Boyens Backservice Spruhboy 14 Airmix User manual

Sprühboy 14 Airmix
Instruction manual
Sprühboy 14 Airmix
Hotline:
In case of malfunction please call our Hotline-No.:
Phone: [phone] / 96 37 38
Fax: [phone] / 96 37 35
Before starting operation carefully read
and adhere to this instruction manual
and the safety advice!
Edition: 05.07 Article-No.: 1888

2Contents
Sprühboy 14 Airmix Edition 05.07
1. General hints........................................... 3
2. Basic safety advice ................................ 4
2.1 Obligations and liability............................. 4
2.2 Safety symbols ......................................... 4
2.2.1 General danger symbol ............................ 4
2.2.2 Attention symbol....................................... 4
2.2.3 Hint symbol............................................... 4
2.3 Designated use......................................... 5
2.4 Improper use ............................................ 5
2.5 Informing safety measures ....................... 5
2.6 Training the personnel.............................. 5
2.7 Safety measures during common
operation................................................... 5
2.8 Danger from residual energy.................... 5
2.9 Cleaning, maintenance, repair and
remedy of faults ........................................ 5
2.10 Constructional change of the machine..... 6
2.11 Cleaning the machine and disposal ......... 6
3. Description of the
Sprühboy 14 Airmix ............................... 7
3.1 Implement diagram................................... 7
3.2 Functional description .............................. 8
3.3 General requirements on the
compressed-air source............................. 9
3.4 Identification ........................................... 10
3.5 Technical data ........................................ 10
3.6 Technical features .................................. 10
4. Putting into operation .......................... 11
4.1 Filling the stainless steel pressure
vessel ..................................................... 12
4.2 Adjusting agent and spraying pressure.. 13
4.3 The spraying procedure ......................... 14
4.3.1 Adjust spray gun for rotary, flat or wide
spraying .................................................. 15
4.3.2 Adjusting the agent quantity ................... 15
5. Cleaning, maintenance and repair...... 16
5.1 Cleaning intervals................................... 17
5.2 Cleaning ................................................. 17
5.2.1 Cleaning the air and agent nozzle.......... 19
6. Trouble shooting .................................. 20
7. Spare part list........................................ 21
7.1 Spray gun ............................................... 21
7.2 Spare parts ............................................. 23
8. Guarantee.............................................. 26
EG Conformity Declaration................................. 27

General hints 3
Sprühboy 14 Airmix Edition 05.07
1. General hints
Identification data
Type: Sprühboy 14 Airmix
Model-No.:
Year of construction:
Performance:

The identification data are o
f
documentary value and may not be
changed or disguised.
Manufacturer
Name of company: boyens backservice GmbH
Street: Gildestraße 76-80
Town: D-49479 Ibbenbüren
Phone: [phone] / 96 37-0
Fax: [phone] / 96 37-16
www.boyensbackservice.de
e-mail: [email protected]
Spare parts ordering and after-sales service
Address as above
Phone: [phone] / 96 37-38
Fax: [phone] / 96 37-35
Documentary data
Documentary number of the instruction manual:
Version: Sprühboy 14 Airmix
Edition: 05.07
Purpose of this document
These operating instructions acquaint the operator of
a Sprühboy 14 Airmix with
 the way of function,
 the operation,
 the safety notes
 and the maintenance.
Operator personnel
This implement may only be operated, maintained
and repaired by persons, who are acquainted with
this and who have been informed about any
associated dangers.
Storing the instruction manual
Always keep this instruction manual with the
machine!
The instruction manual must always be at hand!
Transport and take-over
The transport and storage temperature must be at
least +2°C and at most +50°C. The maximum
atmospheric humidity during storage may not exceed.
Always transport and store the Sprühboy 14 Airmix
upright.
Check the delivery immediately on receipt with the
aid of the shipping documents for
 completeness and
 possible damage.
In case of damage in transit or loss, immediately
arrange for the damage to be recorded by the
forwarding agent for the purpose of asserting
compensation claims.
User evaluation
Dear reader,
Our operating instructions are updated at regular
intervals. Your improvement suggestions will help us
to continually make these operating instructions more
user friendly. Please send us your improvement
suggestions by fax.
Copyright © 2007 by
boyens backservice GmbH
Gildestraße 76-80
D-49479 Ibbenbüren
Germany
All rights are reserved

4Basic safety advice
Sprühboy 14 Airmix Edition 05.07
2. Basic safety advice
These operating instructions contain the most
important information for a safety conscious operation
of this implement.
2.1 Obligations and liability
Observing the information in these operating
instructions: A basic requirement for a safety
conscious handling and a trouble-free operation of
this implement is the knowledge of the basic safety
information and safety regulations. These operating
instructions, especially the safety information, must
be observed by all persons who operate the
implement. In addition, the rules and regulations for
the prevention of accidents applicable at the place of
application have to be observed.
Dangers when operating the implement:
The Sprühboy 14 Airmix has been designed
according to the state of the art and approved safety
regulations. Nevertheless dangers for the health and
life of the user or third parties or impairments to the
implement or other material assets may arise during
its use.
The implement may only be used
 for the designated application
 in a sound technically safe condition.
Faults which might affect safety must be remedied
immediately.
Guarantee and liability:
In principle, our "General conditions of sale and
delivery" are applicable". These have been available
to the user at the latest since conclusion of the
contract. Warranty and liability claims for personal
injury or damage to property shall be excluded if they
result from one or several of the following reasons:
 undesignated use of the implement,
 incorrect assembly, putting into operation,
operation and maintenance of the implement,
 use of the implement with faulty safety equipment
or improperly fitted or inoperative safety devices
and guards,
 non-adherence to the information in the operating
instructions with regard to transport, storage,
assembly, putting into operation, operation,
maintenance and setting up the implement,
 arbitrary structural changes to the implement,
 inadequate monitoring of implement wearing
parts,
 inadequately executed repair work,
 unforeseen calamities caused by the influence of
foreign objects and force majeure.
2.2 Safety symbols
In the instruction manual the following terms and
signs for dangers are used:
2.2.1 General danger symbol
This symbol indicates a direct danger for life and
health of persons. Not adhering to these hints will
cause severe danger for health up to injuries with
high danger to life.
2.2.2 Attention symbol

This symbol gives important hints for the appropriate
handling of the implement. Not adhering to these
hints may cause faults on the implement itself or in its
environment.
2.2.3 Hint symbol

This symbol offers you hints for operation and
especially useful information. They will help you to
make best use of all functions on your implement.

Basic safety advice 5
Sprühboy 14 Airmix Edition 05.07
2.3 Designated use
The usual application for which the Sprühboy 14
Airmix is exclusively designated is the non-fogging
spraying of all types of parting agents in baking
factories. Viscuous parting agents or emulsions are
used as baking parting agents. Spraying of other
agents, apart from air and water to clean the
implement, requires the prior explicit written
permission of Messrs. boyens backservice GmbH.
Any use beyond the one stipulated above shall be
considered improper. The manufacturer does not
accept any liability for personal injuries and damage
to property resulting from this. The operator himself
carries the full risk for this.
Designated use also means:
 observing all the information in the operating
instructions and
 adhering to the inspection and maintenance work.
2.4 Improper use
Using the implement for other purposes than
stipulated above is prohibited. In case of improper
use, danger for human beings and animals may
result. Such improper using includes, e. g.:
 heating or spraying of, e. g. acids and solvent
agents or
 other liquids, especially inflammable ones.
2.5 Informing safety measures
Always keep the instruction manual on the
implement. In addition make available and observe
the generally and locally applicable accident
prevention and environmental protection advice.
Further more adhere to the general health- and
labour medical regulations and hygienic precautions.
Keep all safety- and danger hints on the implement
readable and clean and exchange if necessary.
2.6 Training the personnel
Only trained and advised personnel may operate this
implement. The responsibility of the personnel must
be clearly determined for operating, conversion and
maintenance. Semi-skilled personnel may only
operate the implement under supervision of an
expert.
2.7 Safety measures during common
operation
Only operate the implement with all guards fully
functioning. Check the implement for externally
noticeable damage at least once a day.
Never leave your implement unattended while the
implement is connected to a compressed-air system.
During the spraying interruptions protect the spraying
gun against unintended spraying.
Do not drag the implement along behind you by the
agent hose. Protect the agent hose against heat
sources and sharp edges.
Only spray aiming at the baking tins, baking trays or
bakery products, never aiming at people or animals.
Keep children, animals and other persons away from
the operation area of the implement - always ensure
a sufficient clearance.
2.8 Danger from residual energy
Be aware of pneumatic residual energies on the
implement and take corresponding measures in this
connection when instructing operating personnel.
Detailed information will once more be given in the
respective chapters of this instruction manual.
2.9 Cleaning, maintenance, repair and
remedy of faults
Carry out prescribed cleaning, maintenance and
inspection work in due time. Prior to all maintenance,
inspection and repair work
 disconnect the Sprühboy 14 Airmix from the
compressed air supply and afterwards
 actuate the spray gun, and thus discharge the
residual air pressure in the system.
Check the firm seat of screw connections that have
been unscrewed beforehand. On completion of
maintenance work, check the function of all safety
devices.