Bray 5C Series User manual

SERIES 5C
VALVE STATUS MONITOR
Installation, Operation and Maintenance Manual
THE HIGH PERFORMANCE COMPANYBRAY.COM

1
Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
FOR MORE INFORMATION ON THIS PRODUCT AND OTHER BRAY PRODUCTS
PLEASE VISIT OUR WEBSITE – bray.com
Table of Contents
1. Safety Instructions - Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. Hazard-Free Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3. Qualified Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
4. Part Numbering System Reference Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
5. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
6. Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
7. Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
8. Pre-Installation Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
9. Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
9.1 Adjustable Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
9.2 Fixed Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
10. Accessing Internal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
10.1 Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
10.2 Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
11. Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
12. Reversal of Visual Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
13. Position Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
14. Switch Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mechanical Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3-Wire DC Inductive Proximity Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2-Wire Inductive Proximity Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
15. Basic Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
16. Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
17. Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exploded View - 5C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
1. Safety Instructions - Definition of Terms
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
NOTICE Used without the safety alert symbol indicates a potential situation which, if not
avoided, may result in an undesirable result or state, including property damage.
2. Hazard-Free Use
This device left the factory in proper condition to
be safely installed and operated in a hazard-free
manner. The notes and warnings in this document
must be observed by the user if this safe condition
is to be maintained and hazard-free operation of
the device assured.
Take all necessary precautions to prevent damage
to the device due to rough handling, impact, or
improper storage. Do not use abrasive compounds
to clean the device, or scrape surfaces with any
objects.
Configuration and setup procedures for this device
are described in this manual. Proper configuration
and setup are required for the safe operation of
this device.
The control system in which this device is installed
must have proper safeguards to prevent injury to
personnel, or damage to equipment, should failure
of system components occur.
3. Qualified Personnel
A qualified person in terms of this document is one
who is familiar with the installation, commissioning
and operation of the device and who has appropriate
qualifications, such as:
• Is trained in the operation and maintenance of
electric equipment and systems in accordance
with established safety practices.
• Is trained or authorized to energize, de-energize,
ground, tag and lock electrical circuits and
equipment in accordance with established
safety practices.
• Is trained in the proper use and care of personal
protective equipment (PPE) in accordance with
established safety practices.
• Is trained in first aid.
• In cases where the device is installed in a
potentially explosive (hazardous) location - is
trained in the commissioning, operation,
and maintenance of equipment in hazardous
locations.
The VSM must only be installed, commissioned,
operated and repaired by qualified personnel.
All installation, commissioning, operation and
maintenance must be performed under strict
observation of all applicable codes, standards and
safety regulations.
Reference is specifically made here to observe
all applicable safety regulations for electrical
equipment installed in potentially explosive
(hazardous) locations.
Read and Follow These Instructions
Save These Instructions

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
4. Part Numbering System Reference Chart
Series Housing Product Switch Configuration Trim
5X 000 H -126 S C 536
5X – Designates Housing Size
5C Type 4, 4x; IP66/67/68 (1 meter for 1 hour); Max 6 switches
H – Designates Housing Style
0 Imperial
5 Metric
S – Designates Switch Option
A SPDT Mechanical Switch
B SPDT Mechanical Gold Plated Switch
C PNP N.O., 3-Wire Switch
D NPN N.O., 3-Wire Switch
E PNP N.C., 3-Wire Switch
F 140V, 2-Wire Switch
M DeviceNet CommPro
N AS-i CommPro
P PROFIBUS-DP CommPro
S DPDT-DB Mechanical Switch
C – Designates Switch Configuration
2 2 Switches
3 3 Switches, Independent
4 4 Switches, Independent
5 4 Switches (2 Independent, 2 Auxiliary)
6 6 Switches (4 Independent, 2 Auxiliary)
NOTE: Switch configurations 3, 5, and 6 are not available for CommPro units (M, N, and P)

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
5. Introduction
The Bray Series 5C Valve Status Monitor (VSM)
provides visual and electrical indication of position
of any VDI/VDE 3845 compliant quarter-turn device.
The S5C VSM is designed to operate in multiple
hazardous locations.
6. Principle of Operation
Bray Series 5C VSMs are comprised of a hazardous
location housing with NEMA Type 4, 4x and IP
66/67/68 (1 meter for 1 hour) ratings, external
position indicator, three conduit entries, cam shaft
with self-locking cams, elevated terminal block(s),
internal grounding screw, ATEX/IECEx required
external grounding screw, and mounting bracket.
The VSM is coupled to the quarter turn device via the
cam shaft. Rotation of the cam shaft, in turn, drives
switch activation. The angular position in which the
switches activate can be adjusted through the self-
locking cams. Mechanical or proximity activation of
switches provides electrical feedback of achieved
position through field wiring to a control network.
7. Hazardous Locations
The S5C VSM is designed and certified to operate
in the following hazardous locations:
NEC 500
Class I Division 1
Groups A, B, C & D T6
E202292
Class I Division 1
Groups B, C & D T6 (cUL only)
Class II Division 1
Groups E, F, G T85°C
ATEX II 2 G Ex db IIB + H2 T6 Gb
II 2 D Ex tb IIIC T85°C Db
IP66/67/68
DEMKO 18ATEX1951X
IECEx IECEx UL 18.0075X
8. Pre-Installation Storage
Bray Series 5C VSMs are not weatherproof until
the unit is properly installed, or all conduits and
applicable port connections are sealed off and
prepared for storage. The units may be shipped with
temporary covers to prevent foreign matter from
entering through the conduit openings; however,
the user is responsible for replacing with the proper
sealing plugs to support its NEMA/IP ratings.
To prevent condensation from forming inside the
unit, maintain a near constant external temperature
and store indoors in a well ventilated, clean, dry
room. The temperature shall be between 40°F
(4°C) and 85°F (29°C), with a relative humidity
less than 70%. Store units away from vibration
and direct sunlight exposure, and place units on a
shelf or wooden pallet in order to protect against
dampness. Keep units covered to protect against
dust and dirt; if storing for long term, placing the
unit inside a plastic sealed bag may be preferred.
Bray cannot accept responsibility for deterioration
caused on-site once the cover is removed or due
to improper storage.
NOTICE
Units are shipped with three screw-in plugs to
prevent foreign matter from entering the unit.
To prevent condensation from forming inside
these units, maintain a near constant external
temperature and store in a well-ventilated, clean,
dry room away from vibration.
Store units on a shelf or wooden pallet in order
to protect against dampness.
Keep units covered to protect against dust and dirt.
Storage temperature should be maintained
between -25°C and 65°C
9. Mounting
All Bray Series 5C VSMs are suitable for mounting
to VDI/VDE 3845 compliant quarter-turn devices
using standard mounting hardware. With proper
mounting hardware, VSMs can be installed onto
other quarter-turn devices. Mounting instructions
may vary when using alternative mounting
hardware.
9.1 Adjustable Bracket
Bray's 3 piece adjustable bracket is designed to
mount on both NAMUR 30 x 80 and 30 x 130
pads. Installation is as follows:
1. Disassemble two mounting bracket foot
plates from top plate.
a. Continue to Step 6 if the mounting
bracket top plate was pre-installed.
2. Lightly coat mounting bracket bolt threads
with grease.
3. Place lock washer onto bolts.
4. Place nylon washer in between mounting
bracket and bottom of the VSM.
5. Attach mounting bracket and nylon washers
to the VSM using mounting bracket bolts.
a. Tighten mounting bolts in a cross
pattern to 70.8 lb-in [8 N-m]
b. Ensure that the bracket remains aligned
with the body of the VSM.

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
6. Place lock washers on foot plate mounting
bolts.
7. Attach two mounting bracket foot plates to
the quarter-turn device.
a. Tighten mounting bracket foot plates to
44.3 lb-in [5 N-m]
30 x 80
NAMUR pad
30 x 130
NAMUR pad
8. Attach coupler or adapter if provided.
9. Adjust the VSM cam shaft to align with the
actuator shaft or coupler.
10. Connect the mounting bracket top plate to
both bracket feet using bolts.
a. Adjust height of the bracket by choosing
mounting hole.
b. Tighten bolts to 44.3 lb-in [5 N-m]
2
9.2 Fixed Bracket
Bray's single piece bracket is used for NAMUR pad
30 x 80. Installation is as follows:
1. Attach mounting bracket and nylon washers
to the VSM using mounting bracket bolts.
a. Tighten mounting bolts in a cross
pattern to 70.8 lb-in [8 N-m]
b. Ensure that the bracket remains aligned
with the body of the VSM.
2. Place VSM and bracket assembly on actuator.
Ensure VSM shaft engages with actuator
pinion.
3. Install bracket mounting bolts with lock
washers as seen below.
a. Tighten mounting bracket bolts to
44.3 lb-in [5 N-m].

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
10. Accessing Internal Components
Access to the S5C internals is done by removing
the cover from the unit. The steps for removal are
as follows.
To reduce the risk of ignition of hazardous
atmospheres, disconnect the equipment from the
supply circuit before opening.
10.1 Cover Removal
1. Loosen captive cover bolts. The S5C contains 8
bolts located around the perimeter of the unit.
2. Pull the cover up and away from unit. Do not
use a wedge device to remove cover.
3. Perform internal adjustment. Reference position
adjustment section.
Rework of flamepaths is not permitted.
10.2 Cover Installation
Cover joints must be cleaned before replacing the
cover.
To reduce the risk of ignition, the cover must be
kept tightly closed.
Substitution of Bray supplied S5C cover mounting
bolts and washers is not permitted.
1. Ensure o-ring is seated in the o-ring groove
2. Press on cover insuring captive bolts are aligned
with the bolt holes
3. Tighten cover bolts to 80 lb-in [9.0 N-m] in a
cross pattern.
a. 1, 5, 7, 3, 2, 6, 4, 8
123
7
8
6
5
4

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
11. Field Wiring
Bray Series 5C VSMs may be assembled with either
a 12-pole terminal block with numbered terminal
strip marker or with two numbered and lettered
Euro style 10-pole terminal blocks. Number of
terminal blocks are dependent on the switch model
and switch configuration All switches are pre-wired
into the terminal block. Several features have been
designed to help ease field wiring.
• Terminal blocks are angled towards the cover
opening.
• Wiring diagram is attached to the inside of cover.
• Three conduit openings are available.
Turn off all power and lock out service panel before
installing or modifying any electrical wiring.
Observe all applicable safety regulations for
electrical equipment installed in potentially
explosive (hazardous) locations.
NOTICE
• Do not re-machine the conduit entry threads or
create any new holes in the enclosure.
• Do not remove the screw-in conduit plugs until
it is time to wire into the unit's terminal blocks.
• Do not tamper with or modify any exposed
O-rings or gaskets.
• A minimum of 18 AWG wire is recommended
for all field wiring.
• The terminals inside the VSM accept wire sizes
ranging from 14 to 20 AWG.
• The conduit connections must be properly sealed
to maintain the weatherproof integrity of the
VSM enclosure.
Bray Series 5C VSMs should be wired as follows:
1. Remove the cover of the VSM.
2. Remove the factory installed conduit plugs.
3.
When a conduit is not used, replace the factory
installed conduit plug with a plug which has
appropriate hazardous location certifications.
Install appropriate cable or conduit fittings
required to meet application needs,
weatherproof requirements and hazardous
location requirements.
For NEC 500 hazardous locations:
To reduce the risk of ignition of hazardous
atmospheres, conduit runs must have a sealing fitting
connected within 18" of the enclosure.
For IECEx and ATEX hazardous locations:
To reduce the risk of ignition of hazardous
atmospheres, conduit runs must have a sealing fitting
connected within 20mm of the enclosure.
4. Terminate the field wiring per the wiring
diagram attached to the inside of the cover.
a. Tighten wires in terminal block to
3.5 lb-in [0.4 N-m].
NOTICE
External ground screw may only be used in ATEX
and IECEx hazardous locations.
5. Re-attach the VSM cover once position
adjustment has been completed.
a. Tighten cover bolts in a cross pattern to
80 lb-in [9.0 N-m].
NOTICE
Do not use power tools to tighten the cover screws.
NOTICE
See CommPro IOM for details of CommPro field
wiring.
NOTICE
If the valve status monitor is mounted on a vertical
pipe, it is recommended that the unit be positioned
with the conduit entries on the bottom to prevent
condensation from entering through the conduits.
In all cases, the conduit should be positioned to
prevent drainage into the valve status monitor. In
some cases the use of an "S" pipe can be used to
prevent water ingress. Refer to the figures below.

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
12. Reversal of Visual Indication
Visual indication can be reversed per application
requirements without the need to re-mount the
VSM. This may also be appropriate if the standard
orientation of the VSM is not convenient for the
application such as field wiring entry direction do
not align with conduit entries.
Observe all applicable safety regulations for
electrical equipment installed in potentially
explosive (hazardous) locations when making
modifications to the assembly.
NOTICE
Ensure that open and close cams are properly set
after any modification to visual indication.
Bray Series 5C VSM visual indication can be reversed
as follows:
1. Remove all four Indicator dome bolts with
lock washers.
2. Rotate the indicator dome 90° in either
direction.
3. Remount the indicator dome bolts with lock
washers.
a. Tighten bolts in a cross pattern to 13-18
lb-in [1.5-2 N-m].
b. Ensure that o-ring is secure in indicator
dome and is not pinched when dome is
re-installed.
1
2
3

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
13. Position Adjustment
A single or doubled lobed cam is provided for every
independent/main switch. Double lobed cams are
provided when the switch configuration could
include an auxiliary switch. Double lobed cams
will activate both main and auxiliary switches at
the same time.
Cams are mounted to the indicator shaft, alternating
between red and yellow and are independently
adjustable by hand in 3.6° increments. No special
tools are needed for this adjustment. The self-locking
design ensures that cams will not slip position.
The bottom red cam is intended to indicate the close
position while the bottom yellow cam is intended
to indicate the open position. Both of the switches
associated with these cams are labeled accordingly.
An additional red and yellow cam may be installed
for most switches and can be used for mid-travel
position indication or to provide an additional
auxiliary open and close indication. Mid-travel
switches are unlabeled.
13.1 Closed Travel Indication Adjustment
1. Operate the quarter turn device until it
reaches the desired closed position.
2. Pull the bottom red close cam upwards
towards the yellow cam to disengage the
cam from the fixed cam holder.
3. While the cam is disengaged, rotate the cam
to the position that will activate the close
switch.
a. NOTE: Do not attempt to adjust cams
prior to disengaging the cam from the
fixed cam holder.
4. Release the cam and allow the locking spring
to re-engage the cam with the fixed cam
holder.
13.2 Open Travel Indication Adjustment
1. Operate the quarter turn device until it reaches
the desired open position.
2. Push the bottom yellow open cam towards the
bottom red cam to disengage the cam from
the fixed cam holder.
3 While the cam is disengaged, rotate the cam to
the position that will activate the open switch.
a. NOTE: Do not attempt to adjust cams
prior to disengaging the cam from the
fixed cam holder.
4. Release the cam and allow the locking spring
to re-engage the cam with the fixed cam
holder.
13.3 Mid-Travel Indication Adjustment
1. Operate the quarter turn device until it reaches
the desired mid-travel position.
2. Disengage the cam from the cam holder.
a. NOTE: Mid-travel cams are disengaged
similarly to the open and close cams.
3. While the cam is disengaged, rotate the cam
to the position that will activate the mid-
travel switch.
a. NOTE: Do not attempt to adjust cams
prior to disengaging the cam from the
fixed cam holder.
4. Release the cam and allow the locking spring
to re-engage the cam with the fixed cam
holder.

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
14. Switch Ratings
Mechanical Switches
Mechanical Switches SPDT SPDT Low Power DPDT-DB
Switch Option A B S
Switch Ratings 10A, 250V ac
1/2 HP, 250V ac
0.25A, 250V dc
0.5A, 125V dc
0.1A, 125V ac
0.1A, 30V dc
1mA, 4V ac/dc min
10A, 250V ac
3/4 HP, 250V ac
10A, 28V dc Res.
7A, 28V dc Ind.
Max Number of Switches 6 6 2
3-Wire DC Inductive Proximity Switches
3-Wire DC Proximity Switches PNP N.O. PNP N.C. NPN N.O.
Switch Option C E D
Power Supply Class 2 Class 2 Class 2
Operating Voltage 10-30V dc 10-30V dc 10-30V dc
Load Current ≤100 mA ≤100 mA ≤100 mA
Current Consumption ≤15 mA ≤15 mA ≤15 mA
Leakage Current ≤0.5 mA ≤0.5 mA ≤0.5 mA
Voltage Drop ≤3V ≤3V ≤3V
Max Number of Switches 6 6 6
2-Wire Inductive Proximity Switches
2-Wire Proximity Switches 140V N.O.
Switch Option F
Operating Voltage 20-140V ac
10-140V dc
Load Current 5-200 mA
Leakage Current ≤0.8 mA
Voltage Drop ≤7V
Max Number of Switches 6
CommPro
CommPro DeviceNet AS-i PROFIBUS
CommPro Power DeviceNet BUS:
16W, 24VDC nom.
(11-25VDC)
AS-i BUS:
300mA max, 30VDC nom.
(29.5-31.6VDC)
CUSTOMER SUPPLIED:
16W, 24V +/- 10%
Aux Power CUSTOMER SUPPLIED
16W, 24V +/- 10%
Load 6.9W max/channel, 24V

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
15. Basic Tools
Common To All Units
Terminal Connections Screwdriver, ¼” tip flat blade
All switches, terminal strip Screwdriver, No. 1 Phillips
Indicator Dome Wrench, 8mm
Cover Bolt Hex Key, 6mm
Ground screw Screwdriver, No. 2 Phillips
Imperial Style Housing
S5C Conduit Entry – ½” NPT Hex Key, 3/8”
S5C Side Conduit Entries – ¾" NPT Hex Key, 9/16"
Mounting Bracket Bolts Wrench, 5/16" & 7/16"
Metric Style Housing
S5C Rear Conduit Entry – M20 Screwdriver, No. 3 Phillips
S5C Side Conduit Entries – M25 Screwdriver, No. 3 Phillips
Mounting Bracket Bolts Wrench, 8mm & 10mm
16. Troubleshooting Chart
Problem Possible Cause Solutions
Signal is not received
Wiring is not connected inside
VSM
Rewire field wiring and check
applied torque to terminal block
Cams are set outside of actuator
range Adjust cam position
Damage to switches Check power ratings of switches
versus application
Open signal is received in
close position
(or vice versa)
Field wiring is reversed Rewire field wiring
Corrosion inside unit
Condensation forming Seal conduit opening
Water leaking in Check all seals and possible water
entry through conduit
Visual indication is
opposite of actuator
position
Visual indication was reversed or
VSM was mounted 90°
Reverse visual indication or re-
mount VSM.
VSM does not rotate
Bracket or adapter does not mate
properly with actuator.
Check bracket and adapter for
proper fit and adjust as needed.
Actuator is not moving as
commanded
Check troubleshooting chart in
actuator IOM. Check field wiring.

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
17. Exploded Views
Exploded View - 5C
1
2
3
4
5
8
9
7
7
6

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Series 5C Valve Status Monitor
Installation, Operation and Maintenance Manual
Explosion-Proof Conduit Plugs
Certification Part
II 2 GD
Ex db IIC Gb
Ex tb IIIC Db
Class I, Div. I Groups A, B, C, D
Class II, Div. I Groups E, F, G
M20: 09M020-74331525
M25: 09M025-74332525
Class I, Div. I Groups A, B, C, D
Class II, Div. I Groups E, F, G
3/4" NPT: 091200-74305525
1/2" NPT: 090800-74305533
Replacement Parts
No. Description Part
1. Dome Bolts
5C0000-22900536
2. Dome Washer
3. Dome Assembly
4. Dome Gasket
5. Indicator Assembly
6. 1/2" or M20 Conduit Plug See below for replacement conduit
plugs with certifications
7. 3/4" or M25 Conduit Plugs
8. Cover Bolt 5C0000-22901536
9. Cover Washer

All statements, technical information, and recommendations in
this bulletin are for general use only. Consult Bray representatives
or factory for the specific requirements and material selection
for your intended application. The right to change or modify
product design or product without prior notice is reserved.
Patents issued and applied for worldwide.
Bray®is a registered trademark of BRAY INTERNATIONAL, Inc.
© 2020 Bray International. All rights reserved.
IOM 5C – 8_12_2020
HEADQUARTERS
Bray International, Inc.
13333 Westland East Blvd.
Houston, Texas 77041
Tel: [phone]
bray.com
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