
8.5 Set Time & Date.................................................................................................................................................................................................... 27
9 CAN Bus ........................................................................................................................................................................... 28
9.1 CAN bus trivia ........................................................................................................................................................................................................ 28
9.2 CAN input................................................................................................................................................................................................................ 28
9.3 CAN output............................................................................................................................................................................................................. 33
10 Analog and Frequency Inputs ....................................................................................................................................... 36
10.1 Features.................................................................................................................................................................................................................... 36
10.2 Analog inputs......................................................................................................................................................................................................... 36
10.3 Configuring inputs ............................................................................................................................................................................................... 37
10.4 Computed sources............................................................................................................................................................................................... 48
10.5 Hysteresis................................................................................................................................................................................................................. 49
10.6 Configuring PWM outputs................................................................................................................................................................................ 52
10.7 Analog inputs......................................................................................................................................................................................................... 55
10.8 Configuring inputs ............................................................................................................................................................................................... 55
10.9 Computed sources............................................................................................................................................................................................... 64
10.10 Hysteresis................................................................................................................................................................................................................. 65
10.11 Configuring PWM outputs................................................................................................................................................................................ 67
11 Online Measurement ...................................................................................................................................................... 70
11.1 Achieving an online connection ..................................................................................................................................................................... 70
11.2 Setting up an online measurement............................................................................................................................................................... 71
11.3 Online calibration of measurement channels............................................................................................................................................ 73
11.4 Group adjustment ................................................................................................................................................................................................ 75
11.5 Online calibration of multipoint adjustment channels .......................................................................................................................... 77
12 Recording and Telemetry............................................................................................................................................... 79
12.1 Features.................................................................................................................................................................................................................... 79
12.2 Configuration of recordings............................................................................................................................................................................. 79
12.3 Configuration of online telemetry ................................................................................................................................................................. 83
12.4 Configuration of burst telemetry ................................................................................................................................................................... 85

Content
Bosch Motorsport Data Logger C 60 iii/108
12.5 Setup for USB recording.................................................................................................................................................................................... 85
13 Lap Trigger ...................................................................................................................................................................... 89
13.1 Lap trigger (timing beacon).............................................................................................................................................................................. 89
13.2 Counting outing/laps/fragments ................................................................................................................................................................... 92
13.3 Lap timing................................................................................................................................................................................................................ 93
14 Firmware .......................................................................................................................................................................... 97
14.1 Firmware and configuration............................................................................................................................................................................. 97
14.2 Firmware update................................................................................................................................................................................................... 97
15 Clone the Unit ................................................................................................................................................................. 99
16 Fuel Consumption Calculation ...................................................................................................................................... 100
16.1 Setting up fuel consumption calculation and tank management..................................................................................................... 100
16.2 Fuel consumption diagnosis/counter reset................................................................................................................................................ 100
16.3 Example .................................................................................................................................................................................................................... 101
17 GPS Sensor....................................................................................................................................................................... 102
17.1 GPS (Global Positioning System).................................................................................................................................................................... 102
17.2 Protocol.................................................................................................................................................................................................................... 102
17.3 Sensor recommendation ................................................................................................................................................................................... 102
17.4 Measurement labels ............................................................................................................................................................................................ 102
17.5 GPS troubleshooting........................................................................................................................................................................................... 103
18 RaceCon Shortcuts.......................................................................................................................................................... 105

1 | Onboard Network Concept
4/108 Data Logger C 60 Bosch Motorsport
1 Onboard Network Concept
G
Engine_GND
GND_Starpoint
Chassis
KL31
LS_GND_1
LS_GND_2
Main
Switch
UBAT
Star connection
(term30) positive terminal
Electric Loads
IGN-
Switch
KL15
SENSPWR5
SENSGND
active
Sensor
ANA_IN(xx) NTC
Sensor
ANA_IN(xy)
switched pos. terminal
Star connection
dig. sensors
(e.g. wheelspeed)
µC
As short as
possible
SENSPWR10
UBATT_FUSE
KL30
LS_SWITCH1…4
Bosch Motorsport
diagnosis connector
PC
Device
NOTICE
This schematic is not device specific, please see the section “Technical Data for the spe-
cifications of your device.

Preparation | 2
Bosch Motorsport Data Logger C 60 5/108
2 Preparation
Use the C 60 only as intended in this manual. Any maintenance or repair must be per-
formed by authorized and qualified personnel approved by Bosch Motorsport.
Operation of the C 60 is only certified with the combinations and accessories that are spe-
cified in this manual. The use of variant combinations, accessories, and other devices out-
side the scope of this manual are only permitted when they have been determined to be
compliant from a performance and safety standpoint by a representative from Bosch
Motorsport.
Read the manual carefully and follow the application hints step by step. Do not hesitate to
contact us, contact data can be found on the last page of this document.
Disclaimer
Due to continuous enhancements, we reserve the rights to change any illustrations, pho-
tos and technical data within this manual.
Please retain this manual for your records.
NOTICE
In this document, all screenshots are created by way of example for a
display. Please consider this and replace the product names with the
name of your device.

3 | Power Supply
6/108 Data Logger C 60 Bosch Motorsport
3 Power Supply
Please ensure that you have a good ground installation. That means:
– A ground that has a solid, low resistance connection to the negative battery terminal
– Connection should be free from dirt, grease, paint, anodizing, etc.
– Use large diameter wire
– More metal-to-metal contact is better!
The following notations for power signals are used:
– KL 15 is a switched battery rail controlled by the IGN-switch
– KL 30 is an unswitched battery positive rail (same as battery positive terminal)
– KL 31 is an unswitched ground rail (same as battery negative terminal)
Be careful to observe current limits of wires and connector pins!

Error Memory | 4
Bosch Motorsport Data Logger C 60 7/108
4 Error Memory
In this chapter “Error Memory”, a lot of screenshots are created by way of example for
DDU 8. Please consider this and replace the product name ‘DDU 8’ in this case with the
name of your product.
4.1 Error memory representation in RaceCon
Bosch Motorsport devices feature an error memory. Information on errors can be visual-
ized via RaceCon (online measurement) or can be transmitted via telemetry.
4.1.1 Accessing the memory
The error memory can be accessed as shown in the illustration:

4 | Error Memory
8/108 Data Logger C 60 Bosch Motorsport
The memory is situated inside the device and is non‐volatile. As a consequence, an error
which has occurred and has not been cleared by the user will remain in the error memory
even after a power cycle. The error state will then reflect if the error is still active or not.
An error is deleted from the list when
– the user actively clears the error memory
– the user updates the firmware
The error memory is not cleared by a configuration download and is not cleared by a
power cycle.
4.1.2 Clearing the error memory
There are two ways of clearing the error memory, both are shown in the following illustra-
tion:

Error Memory | 4
Bosch Motorsport Data Logger C 60 9/108
4.2 Information on errors available from the
error memory
In general, properties of the error memory and properties of an individual error need to
be distinguished.
4.2.1 Error Memory Properties
The following property is available for the error memory itself:
– Error Status (device measurement label “error_state”)
0: no error present in memory
1: at least one inactive error present in memory, no active errors
2: at least one active error present in memory
If displayed in a measurement sheet, this property’s value (0, 1 or 2) is translated into a
verbal description:

4 | Error Memory
10/108 Data Logger C 60 Bosch Motorsport
It is also represented by a color scheme within RaceCon (provided RaceCon is online with
the system):
0 (no error present in memory):
No orange border
MIL off (black)
No entries
1 (at least one inactive error present in memory, no active errors):
Constantly orange border
Info cycling through
errors, present in
error memory
MIL constantly orange