Boundaryline ColourPanel User manual

STEP-BY-STEP GUIDE
INSTALL
GUIDE
COLOURPANELTM


STEP-BY-STEP GUIDE
INTRODUCTION
Thank you for choosing
Boundaryline ColourPanelTM
Fencing. This product will
provide you with many years
of trouble free protecon if
installed in accordance with
the direcons outlined in this
document.
- This guide does not apply
to any fences over 1.8m in
height. If your fence is greater
than 1.8m, please seek further
advice from Boundaryline.
-Describe your site details
when ordering materials.
-

Tape Measure
Square
Shovel
Circular Saw
Hex Drive Bit
Line Marking Paint
String Line

Angle Grinder
Post Hole Digger
Spirit Level
Safety Boots
Gloves
Helmet



- Make sure you choose
the right tools before start
installing your fence.
BEFORE YOU START, READ THIS
TOOLS LIST


!
IMPORTANT
the table in Step 1. This will
determine the concrete and

-Make sure you are aware of
underground services before
you start digging! These could
be gas, electricity, or water
mains. Call your local council

-Check your local council

fencing.
-Check the delivered material
for the correct number of
components and general



in this guide are formulated
along the lines of good


statement of all the relevant
data.

please contact our Technical
Team on 0800 003 006. We
are always happy to help in
any way we can.
20800 003 006 /boundaryline.co.nz
TOOLS SAFETY GEAR

30800 003 006 /boundaryline.co.nz
 TO INSTALLATION
MARKING OUT YOUR POST HOLES
SITES


than 1 in 8. This may reduce the three sheet coverage

PanelTM steel this can be achieved using


snapping the sheet.
The top rail angles can be adjusted to create a smoother


ground.
We have longer rails available, so when you have a slope
in your fence line, you can keep your post centres at the
standard intervals.
a. Marking out sloping sites



Start post may

or temporary









top

is 200mm





















Post
Post
/3
Post lengths required will increase accordingly to cater for these ground conditions.
Soil Type Minimum Hole Depth Approximate Concrete Required
Rock  
  
  
!
IMPORTANT

4
STEP-BY-STEP GUIDE
0800 003 006 /boundaryline.co.nz
SECURING POSTS



It is highly recommended that you taper the last two

where your fence extends beyond the front of your house.




and is much stronger than leaving it at full height.
 
Example for 2380mm post centres
 
If it isn’t possible to x posts as
proposed here, please contact
us for further informaon.
!
IMPORTANT
Fence Height Tapered End
Height
Top rail length if
tapered per two panels
  
  2415mm












- 
-Adjust to correct height
-Support post with temporary brace
-
-







to corrode






















1
/
2





Dwelling 1 Dwelling 2

5
STEP-BY-STEP GUIDE
0800 003 006 /boundaryline.co.nz
- 
of next post.
- 

ground.
- 
- 
both sides of posts. Ensure that the self-drilling screws are not


above the top of the posts to reduce the risk of injury.
- 
- 

- 
- 
diagrams (right).
- 

mallet may help.
- Secure the top rail with self-drilling screws on both sides.
- 

nibbling process.
- 
INSTALLING INFILL SHEETS



between
posts

sheets
If you are installing a ColourPanel Slat Top
fence, see page 6 for slat installaon
!
IMPORTANT

6
STEP-BY-STEP GUIDE
0800 003 006 /boundaryline.co.nz
- Ensure locking plugs and grommets are fully seated


other post insert. Make sure the locking plugs are all

- 

each hole. If you are facing the fence, the locking plug

post. You are now ready to insert the slats.
- 
- 
discard.
- 
non-carbon pencil.
- 





- 
with pre-painted self-drilling hex. head screws #10-16.

- 

SLOTTED POST INSERTS
- 
end of the slat approximately 100mm. Each slat will

- The slat’s roll-formed seam should be at the top rear of
the slat when it is inserted.
- 

it contacts the rear of the ColourSlatTM post. The other
end of the slat will now be able to be pushed into the


down to get it past the edge of the ColourSlatTM post.
INSERTING THE SLATS
Always start at the top as you may injure
your ngers starng from the base if a slat
slips and falls next to an inserted slat.
!
IMPORTANT
ITEM PART NUMBER DESCRIPTION
1 SPI-xx 
2 
3 
Post-xx 
5 
6 Cap-xx Post Cap
3
6
5

12
 SLAT TOPS

7
STEP-BY-STEP GUIDE
0800 003 006 /boundaryline.co.nz
10

1. To keep your fence looking its best, simply wash down
periodically with water when cleaning the car or watering the


sheltered from natural washing by rain.
2. DO NOT
rails and posts of your fence as this will retain water and lead to
corrosion.
DO NOT use your fence as a retaining wall, as it is not designed
for this purpose.
3. 
can damage the surface. If this occurs wash the fence down with
water.
Adequate drainage is needed to ensure that water does not pond in


the posts such that there is a clearance between the ends of the

DO NOT

than ColourPanelTM steel. A small touch up brush can be supplied
for any small scratches.
5. 

 
 
 

INSTALLING POST CAPS
All ColourPanelTM
single caps where required.
Make sure you keep the correct distance from the top of the post to the top of the rail (see page 5).
1
2
NOTES
Cut each side of the cap in line with the


achieve a straight cut.


Bend the cap along the centre ridge to snap
it, and pull apart to create two single caps.

inside corner of the sides only.

80800 003 006 /boundaryline.co.nz
ColourPanelTM materials are made from genuine ColourBond Steel. They are manufactured in Australia,

To learn more about PANELTM
ColourPanelTM



Boundaryline.

CONTACT BOUNDARYLINE FENCING
 COLOURPANELTM SO TOUGH?
Step 5. A topcoat of specially developed exterior
grade lead-free paint is baked on for maximum
resistance to chipping, peeling and cracking. The
Super Polyester technology ensures the painted

Step 1. A base of Zincalume steel ensures

Step 2. A conversion layer is chemically applied

Step 4. A polyester primer is baked onto the surface.
Step 3. A pre-treatment layer is applied to enhance


0800 003 006 /boundaryline.co.nz