Boundaryline SMARTWALL User manual

 GUIDE
INSTALL
GUIDE
SMARTWALL


 GUIDE
INTRODUCTION
Thank you for choosing
Boundaryline SmartWall
Fencing. This product will
provide you with many years
of trouble free protecon if
installed in accordance with
the direcons outlined in this
document.
- This guide does not apply
to any fences over 1.8m in
height. If your fence is greater
than 1.8m, please seek further
advice from Boundaryline.
-Describe your site details
when ordering materials.
- Idenfy your soil type/
ground condions. Refer to
Tape Measure
Shovel
Circular Saw
Hex Drive Bit
Line Marking Paint
String Line
Drill/Driver
Angle Grinder
Post Hole Digger
Spirit Level
Safety Boots
Gloves
Helmet
Eye Protecon
Hearing Protecon
Sun Protecon
- Make sure you choose
the right tools before start
installing your fence.
BEFORE YOU START, READ THIS
TOOLS LIST
It is recommended that the reader pays parcular aenon to those items idened as IMPORTANT in this
manual to ensure sasfactory long-term performance.
!
IMPORTANT
the table in Step 1. This will
determine the concrete and
foong details required.
-Make sure you are aware of
underground services before
you start digging! These could
be gas, electricity, or water
mains. Call your local council
for more informaon.
-Check your local council
regulaons on boundary
fencing.
-Check the delivered material
for the correct number of
components and general
condion before beginning
your installaon.
The recommendaons detailed
in this guide are formulated
along the lines of good
building pracce. They are not
intended to be an exhausve
statement of all the relevant
data.
If you have any quesons,
please contact our Technical
Team on 0800 003 006. We
are always happy to help in
any way we can.
20800 003 006 /boundaryline.co.nz
TOOLS SAFETY GEAR

30800 003 006 /boundaryline.co.nz
 TO INSTALLATION
STEP 1 – MARKING OUT POST HOLES
Post lengths required will increase accordingly to cater for these ground conditions.
Soil Type Minimum Hole Depth Approximate Concrete Required
  
  
!
IMPORTANT














250mm


STEP 2 – INSTALLING POSTS
a. Fastening posts together b. Fixing post in ground
If it isn’t possible to x posts as
proposed here, please contact
us for further informaon.
!
IMPORTANT












- Place rst post in hole
-Adjust to correct height
-Support post with temporary brace
-Fill hole with fully mixed, wet concrete
-Vibrate and compact the concrete to remove voids.





















4
 GUIDE
0800 003 006 /boundaryline.co.nz
STEP 3 – INSTALLING RAILS | INSTALLING PALINGS
c. Top Rail
- Place over the top of the palings, and tap down into the C post. Once in place, x
both sides of the rail to the C post using the tech screws provided. The top of the
rail should be 15mm from the top of the post.
d. Check installaon.
Top rail
a. Boom Rail
- Insert boom rail between posts.
- Adjust boom rail to correct height - it is important to
maintain a minimum gap of 50mm between boom of rail and
ground.
- Screw x the boom rail at this stage.
b. Palings
- Slide the rst paling into the boom rail with the
groove in end of paling to the boom.
- Ensure a 15mm gap is between the edge of paling and
the inside face of the post and push down rmly into the
boom rail. A rubber mallet can be used if required.
- Connue to insert all palings, ensuring the tongue and
groove joint is in place correctly.
- Once all palings are installed it is me to t your top
rail.
- Slide the rst paling into the boom rail with the
tongue in edge of paling to the top.
-Ensure a 15mm gap is between the end of paling and
the inside face of the post and push down rmly into the
boom rail. A rubber mallet can be used if required.
- Connue to insert all palings, ensuring the tongue and
groove joints are in place correctly.
- Once all palings are installed it is me to t your top
rail.
Note: the half-palings with a groove to be installed at top
of panel and half-paling with a tongue to be installed at
boom of panel.
Boom rail
between
C posts
C Posts

For SmartWall Vertical For SmartWall Horizontal
NOTE
SmartWall Vercal fence system is supplied with a Rail Support and this
is to be inserted inside the boom rail prior to it being installed.

5
 GUIDE
0800 003 006 /boundaryline.co.nz
STEP 4 – INSTALLING POST CAPS
All SmartWall caps are supplied as a ‘double’ cap, which are designed to be snapped in half to create two
single caps where required.
Make sure you keep the correct distance from the top of the post to the top of the rail (see page 5).
1
2
NOTES
Cut each side of the cap in line with the
centre ridge. Use end-nippers – do not use
a knife as this is dangerous and dicult to
achieve a straight cut.
Ensure the ‘nose’ of the end nippers is
pushed all the way in before cung.
Bend the cap along the centre ridge to snap
it, and pull apart to create two single caps.
If the cap is not a ght t, place a small amount of silicone up inside the cap to secure it. Make sure the silicone is a small bead on the
inside corner of the sides only.
MAINTENANCE OF YOUR FENCE
1. To keep your fence looking its best, a so broom down every few
months should be sucient to remove any cobwebs. Pay parcular
aenon to the area under the top rail, which is sheltered from
natural washing by rain.
2. DO NOT build up soil, garden ll and/or dirt against the boom
rails and posts of your fence as this will retain water and lead to
corrosion.
DO NOT use your fence as a retaining wall, as it is not designed
for this purpose.
3. Adequate drainage is needed to ensure that water does not
pond in the boom rail and to assist in the removal of debris. This
is achieved by designing the posts such that there is a clearance
between the ends of the boom rail and the posts.
4. DO NOT use touch up paint. Minor scratches should be le alone
or the post/rail replaced. Touch up paint will weather dierently
than the original steel coang. A small touch up brush can be
supplied for any small scratches.
5. The steel posts and rails are backed by a 10-year warranty* under
the following condions:
- Installaon > 1km from Marine or Industrial environment
- Fence is installed to manufactures guidelines
- Fence is maintained regularly in accordance with
suggesons made by Boundaryline.
There is no warranty on the mber components due to being a
natural product.

6
 GUIDE
0800 003 006 /boundaryline.co.nz
TECHNICAL DRAWINGS
SMARTWALL VERTICAL
10:1
A
Terranota Ltd. P.O. Box 1703 Invercargill 1703
Telephone: [phone]
Email: [email protected]
Website: www.boundaryline.co.nz
MODEL
SMARTWALL 1800
VERTICAL
Issue Date
18-04-2019
scale
1:16
Unless Otherwise specified
All units in Millimeters
Linear Tolerance +/- 0.5mm overall
Angular Tolerance +/- 0.5mm overall
Revision
Patent Pending NZ Pat. App. 745289/753226
POST CAP
POST
TOP RAIL
CLT LAMINATED PALING
28.0
A
A
'GOOD GROUND' 100KPA
ALLOWABLE BEARING AS
DEFINED BY NZS
： 3604
SLOPE TOP OF
CONCRETE TO ALLOW
WATER TO DRAIN
AWAY FROM POST
CONCRETE 17.5MPA MIN
250.0mm
100.0
B
B
A
B-B
A-A
B
1800.0
10:1
B
15.0
15.0
275.0
28.0
SCREW
CLT LAMINATED PALING
TOP RAIL
POST CAPS
POST
2250.0
POST CENTRE
2400.0

7
 GUIDE
0800 003 006 /boundaryline.co.nz
SMARTWALL HORIZONTAL
TECHNICAL DRAWINGS
Telephone: [phone]
Terranota Ltd. P.O. Box 1703 Invercargill 1703
Email: [email protected]
Website: www.boundaryline.co.nz
MODEL
SMARTWALL 1800
HORIZONTAL
Issue Date
23-04-2019
scale
1:16
Unless Otherwise specified
All units in Millimeters
Linear Tolerance +/- 0.5mm overall
Angular Tolerance +/- 0.5mm overall
Revision
Patent Pending NZ Pat. App. 745289/753226
'GOOD GROUND' 100KPA
ALLOWABLE BEARING AS
DEFINED BY NZS
： 3604
SLOPE TOP OF
CONCRETE TO ALLOW
WATER TO DRAIN
AWAY FROM POST
CONCRETE 17.5MPA MIN
250.0mm
1830.0
A
B
A
A
B
B
10:1
A
10:1
B
VERTICAL BEAD
POST
POST CAPS
CLT LAMINATED PALING
SCREW
POST CAP
TOP RAIL
POST
CLT LAMINATED PALING
VERTICAL BEAD
100.0
275.0
15.0
28.0
A-A
B-B
TOP RAIL
1800.0
2400.0

To learn more about SMARTWALL visit: www.boundaryline.co.nz/our-brands/smartwall/
SmartWall Fencing is designed to withstand most wind condions. The wind on the fence at your site will depend on a
number of factors, including the number of surrounding properes and how exposed the locaon is.
If your property is exposed to higher wind speeds, please contact us for further advice/recommendaons.
Also, if in proximity to severe marine condions or bounding swimming pools, please seek specic advice from
Boundaryline.
BOUNDARYLINE’S TECHNICAL SUPPORT: 0800 003 006
CONTACT BOUNDARYLINE FENCING
0800 003 006 /boundaryline.co.nz