Bradford White Copper Brute II User manual
Installation and Operation Instructions Document 1392
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FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
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Hydronic Boiler
Model BWCH
Water Heater
Model BWCV
Sizes 500-2000
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Copper Brute II
includes LOW TEMP Copper Brute ll
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Page 2 BRADFORD WHITE CORP.
TABLE OF CONTENTS
SECTION 1 General Information ............................4
1.A Introduction............................................................... 4
1.B Warranty...................................................................5
& 0RGHO,GHQWL¿FDWLRQ1RPHQFODWXUH......................... 5
' 'LPHQVLRQV............................................................... 6
1.E Locating the Appliance ............................................. 7
) /RFDWLQJ3XPS0RXQWHG:DWHU+HDWHUZLWK
5HVSHFWWR6WRUDJH7DQNV ...................................... 7
* /RFDWLQJ3XPS0RXQWHG%RLOHUZLWK5HVSHFW
WR5HWXUQ6XSSO\+HDGHU.......................................... 7
+ /RFDWLQJ$SSOLDQFHIRU&RUUHFW+RUL]RQWDO
9HQW'XFWHG$LU'LVWDQFH)URP2XWVLGH:DOO........... 8
, ,QVWDOODWLRQ.LW ........................................................... 8
6(&7,219HQWLQJDQG&RPEXVWLRQ$LU .............9
$ &RPEXVWLRQ$LU ......................................................... 9
$ &RPEXVWLRQ$LU)URP5RRP ..................................... 9
$ ,QWDNH&RPEXVWLRQ$LU .............................................. 9
2.B Venting....................................................................10
% 9HQW&DWHJRULHV...................................................... 10
2.B.2 Category I Vent....................................................... 10
% &RPPRQ9HQWLQJ6\VWHPV ......................................11
2.B.4 Category III Vent..................................................... 13
& /RFDWLQJ9HQW&RPEXVWLRQ$LU7HUPLQDOV............. 13
& 6LGH:DOO9HQW7HUPLQDO.......................................... 13
& 6LGH:DOO&RPEXVWLRQ$LU7HUPLQDO......................... 15
& 9HUWLFDO9HQW7HUPLQDO............................................. 15
& 9HUWLFDO&RPEXVWLRQ$LU7HUPLQDO............................ 15
' &RPPRQ9HQW7HVW²%RLOHUV................................. 15
( 9HQW7HUPLQDOVIRU2XWGRRU8QLWV............................ 16
6(&7,21*DV6XSSO\DQG3LSLQJ .....................17
$ *DV6XSSO\DQG3LSLQJ........................................... 17
SECTION 4 Water Connections BOILER
or WATER HEATER................18
4.A Boiler ..................................................................... 18
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$ )UHH]H3URWHFWLRQ²%RLOHU .................................... 19
$ )LOOLQJWKH%RLOHU6\VWHP......................................... 22
4.B Water Heaters ....................................................... 24
% :DWHU6\VWHP3LSLQJ²:DWHU+HDWHU .................... 24
% +RW:DWHU6XSSO\3LSLQJ²:DWHU+HDWHU............... 25
% :DWHU)ORZ5HTXLUHPHQWV²:DWHU+HDWHU ............ 25
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6SDFH+HDWLQJ²:DWHU+HDWHU ............................. 25
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% )LOOLQJWKH:DWHU+HDWHU6\VWHP............................. 30
SECTION 5 Electrical Connections.....................31
$ ,QVWDOODWLRQ:DUQLQJV .............................................. 31
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% $X[LOLDU\3RZHU2XWSXW........................................... 32
& /RZ9ROWDJH&RQQHFWLRQV....................................... 32
& )LHOG:LULQJ,QSXWV................................................ 32
&D 6DIHW\,QWHUORFNV..................................................... 32
&E %RLOHU+HDWHU+HDW'HPDQGV.................................. 32
&F )LHOG,QSXWV2SHQ&ORVHG..................................... 32
&G 7HPSHUDWXUH6HQVRUV ............................................. 32
&H $QDORJ%$6,QSXW................................................. 33
& )LHOG:LULQJ2XWSXWV............................................ 33
&D 'U\&RQWDFWV........................................................... 33
&E &DVFDGH56 ..................................................... 34
&F %$656%$&QHW0673RU0RGEXV............... 34
5.C.2.d 24VAC ....................................................................34
' &DVFDGH:LULQJ&RQQHFWLRQV ................................. 35
( :LULQJ'LDJUDP...................................................... 36
) /DGGHU'LDJUDP...................................................... 38
6(&7,217RXFKVFUHHQDQG6\VWHP2SV ........40
6.A The Home Screen................................................. 40
$ +RPH6FUHHQ6WDWXV:LQGRZ................................. 40
$ +RPH6FUHHQ$FWLYH,FRQV ..................................... 41
% /2*,1/RFN8QORFN'LVSOD\6FUHHQ................ 42
& .H\SDG2SHUDWLRQV............................................... 43
6.D Quick Start .......................................................... 44
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'D &+'+:.......................................................... 44
'E &+'+:.......................................................... 44
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' 2XWGRRU5HVHW ....................................................... 45
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(E $GGLWLRQDO6HWWLQJV................................................. 50
( &+'+:............................................................. 50
( '+:'+: .......................................................... 51
( 2XWGRRU5HVHW ....................................................... 51
Page 3
COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
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(G &DVFDGH&+ ........................................................... 55
(H &DVFDGH'+:........................................................ 56
(I 5RWDWLRQ .................................................................56
6.E.5.g Redundancy ........................................................... 57
(K +\EULG ...................................................................57
( 3XPSV ...................................................................58
6.E.7 Firing Rate ............................................................. 58
( 7HPS/LPLWV ........................................................... 59
6.E.9 External .................................................................59
(D ([WHUQDO±5HPRWH6HW3RLQW .................................. 60
(E ([WHUQDO)LULQJ5DWH................................................ 61
( 6HWWLQJWKH7LPHDQG'DWH..................................... 62
6.E.11 Miscellaneous Features ..........................62
(D 0L[LQJ9DOYH/RZ7HPS&RSSHU%UXWHOO ............... 62
(E $QWL6KRUW&\FOH..................................................... 63
(F :LUHOHVV6HWXS ....................................................... 63
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6.E.12 Login ......................................................................65
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6.F.1 Burner..................................................................... 66
) 'LJLWDO,2,QSXW2XWSXW.................................... 66
) $QDORJ,2............................................................... 67
) 6FUHHQ6HWWLQJV ...................................................... 67
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) )DFWRU\5HVHW ......................................................... 68
6.G Messages and USB .............................................. 68
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$ 6HW8SIRUWR)HHW$OWLWXGH .......................... 73
% 6HW8SIRU+LJK$OWLWXGH!)HHW .................. 73
SECTION 9 Maintenance......................................75
$ 6\VWHP0DLQWHQDQFH.............................................. 75
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9.B.2 Filter........................................................................75
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9.B.6 Controller................................................................ 76
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Page 4 BRADFORD WHITE CORP.
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SECTION 1 General Information
USING THIS MANUAL– Because the
Copper Brute ll Boilers and Copper Brute ll Water
Heaters are identical appliances, with the exception
of materials of manufacture, labels and ultimate
use application, this manual provides information
for the proper installation, operation and
maintenance of both products. Where differences
exist between the application of the appliances and
their operation, the sections pertinent to only one
DSSOLDQFHRUWKHRWKHUZLOOEHVRLGHQWL¿HG
In the Commonwealth of Massachusetts, this
appliance must be installed by a licensed plumber or
gas ¿tter
1.A Introduction
This manual provides information necessary
for the installation, operation, and maintenance of
Bradford White Copper Brute ll appliances (including
the /ow Temp Copper Brute ll)5ead this manual
carefully before installation
All application and installation procedures
should be reviewed completely before proceeding
with the installationConsult the Bradford White
factory, or local factory representative, with any issues
or questions regarding this equipment([perience
has shown that most operating issues are caused by
improper installation
The Copper Brute ll appliance is protected
against over pressuri]ationA pressure relief valve
is ¿tted to all appliancesIt is installed on the outlet
header, at the water outlet of the appliance
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All installations must be made in accordance with:
) In the 86, the 1ational )uel *as
CodeA16I =1)3A, /atest (dition and all
applicable local codes as required by the Authorities
Having Jurisdiction (AHJ), or
) In Canada, the 1atural *as and 3ropane
Installation Code, C6A B, latest edition and all
applicable local codes as required by the AHJ
All electrical wiring is to be done in accordance with:
)In the 86, the 1ational (lectrical Code
(1(C), A16I1)3A , latest (dition and all
applicable local codes as required by the AHJ, or
)In Canada, the ³Canadian (lectrical Code
3art ´, C6A 6T' C and all applicable local
codes as required by the AHJ
This appliance must be electrically grounded in
accordance with the applicable codes and standards
referenced above
Page 5
COPPER BRUTE II (500 - 2000) INSTALLATION AND OPERATING INSTRUCTIONS
1.B Warranty
Bradford White’ appliances are covered by
a limited warranty2wners should submit online
warranty registration at www.BradfordWhite.com
All warranty claims must be made to an authorized
Bradford White representative, directly to Customer
6ervice, or online at www.BradfordWhite.com
Claims must include the serial number and model
number (this information can be found on the rating
plate), installation date, and name of the installer
6hipping costs are not included in the warranty
coverage
1.C 0RGHO,GHQWL¿FDWLRQ1RPHQFODWXUH
6ome accessory items are shipped in separate
pacNages9erify receipt of all pacNages listed on
the pacNing slipInspect everything for damage
immediately upon delivery, and advise the carrier of
any shortages or damageAny such claims should be
¿led with the carrierThe carrier, not the shipper, is
responsible for shortages and damage to the shipment
whether visible or concealed
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following information describes the model number
structure
Model Character Designation
1-3 Model Series Designation
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