Breckwell Big E SP1000PWA User manual

PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED
Manufactured by
National Steelcrafters of Oregon, Inc.
Eugene, Oregon
Grand Prairie, Texas
www.breckwell.com
OWNER’S MANUAL
THE
BIG
E

BRECKWELL HEARTH PRODUCTS
7/04
•
WARNING: If your appliance is not properly installed a house fire may result. For your safety,
follow the installation directions. Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
•PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater.
Failure to follow these instructions could result in property damage, bodily injury, or even death.
•Save these instructions.
ECONOMICAL TO BUY
EFFICIENT TO OPERATE
EASY TO USE
THE BIG E UTILITY FURNACE
THE BIG E HOME HEATER

Thank you for purchasing the Breckwell Pellet Burning Stove. You are now prepared to burn
wood in the most efficient, convenient way possible. To achieve the safest, most efficient and
most enjoyable performance from your stove, you must do three things: 1) Install it properly;
2) Operate it correctly; and 3) Maintain it regularly. The purpose of this manual is to help you
do all three.
PLEASE read this entire manual before installation and use of this pellet fuel-burning
room heater. Failure to follow these instructions could result in property damage,
bodily injury or even death.
Keep this manual handy for future reference.
This stove has been independently tested to ASTM E1509-95 Standard Specification for
Room Heaters, Pellet Fuel Burning Type 1, UL 1482-1998 Standard for Solid Fuel Room
Heaters, Oregon Administrative Rules for Mobile Homes (814-23-900 through 814-23-909)
and Installation as a Stove Heater.
This pellet stove, when installed, must be electrically grounded in accordance with local
codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.
This appliance is designed specifically for use only with pelletized wood. It is designed for
residential installation according to current national and local building codes as a freestanding
room heater. It is also approved as a mobile home heater which is designed for connection to
an outside combustion air source.
The stove will not operate using natural draft or without a power source for the blower
systems and fuel feed system and must not be burned with any type of coal (see PROPER
FUEL).
This stove is designed to provide the optimum proportions of fuel and air to the fire in order to
burn free of smoke and soot. Any blockage of the air supply to or from the stove will seriously
degrade its performance and will be evidenced by a smoking exhaust and a sooting window.
For best operation the ash content of the pellet fuel should be less than 1% and the calorific
value approximately 8200 BTU/LB. Avoid high ash content fuels because this will rapidly fill
up the burn pot and eventually cut off the combustion air supply.
Commercial and industrial installations of Breckwell Pellet Stoves should not be used since
operational control is often not well managed in these settings.
INTRODUCTION
2
IMPORTANT INFORMATION
Model: _____The Big E _____________
Style: ____________________________
Serial Number:_____________________
Purchase Date: ____________________
Purchased From:___________________
___________________
___________________
MAIL YOUR WARRANTY CARD TODAY
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your stove. We suggest that
you attach your sales invoice to this page,
and fill in the form on the left, so that you
will have all the information you need in
one place should the need for service or
information occur.

•Do not operate your stove if you
smell smoke coming from it. Turn it off,
monitor it, and call your dealer.
•Keep foreign objects out of the
hopper.
•Never use gasoline, gasoline-
type lantern fuel, kerosene, charcoal lighter
fluid, or similar liquids to start or “freshen
up” a fire in this stove. Keep all such liquids
well away from the stove while in use.
•Do not throw this manual away.
This manual has important operating and
maintenance instructions that you will need at
a later time. Always follow the instructions in
this manual.
•Never block free airflow through
the open vents of the stove.
•Do not place clothing or other
flammable items on or near the stove.
•Never try to repair or replace any
part of the stove unless instructions are
given in this manual. All other work should
be done by a trained technician.
•The viewing door must be closed
and latched during operation.
•The stove will not operate during
a power outage. If an outage does occur,
check the stove for smoke spillage and
open a window if any smoke spills into the
room.
•Do not operate the stove if the
flame becomes dark and sooty or if the
burnpot overfills with pellets. Turn the stove
off, periodically inspect it, and call your
dealer.
•Disconnect the power cord
before performing any maintenance or
repairs on the stove.
NOTE: Turning the stove “off” does not
disconnect all power from the stove.
•Hot while in operation. Keep
children, clothing, and furniture away. Contact
may cause skin burns. Educate all children of
the danger of a high temperature stove.
Young children should be supervised when
they are in the same room as the stove.
•Do not unplug the stove if you
suspect a malfunction. Turn the stove off,
periodically inspect it, and call your dealer.
•Do not open the door during the
start up cycle and do not add pellets to the
burnpot by hand at any time, otherwise a
dangerous condition could result.
•If the stove is installed in a room
without air conditioning, or in an area where
direct sunlight can shine on the unit, it is
possible this can cause the temperature of
the stove to rise to operational levels; one of
the sensors could then make the stove start
on its own. It is recommended that the stove
be unplugged when not in use for extended
amounts of time (i.e. during the summer
months).
•Contact your local building
officials to obtain a permit and information
on any installation restrictions or inspection
requirements in your area. Notify your
insurance company of this stove as well.
•The exhaust system must be
completely airtight and properly installed. The
pellet vent joints must be sealed with RTV
500°F. (260°C.) silicone sealant, and with UL-
181-AP foil tape.
•This unit must be properly
installed to prevent the possibility of a
house fire. The instructions must be strictly
adhered to. Do not use makeshift methods
or compromise in the installation.
•Your stove requires periodic
maintenance and cleaning. Failure to
maintain your stove may lead to smoke
spillage in your home.
•Allow the stove to cool before
carrying out any maintenance or cleaning.
Ashes must be disposed in a metal
container with a tight lid and placed on a
no combustible surface well away from the
home structure.
•This stove is designed and
approved for pelletized wood fuel only. Any
other type of fuel burned in this heater will
void the warranty and safety listing.
•This stove must be connected to
a standard 120 V., 60 Hz grounded
electrical outlet. Do not use an adapter
plug or sever the grounding plug. Do not
route the electrical cord underneath, in
front of, or over the stove.
•When installed in a mobile home,
the stove must be bolted to the floor, have
outside air, and NOT BE INSTALLED IN A
BEDROOM (Per H.U.D. requirements).
Check with local building officials.
•The exhaust system should be
checked, at a minimum, at least twice a
year for any build up of soot or creosote.
•Breckwell Hearth Products
grants no warranty, implied or stated, for
the installation or maintenance of your
stove, and assumes no responsibility of
any consequential damage(s).
SAFETY PRECAUTIONS
3

INTRODUCTION -------------------------------------------------------------------------------------------------- 2
SAFETY PRECAUTIONS --------------------------------------------------------------------------------------- 3
SPECIFICATIONS ------------------------------------------------------------------------------------------------- 5
INSTALLATION -------------------------------------------------------------------------------------------------- 5
Preparation ---------------------------------------------------------------------------------------------- 5
Clearances ---------------------------------------------------------------------------------------------- 5
Combustion Air Supply ------------------------------------------------------------------------------- 6
When Outside Air Is Not Used ---------------------------------------------------------------------- 6
Venting ----------------------------------------------------------------------------------------------------- 6
Big E Installation ------------------------------------------------------------------------------------ 7
Electrical Installation ----------------------------------------------------------------------------------- 9
Special Mobil Home Requirements -------------------------------------------------------------- 10
OPERATION --------------------------------------------------------------------------------------------------------- 11
Panel Controls ------------------------------------------------------------------------------------------- 11
Proper Fuel ----------------------------------------------------------------------------------------------- 12
Pre-Start-Up Check ------------------------------------------------------------------------------------ 12
Building a Fire ------------------------------------------------------------------------------------------ 12
The HotRod™ Automatic Fire Starter ----------------------------------------------------------- 12
Damper Control ----------------------------------------------------------------------------------------- 12
Opening Door -------------------------------------------------------------------------------------------- 12
Room Air Fan -------------------------------------------------------------------------------------------- 12
Re-Starting a Warm Stove --------------------------------------------------------------------------- 13
If Stove Runs Out Of Pellets ------------------------------------------------------------------------ 13
Refueling -------------------------------------------------------------------------------------------------- 13
Breckwell Maintenance Tool ------------------------------------------------------------------------ 13
Shutdown Procedure --------------------------------------------------------------------------------- 13
Safety Features ----------------------------------------------------------------------------------------- 13
Optional Thermostat ----------------------------------------------------------------------------------- 14
Thermostat Installation ------------------------------------------------------------------------------- 14
(Please Read This) Operating Safety Precautions ----------------------------------------- 15
MAINTENANCE --------------------------------------------------------------------------------------------------- 16
Ash Removal --------------------------------------------------------------------------------------------- 16
Ash Disposal --------------------------------------------------------------------------------------------- 16
Vacuum Use --------------------------------------------------------------------------------------------- 16
Cleaning ---------------------------------------------------------------------------------------------------- 17
Blowers ---------------------------------------------------------------------------------------------------- 17
Chimney Cleaning ------------------------------------------------------------------------------------- 18
Recommended Maintenance Schedule --------------------------------------------------------- 18
Removal & Replacement of Broken Door Glass --------------------------------------------- 18
TROUBLE SHOOTING GUIDE ------------------------------------------------------------------------------- 19
Smoke Smell or Soot Build-Up -------------------------------------------------------------------- 24
ELECTRICAL DIAGRAM --------------------------------------------------------------------------------------- 25
REPLACEMENT PARTS LIST ------------------------------------------------------------------------------- 26
WARRANTY ---------------------------------------------------------------------------------------------------------- 27
TABLE OF CONTENTS
4

SPECIFICATIONS
Width: 25 ¾”
Height: 32 5/8”
Depth: 23 7/8”
Weight: 275 lbs.
Flue size: 3” or 4”
Hopper Capacity: Up to 140 lbs.
(This can vary widely depending on pellet
size, length, and diameter)
EPA status: exempt
Burn time: 1 lb. to 5.5 lbs. per hour
BTU range: 8,200 to 55,000
Approved installations: mobile home, alcove,
conventional
PREPARATION
Factory packaging must be removed, and
some minor assembly work is required prior
to installation. Access to the rear of the stove
is necessary.
NOTE: Normally, your dealer will perform
these functions.
CLEARANCES
The Big E has been tested and listed for
installation in residential and mobile homes.
FLOOR PROTECTION: Freestanding
installations, minimum 30” wide by 32” deep.
The stove must be placed on a continuous
(grouted joints) noncombustible material such
as ceramic tile, cement board, brick, 3/8”
millboard or equivalent, or other approved or
listed material suited for floor protection.
THE MATERIAL(S) USED MUST HAVE, OR
COMBINE TO HAVE, A MINIMUM
INSULATIVE RATING OF ‘R1’.
NOTE: ceramic tile, or any tile, requires a
continuous sheet beneath to prevent the
possibility of embers falling through to the
combustible floor if cracks or separation
should occur in the finished surface, this
would include floor protection for Built-in
raised hearths. Check local codes for
approved alternatives.
Clearances are measured from the sides,
back and face (door opening) or stove body
(refer to fig. 2).
DO NOT USE MAKESHIFT MATERIALS OR
COMPROMISES IN THE INSTALLATION
OF THIS UNIT.
INSTALL VENT WITH CLEARANCES
SPECIFIED BY THE VENT
MANUFACTURER.
INSTALLATION
5
FIGURE 1
FLOOR PROTECTION
(MINIMUM 30” W X 32” D)
FIGURE 2

COMBUSTION AIR SUPPLY
For a mobile home installation the stove must be connected to an
outside source of combustion air. A 2” inside diameter metallic
pipe, either flexible or rigid, may be attached to the inlet at the
stove’s rear (refer to figure 3). A rodent guard (minimum ¼” wire
mesh)/wind hood must be used at the terminus (refer to figure 4).
All connections must be secured and airtight by either using the
appropriately sized hose clamp and/or UL-181-AP foil tape.
For mobile home installations only: 2” inside diameter pipe
may be used for the first 5 feet of combustion air supply run. From
5 to 10 feet use 2 ¾” inside diameter pipe. No combustion air
supply may exceed 10 feet.
Sources of Outside Combustion Air
a. In fireplaces
•Chimney top.
•Ash clean out door.
b. For freestanding installations
•A hole in floor near stove rear terminating only in a
ventilated crawl space.
•A hole in the wall behind the stove.
WHEN OUTSIDE AIR IS NOT USED
If outside air is not used, it is important that combustion air is
easily available to the air inlet. A closeable outside air register can
be used in tightly insulated homes.
VENTING
The Big E is certified for use with listed TYPE L-Vent, 3” or 4”
diameter in size. The stove was tested with Simpson Duravent
brand. Class “A” chimney is not required. Refer to the instructions
provided by the vent manufacturer, especially when passing
through a wall, ceiling or roof.
This is a pressurized exhaust system. All vent connector joints
must be sealed with 500°F (260°C) RTV silicone sealant to
ensure consistent performance and avoid smoke spillage. All
horizontal connector joints must be sealed with UL-181-AP foil
tape. We recommend that all vertical vent connector joints be
secured with a minimum of 3 screws.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST
VENTING SYSTEM OF THIS UNIT.
INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT
MANUFACTURER.
INSTALLATION
9
FIGURE 3
FIGURE 4
INSTALLATION
6

Equivalent Vent Length (EVL)
The longer the run of pipe in your installation, the more
restriction there is in the system. Therefore, larger diameter
pipe should be used.
•Use 4” pipe if you have more than 15 feet of equivalent
vent length.
•Horizontal runs shall not exceed 10’ of EVL.
•Recommended vertical runs to be a minimum of 8’.
•To calculate EVL, use the following conversions:
90º elbow or “T” = 5 equivalent feet
45º elbow = 3 equivalent feet
Horizontal Pipe Run = 1 equivalent foot per actual
foot
Vertical Pipe Run = 0.5 equivalent foot per actual
foot
NOTE: At altitudes above 3,000 feet, we suggest the use of 4”
diameter vent at an EVL of 7 feet or more.
BIG E INSTALLATION
A. HORIZONTALLY THROUGH WALL (refer to Figure 5)
NOTE: Follow L-Vent chimney manufacturer’s instructions.
1. Position stove, adhering to clearances shown in Figure 1.
2. Locate position of hole in wall; directly behind stove
exhaust vent (refer to figure 3).
3. Always maintain 3” clearance from combustible materials.
4. Install L-Vent wall thimble per L-Vent manufacturer’s
instructions.
5. Attach enough piping to penetrate and extend at least 6”
beyond exterior walls. An 8-foot vertical pipe run is
suggested where possible to reduce the possibility of
smoke spillage in the event of a loss of negative pressure.
6. Attach cap and seal outside wall thimbles with non-
hardening waterproof mastic.
7. Termination should not be located so that hot exhaust
gases can ignite trees, shrubs, or grasses or be a hazard
to children. Exhaust gases can reach temperatures of
500ºF and cause serious burns if touched.
Locate terminations: a) not less then 3 feet above any
forced air inlet located within 10 feet; b) not less than 4 feet
below or horizontally from, or one foot above, any door,
window or gravity air inlet into any building; c) not less than
two feet from an adjacent building and not less than 7 feet
above grade when located adjacent to a public walkway.
Mobile home installations must use a spark arrester.
INSTALLATION
7
FIGURE 5

B. VERTICALLY WITH NEW CHIMNEY SYSTEM
(Refer to Figure 6)
NOTE: Follow L-Vent chimney manufacturer’s instructions.
OPTION: To achieve a center vertical installation a 45º elbow and a
clean-out tee can be used to offset the pipe from the exhaust outlet
to the rear center of the stove.
OPTION: Install L-Vent elbow in place of clean-out tee. Locate
stove. Drop plumb bob to center of tee outlet, mark point on ceiling.
Install ceiling support and L-Vent pipe per L-Vent manufacturer’s
instructions.
1. Always maintain 3” clearance from combustible materials.
When passing through additional floors or ceilings, always
install firestop spacer.
2. After lining up for hole in roof, cut either around or square hole
in roof, always 3” larger all the way around pipe. Install upper
edge and sides of flashing under roofing materials, nail to the
roof along upper edge. Do not nail lower edge. Seal nail heads
with non-hardening waterproof mastic.
3. Apply non-hardening, waterproof mastic where the storm collar
will meet the vent and flashing. Slide storm collar down until it
sits on the flashing. Seal and install cap. Mobile home
installations must use a spark arrester.
C. VERTICALLY INTO EXISTING CHIMNEY SYSTEM
Adapters are available to adapt from 3” L-Vent to 6” or 8” Class-A
chimney. (Figure 7)
As an alternative, 3” or 4” L-Vent can be run inside existing chimney
to termination. (Figure 8)
This is the preferred method.
Follow guidelines for equivalent vent length.
D. VERTICALLY INTO EXISTING MASONRY FIREPLACE
NOTE: Follow L-Vent chimney manufacturer’s instructions.
1. Have the masonry chimney inspected by a qualified chimney
sweep or installer to determine its structural condition.
2. You will need a pipe length equal to the chimney height from
the hearth. If outside combustion air is to be used, you will
need a pipe length equal to the chimney height plus 18 inches.
3. Install a blanking plate and the chimney pipe, and if used the
outside air pipe, as shown in Figure 9.
4. Attach the L-vent adapter, a section of pipe and clean out tee,
making sure the clean out tee is centered in the chimney flue
area. Use RTV, metallic tape, and a minimum of three self-
taping screws at all joint connections to ensure a tight seal.
5. Position the stove, adhering to the clearances in Figure 1.
6. Measure and build chimney top plate. Cut out holes for
chimney pipe, and if used the outside air pipe. Install and seal
with non-hardening mastic to prevent water leakage. Install
vent cap.
FIGURE6
INSTALLATION
8
FIGURE 7
FIGURE 8

E. INSTALLATION THROUGH SIDE OF MASONRY CHIMNEY
NOTE: Follow L-Vent chimney manufacturer’s instructions.
1. Position the stove, adhering to the clearances in Figure 1. Mark
the center of the hole where the pipe is to pierce the masonry
chimney.
2. It will be necessary to break out the masonry around the
location of the pipe center mark. Use a 4-inch diameter hole for
3-inch pipe and 5-inch diameter hole for 4-inch pipe.
3. Measure and build chimney top plate. Cut out holes for
chimney pipe, and if used the outside air pipe.
4. Install the tee on the bottom of the vertical pipe system and
lower it down the chimney until the center branch of the tee is
level with the center of the hole in the masonry, as shown in
Figure 10.
5. Install and seal the top plate from step 3 with non-hardening
mastic. Slip the storm collar over the pipe, and while holding
the pipe at the proper elevation, affix the collar with a minimum
of three ¼” stainless steel sheet metal screws. Seal all joints
and seams around the collar.
6. Connect the horizontal pipe by pushing it through the hole in
the masonry and lining it up with the branch in the tee. Push
the pipe into the tee while twisting it to lock it into the tee.
7. If desired, once the horizontal pipe is in place, the space
between the pipe and masonry may be filled with high-
temperature grout.
8. Install the trim collar. An adjustable pipe length and adapter
may be needed to finish the connection to the stove.
ELECTRICAL INSTALLATION
This stove is provided with a 6-foot grounded electrical cord
extending from the rear of the stove. We recommend connecting to
a good quality surge protector that is plugged into a standard three-
prong, 120V, 60 Hz electrical outlet. Voltage variations can lead to
serious performance problems. The Breckwell electrical system is
designed for 120V AC with no more than 5% variation. Breckwell
cannot accept responsibility for poor performance or damage due to
inadequate voltage. If connected to an older, two-prong outlet, a
separate ground wire should be run to a proper ground (refer this to
a qualified technician). Always route the electrical cord so that it will
not come in contact with any hot part of the stove.
INSTALLATION
FIGURE 9
FIGURE 10
9

SPECIAL MOBIL HOME REQUIREMENTS
WARNING: DO NOT INSTALL IN A SLEEPING ROOM.
For installation in a mobile home, an outside source of combustion air must be used
(See “COMBUSTION AIR SUPPLY”).
The Breckwell Big E must be grounded to the steel chassis of the home with 8 Ga. copper wire using a serrated or star washer to penetrate
paint or protective coating to ensure grounding.
The Breckwell Big E must be securely fastened to the floor of the mobile home through the two holes in the rear of the stove using 2, ¼” lag
bolts that are long enough to go through both a hearth pad, if used, and the floor of the home. (See figure 11)
Refer to “VENTING” for proper exhaust configurations.
CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND
CEILING/ROOF MUST BE MAINTAINED.
OPERATION
10
FIGURE 11
Bolt Hole Bolt Hole

PANEL CONTROLS (See Figure 12)
The blowers and automatic fuel supply are controlled from a panel on the left-hand side of the BIG E.
The control panel functions are as follows.
a. ON/OFF SWITCH
•When pushed the stove will automatically ignite. No other firestarter is necessary. The igniter will
stay on for at least 10 and up to 15 minutes, depending on when Proof of Fire is reached. The fire
should start in about 5 minutes.
•The green light located above the On/Off button (in the On/Off box) will flash during the ignition
start-up period. (See figure 12)
•The Heat Level Advance is inoperable during the ignition start period. When the green light
continuously stays on the Heat Level Advance can be adjusted to achieve the desired heat output.
NOTE: If the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” button
must be held down for 2 seconds.
b. FUEL FEED SWITCH
•When the “Fuel Feed” button is pushed and held down the stove will feed pellets continuously into
the burnpot.
•While the stove’s auger system is feeding pellets the green light (in the “Fuel Feed” box) will be on.
(See figure 12)
CAUTION: DO NOT USE THIS CONTROL DURING NORMAL OPERATION BECAUSE IT COULD
SMOTHER THE FIRE AND LEAD TO A DANGEROUS SITUATION.
c. HIGH FAN SWITCH
•The room air fan speed varies directly with the feed rate. The “HIGH FAN” switch overrides this
variable speed function. It will set the room air blower speed to high at any feed rate setting.
•When the “HIGH FAN” button is pushed the room air fan will switch to its highest setting.
•When this button is pushed again the room air fan will return to its original setting based on the
Heat Level Advance setting.
d. RESET TRIM
Different size and quality pellet fuel may require adjustment of the “1” feed setting on the Heat Level
Advance bar graph. This is usually a one-time adjustment based on the fuel you are using. The
“RESET TRIM” button when adjusted will allow for 3 different feed rate settings for the #1 feed setting
only. To adjust simply push the “RESET TRIM” button while the stove is operating at setting “1” and
watch the bar graph.
•When the “1” & “3” lights are illuminated on the bar graph the low feed rate is at its “lowest” setting.
(Approx. 0.9 pounds per hour)
•When the “1” light is illuminated on the bar graph the low feed rate is at its “normal” setting.
•When the “1” & “4” lights are illuminated on the bar graph the low feed rate is at its “highest”
setting.
NOTE: When the stove is set on “1” the “reset trim” values will be shown on the Heat Level Advance
bar graph. For example if the Reset Trim is set to its lowest setting every time the stove is set to low the
“1” and “3” lights will be illuminated on the bar graph.
e. HEAT LEVEL ADVANCE
•This button when pushed will set the pellet feed rate, hence the heat output of your stove. The
levels of heat output will incrementally change on the bar graph starting from level “1” to “5”.
NOTE: When dropping 3 or more heat level settings (4 to 1, or 5 to 2 or 1) push the ‘High Fan’ button
and allow the room air fan to run at that setting for at least 5 minutes to prevent the stove from tripping
the high temp thermodisk. If the high temp thermodisk does trip see “SAFETY FEATURES”.
CAUTION: THE “5” SETTING IS DESIGNED FOR TEMPORARY USE ONLY. IF USED FOR
EXTENDED PERIODS, IT CAN SHORTEN THE LIFE EXPECTANCY OF THE UNITS COMPONENTS.
AVOID USE AT THIS SETTING FOR MORE THAN ONE OR TWO HOURS AT A TIME.
FIGURE 12
OPERATION
11

PROPER FUEL
THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY! Factory-approved pellets are those ¼” or 5/16” in
diameter and not over 1” long. Longer or thicker pellets sometimes bridge the auger flights, which prevents proper pellet feed. Burning wood
in forms other than pellets is not permitted. It will violate the building codes for which the stove has been approved and will void all
warranties. The design incorporates automatic feed of the pellet fuel into the fire at a carefully prescribed rate. Any additional fuel introduced
by hand will not increase heat output but may seriously impair the stoves performance by generating considerable smoke. Do not burn wet
pellets. The stove’s performance depends heavily on the quality of your pellet fuel. Avoid pellet brands that display these characteristics:
a. Excess Fines–“Fines” is a term describing crushed pellets or loose material that looks like sawdust or sand. Pellets can be screened
before being placed in hopper to remove most fines.
b. Binders –Some pellets are produced with materials to hold the together, or “bind” them.
c. High ash content –Poor quality pellets will often create smoke and dirty glass. They will create a need for more frequent
maintenance. You will have to empty the burnpot plus vacuum the entire system more often. Poor quality pellets could damage the
auger. Breckwell cannot accept responsibility for damage due to poor quality pellets. Your dealer can recommend a good quality pellet
dealer in your area.
PRE-START-UP CHECK
Remove optional imitation log set if in use. Remove burnpot, making sure it is clean and none of the air holes are plugged. Clean the firebox,
and then reinstall burnpot. Clean door glass if necessary (a dry cloth or paper towel is usually sufficient). Never use abrasive cleaners on the
glass or door. Check fuel in the hopper, and refill if necessary.
NOTE: The Big E Hopper can hold up to 120 lbs. of pellets.
BUILDING A FIRE
Never use a grate or other means of supporting the fuel. Use only the Breckwell approved burnpot.
NOTE: During the first few fires, your stove will emit an odor as the high temperature paint cures or becomes seasoned to the metal.
Maintaining smaller fires will minimize this. Avoid placing items on stovetop during this period because paint could be affected.
THE HOTROD AUTOMATIC FIRESTARTER
a. Fill hopper and clean burnpot.
b. Press “On/Off” button. Make sure light is on.
c. Adjust damper to ½” to ¾” open (pushed in is closed). This will vary depending on your installation and elevation. Once fire is
established adjust for desired flame increasing the amount the damper is open as the heat setting is increased.
(See “DAMPER CONTROL”)
d. Adjust feed rate to desired setting by pressing “Heat Level Advance” button.
If fire doesn’t start in 15 minutes, press “On/Off”, wait a few minutes, clear the burnpot, and start procedure again.
DAMPER CONTROL
The damper control rod on the stove’s lower left side adjusts the combustion air. This control is necessary due to the varied burn
characteristics of individual installations, different pellet brands and pellet feed rates. It allows you to improve the efficiency of your stove.
Providing correct combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your
stove and chimney.
You should adjust the damper based on the fire’s appearance. A low, reddish, dirty fire can be improved by pulling the damper out slightly. A
“blow torch” fire can be improved by pushing the damper in a bit.
As a general rule, on lower feed rate settings, the damper should be in farther. On higher feed rates, the damper should be more open.
Through trial and error, you will find the best setting. Consult your dealer if you need help.
NOTE: On “1”, damper should be out approximately ½” to ¾”. If damper is out too far, it can cause the fire to go out.
OPENING DOOR
If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut down. If the stove shuts down
push the “On/Off” button to re-start your stove.
ROOM AIR FAN
When starting your stove the Room Air Fan will not come on until the stove’s heat exchanger warms up. This usually takes about 10 minutes
from start-up.
OPERATION
12

RE-STARTING A WARM STOVE
If the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” button must be held down for 2 seconds.
IF STOVE RUNS OUT OF PELLETS
The fire goes out and the auger motor and blowers will run until the stove cools. This will take 30 to 45 minutes.
After the stove components stop running the “On/Off” and the BAR GRAPH lights stay on for 10 minutes.
After the 10 minutes the “3” light on the bar graph will flash and the “On/Off” light will go off.
To restart, refill hopper and press “Fuel Feed” button until pellets begin to fall into burnpot. Press “On/Off” button.
REFUELING
We recommend that you not let the hopper drop below ¼ full.
KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING. DO NOT OVERFILL HOPPER.
BRECKWELL MAINTENANCE TOOL
A tool has been provided to help with the following functions:
a. Stirring pellets in hopper –unlike liquids in a tank, pellets do not drain evenly into the auger. Bridging across the opening can occur.
Pellets can hang up on the sides of the hopper. Occasionally “stirring” the hopper can help.
NOTE: To help prevent bridging of pellets, common wax paper can be rubbed on the sidewalls and bottom of the hopper.
b. Scrape ashes from burnpot.
SHUTDOWN PROCEDURE
Turning your Breckwell stove off is a matter of pressing the “On/Off” control panel switch. The red light will go out. The blowers will continue
to operate until internal firebox temperatures have fallen to a preset level.
SAFETY FEATURES
a. Your stove is equipped with a high temperature thermodisc. This safety switch has two functions.
1. To recognize an overheat situation in the stove and shut down the fuel feed or auger system.
2. In case of a malfunctioning convection blower, the high-temperature thermodisc will automatically shut down the auger, preventing
the stove from overheating.
NOTE: On some units, once tripped, like a circuit breaker, the reset button will have to be pushed before restarting your stove. On other
units the thermodisk has no reset button and will reset itself once the stove has cooled. The manufacturer recommends that you call your
dealer if this occurs as this may indicate a more serious problem. A service call may be required.
b. If the combustion blower fails, an air pressure switch will automatically shut down the auger.
NOTE: Opening the stove door for more than 30 seconds during operation will cause enough pressure change to activate the air switch,
shutting the fuel feed off. Close the door and press “On/Off” button to continue operation of your stove.
FIGURE 13
OPERATION
13

OPTIONAL THERMOSTAT
A thermostat may help you maintain a constant house temperature
automatically. A millivolt thermostat is required. A fixed wall mount or
Breckwell’s hand held model can be used. The control panel can be
set up two ways to operate your stove in thermostat mode.
THERMOSTAT INSTALLATION
•A MILLIVOLT THERMOSTAT IS REQUIRED.
•Unplug stove from power outlet.
•Remove control board from stove.
•The two thermostat wires connect to the terminal block on the
lower left side of the back of the control board.
(See figure 21)
•Insert the wires in the terminal side and tighten the two screws.
MODES
TO SWITCH BETWEEN ANY OF THE THREE MODES THE STOVE
MUST BE SHUT OFF, THE NEW MODE SELECTED, AND THE
STOVE RESTARTED.
MANUAL MODE
•In this mode the stove will operate only from the control panel as
detailed in the “OPERATION” section of this owner’s manual.
HIGH/LOW THERMOSTAT MODE
•When engaged in this mode the stove will automatically switch
between two settings. When warm enough, it will switch to the
#1 or low setting. The room air blower will also slow to its lowest
speed.
•The Heat Level Advance setting on the bar graph will stay
where it was initially set. When the house cools below the
thermostat setting, the stove will switch to the feed rate of the
heat level advance setting.
ON/OFF THERMOSTAT MODE
•In this mode when the home is warm enough the stove will shut
off. The fans will continue to run until the stove cools.
•When the home cools below the thermostat setting, the stove
will automatically restart and run at the last feed rate setting.
NOTE: When in “high/low” or “on/off” thermostat mode –
•Do not operate the stove higher than the #3 setting.
Set damper control rod approximately ½” to ¾” out. This will vary
depending on elevation and weather conditions. Observe stoves
operation and adjust damper as necessary.
FIGURE 14
THERMOSTAT INSTALLATION
14

OPERATING SAFETY PRECAUTIONS
PLEASE READ THIS!
a. Hot while in operation. Keep children, clothing, and furniture away. Contact may cause skin burns.
b. If you notice a smoldering fire (burnpot full but no visible flame) AND a heavy smoke buildup in firebox,
immediately TURN OFF the stove, but DO NOT unplug it. Do not open the door, change the damper
setting or tamper with any controls on the stove. Wait until firebox clears, and blowers shut down, do as
instructed in “PRE-START-UP CHECK”and “BUILDING A FIRE”, then attempt to restart the fire. If the
problem persists contact your dealer.
c. WARNING: DO NOT OPEN THE DOOR DURING THE START UP CYCLE AND DO NOT ADD PELLETS
TO THE BURNPOT BY HAND AT ANY TIME, OTHERWISE A DANGEROUS CONDITION COULD
RESULT.
d. Pellets should be stored in a dry place. The pellets should not be stored within 12” of the stove.
e. DO NOT STORE OR USE FLAMMABLE LIQUIDS, ESPECIALLY GASOLINE, IN THE VICINITY OF
YOUR BRECKWELL STOVE. NEVER USE A GAS OR PROPANE TORCH, GASOLINE, GASOLINE-
TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR FLUIDS TO START
OR “FRESHEN UP” A FIRE IN THIS HEATER.
f. WARNING: DO NOT OVERFIRE THIS STOVE. This may cause serious damage to your stove and void
your warranty. It also may create a fire hazard in your home. IF ANY EXTERNAL PART OF THE UNIT
BEGINS TO GLOW, YOU ARE OVERFIRING. Immediately press the “POWER” switch on the control
panel.
g. KEEP ALL LOOSE OR MOVEABLE HOUSEHOLD COMBUSTIBLES, SUCH AS FURNITURE, DRAPES,
TOYS, ETC. AT LEAST THREE FEET FROM THE OPERATING STOVE.
h. Maintain proper ventilation. It is important that adequate oxygen be supplied to the fire for the combustion
process. Modern houses are often so well insulated that it may become necessary to open a window
slightly or install an outside air vent to provide sufficient combustion air.
i. Since heating with a solid fuel is potentially hazardous, even with a well made and thoroughly tested stove,
it would be wise to install strategically placed smoke detectors and have a fire extinguisher in a convenient
location, near an exit.
j. Do not open stove door when operating unless necessary. This will create a dirty, inefficient burn and could
allow smoke spillage or sparks to escape.
k. Do not permit operation by young children or those unfamiliar with stove’s operation.
l. Do not service or clean this appliance without disconnecting the power cord.
m. Do not abuse the door glass by striking, slamming or similar trauma. Do not operate the stove with the glass
removed, cracked or broken.
n. If the stove is installed in a room without air conditioning, or in an area where direct sunlight can shine on
the unit, it is possible this can cause the temperature of the stove to rise to operational levels; one of the
sensors could then make the stove start on its own. It is recommended that the stove be unplugged when
not in use for extended amounts of time (i.e. during the summer months).
OPERATION
15

FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED
CAN RESULT IN POOR PERFORMANCE AND SAFETY
HAZARDS. NEVER CLEAN WHEN HOT.
NOTE: Inspect burn pot periodically to see that holes have not
become plugged, if so, clean thoroughly.
ASH REMOVAL
Ashes should be placed in a metal container with a tight-fitting lid.
The closed container or ashes should be placed on a
noncombustible surface or on the ground, well away from all
combustible materials pending final disposal. If ashes are disposed
of by soil burial or otherwise locally dispersed, they should be
retained in the closed container until all cinders have thoroughly
cooled.
ASH DISPOSAL
To remove ashes:
a. Make sure fire is out and firebox is cool.
b. Clean heat exchanger tubes (see “CLEANING” and Figure 15).
c. Remove the burnpots inner section by grasping it and pulling
straight up (see Figure 16).
d. Empty ashes from the inner section and scrape with cleaning
tool; make sure holes are not plugged.
e. Vacuum to remove ashes from the burn chamber interior and
the burnpot shell.
WARNING: Make sure ashes are cool to the touch
before using a vacuum.
See “VACUUM USE”.
f. Dispose of ashes properly.
(See “ASH REMOVAL” above)
g. Replace inner section into burnpot; make sure it is level and
pushed all the way back down and that the igniter hole is to the
rear when it is reinstalled (see Figure 17).
h. Make sure the burnpot is level and pushed all the way in, if the
collar on the burnpot attached to the fresh air tube is not
pushed back to meet the firebox wall, the Hot Rod will not work
properly.
VACUUM USE
We suggest using a vacuum designed for ashes.
(We recommend LoveLess Ash Vac, 1-800-568-3949 Ext. #27)
Some regular vacuums and shop vacs leak ash into the room. Your
vacuum or shop vac may have a special filter or bag available to
eliminate this leakage.
MAINTENANCE
16
FIGURE 15
FIGURE 16
FIGURE 17
Igniter Hole

CLEANING
a. Heat Exchange Tubes –Your Breckwell Big E stove is
designed with a built-in heat exchange tube cleaner. This
should be used every two or three days to remove
accumulated ash on the tubes, which reduces the efficiency of
your unit. Insert the handle end (with hole) of the cleaning tool
onto the cleaning rod (refer to figure 15). The cleaner rod is
located in the grill above the stove door. Move the cleaner rod
back and forth several times to clean the heat exchanger
tubes. When finished be sure to leave tube cleaner at the rear
of the stove.
b. Interior Chambers –The two ash doors in the firebox in the
Breckwell Big E can be removed for periodic cleaning (refer to
figure 18). These doors allow access to the chamber behind
the firebox.
Periodically, you must vacuum ashes from this chamber. In
some cases you will need to remove creosote, which can
accumulate rapidly under certain conditions. A small wire brush
can be used. It is important to remove this creosote because it
is highly combustible. INSPECT BEHIND THESE CLEANING
PLATES AT LEAST ONCE PER TON OF PELLETS BURNED
UNTIL YOU ARE FAMILIAR WITH HOW ASHES AND
CREOSOTE ACCUMULATE WITH YOUR OPERATING
PRACTICES. Use the small wire brush to also clean the inside
of the chamber walls, above the access doors.
BLOWERS
DANGER: RISK OF ELECTRIC SHOCK. DISCONNECT POWER
BEFORE SERVICING UNIT.
Cleaning -Over a period of time, ashes or dust may collect on the
blades of both the combustion blower and convection blower.
Periodically the blowers should be vacuumed clean as these
ashes can impede performance. Creosote can also accumulate in
the combustion blower. This needs to be brushed clean. The
convection blower is accessed by removingthe stove’s left side
panel. The combustion blower can be accessed by removing the
right side panel. The convection blower is on the left (facing
stove), and the combustion blower is on the right.
NOTE: When cleaning, be careful not to dislodge balancing clip on
convection blower or to bend fan blades. Some stove owners lightly
spray an anti-creosote chemical on the fire to help reduce creosote
formation within the stove.
FIGURE 18
MAINTENANCE
17
FIGURE 19
FIGURE 20
Air Switch Tube
Pellet
Hopper
Auger
Shaft
(A-AUG-22)
Combustion
Blower
(A-E-027)
POF
Thermodisk
(C-E-090-22C)
Air Inlet
Tube
Air Switch
(C
-
E
-
200)
High Temp
Thermodisk
(C
-
E
-
090
-
21
)
Convection
Blower
(A
-
E
-
033)
Combustion
Blower
(A
-
E
-
027)
Auger Motor
(C
-
E
-
017)

CHIMNEY CLEANING
a. Creosote Formation –When any wood is burned slowly, it produces tar and other organic vapors, which combine with expelled
moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue or a newly started fire or from a slow-
burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire,
which may damage the chimney or even destroy the house. Despite their high efficiency, pellet stoves can accumulate creosote under
certain conditions.
b. Fly Ash –This accumulates in the horizontal portion of an exhaust run. Though noncombustible, it may impede the normal exhaust
flow. It should therefore be periodically removed.
c. Inspection and Removal –The chimney connector and chimney should be inspected annually or per ton to determine if a creosote or
fly ash build-up has occurred. If creosote has accumulated, it should be removed to reduce the risk of a chimney fire. Inspect the
system at the stove connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to
check the chimney from the top as well as from the bottom.
The creosote should be removed with a brush specifically designed for the type of chimney in use. A qualified chimney sweep can perform
this service. It is also recommended that before each heating season the entire system be professionally inspected, cleaned and, if
necessary, repaired.
To clean the chimney, detach the vent at the combustion blower transition where it is attached to the blower.
RECOMMENDED MAINTENANCE SCHEDULE
Use this as a guide under average-use conditions.
Daily Weekly Bi-Annually Annually or per Ton
Burn Pot Stirred Emptied
Glass Wiped Cleaned
Combustion Chamber Brushed
Ashes Emptied
Interior Chambers Vacuumed
Heat Exchange Tubes Two passes
Combustion Blower Blades Vacuumed / Brushed
Convection Blower Impeller Vacuumed / Brushed
Vent System Cleaned
Gaskets Inspected
Hopper (end of season) Emptied and vacuumed
Gasket around door and door glass should be inspected and repaired or replaced when necessary (see “REPLACEMENT PARTS”).
REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS
While wearing leather gloves (or any other gloves suitable for handling broken glass), carefully remove any loose pieces of glass from the
doorframe. Dispose of all broken glass properly. Return the damaged door to your Breckwell Dealer for repair or replacement.
Neither the appliance owner nor any other unauthorized person(s) should replace the door glass. An authorized Breckwell dealer must
perform all repairs involving door glass.
MAINTENANCE
18

When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve
simple problems yourself. Problems can be caused by to only five factors: 1) poor fuel; 2) poor operation or maintenance; 3) poor
installation; 4) component failure; 5) factory defect. You can usually solve those problems related to 1 and 2. Your dealer can solve
problems relating to3, 4 and 5. Refer to figures 19, 20 and 21 to help locate indicated parts.
STOVE SHUTS OFF AND THE # 2 LIGHT FLASHES
Possible Causes: Possible Remedies: (Unplug stove first when possible)
1. Airflow switch hose or stove attachment pipes for hose are
blocked.
Unhook air hose from the air switch and blow through it. If air flows
freely, the hose and tube are fine. If air will not flow throw the hose,
use a wire coat hanger to clear the blockage.
2. The air inlet, burnpot, interior combustion air chambers,
combustion blower, or exhaust pipe are blocked with ash or
foreign material.
Follow all cleaning procedures in the maintenance section of the
owner’s manual.
3. The firebox is not properly sealed. Make sure the door is closed and that the gasket is in good shape.
If the ash door has a latch, make sure the ash door is properly
latched and the gasket is sealing good. If the stove has just a small
hole for the ashes to fall through under the burnpot, make sure the
slider plate is in place to seal off the firebox floor.
4. Vent pipe is incorrectly installed. Check to make sure vent pipe installation meets criteria in owner’s
manual.
5. The airflow switch wire connections are bad. Check the connectors that attach the gray wires to the air switch.
6. The gray wires are pulled loose at the Molex connector on the
wiring harness.
Check to see if the gray wires are loose at the Molex connector.
7. Combustion blower failure. With the stove on, check to see if the combustion blower is running.
If it is not, you will need to check for power going to the combustion
blower. It should be a full current. If there is power, the blower is
bad. If there is not, see #8.
8. Control board not sending power to combustion blower. If there is no current going to the combustion blower, check all wire
connections. If all wires are properly connected, you have a bad
control board.
9. Control board not sending power to air switch. There should be a 5-volt current (approximately) going to the air
switch after the stove has been on for 30 seconds.
10. Air switch has failed (very rare). To test the air switch, you will need to disconnect the air hose from
the body of the stove. With the other end still attached to the air
switch, very gently suck on the loose end of the hose (you may want
to remove the hose entirely off the stove and the air switch first and
make sure it is clear). If you hear a click, the air switch is working.
BE CAREFUL TOO MUCH VACUUM CAN DAMAGE THE AIR
SWITCH.
TROUBLESHOOTING GUIDE
19

STOVE SHUTS OFF AND THE # 3 LIGHT FLASHES
Possible Causes: Possible Remedies: (Unplug stove first when possible)
1. The hopper is out of pellets. Refill the hopper.
2. The air damper is too far open for a low feed setting. If burning on the low setting, you may need to close the damper all
the way (push the knob in so it touches the side of the stove).
3. The burnpot is not pushed completely to the rear of the firebox. Make sure that the air intake collar on the burnpot is touching the
rear wall of the firebox.
4. The burnpot holes are blocked. Remove the burnpot and thoroughly clean it.
5. The air inlet, the interior chambers, or exhaust system has a
partial blockage.
Follow all cleaning procedures in the maintenance section of the
owner’s manual.
6. The auger shaft is jammed. Start by emptying the hopper. Then remove the auger motor by
removing the auger pin. Remove the auger shaft inspection plate in
the hopper so that you can see the auger shaft. Gently lift the auger
shaft straight up so that the end of the auger shaft comes up out of
the bottom auger bushing. Next, remove the two nuts that hold the
top auger biscuit in. Then rotate the bottom end of the auger shaft
up towards you until you can lift the shaft out of the stove. After you
have removed the shaft, inspect it for bent flights, burrs, or broken
welds. Remove any foreign material that might have caused the
jam. Also, check the auger tube for signs of damage such as burrs,
rough spots, or grooves cut into the metal that could have caused a
jam.
7. The auger motor has failed. Remove the auger motor from the auger shaft and try to run the unit.
If the motor will turn the shaft is jammed on something. If the motor
will not turn, the motor is bad.
8. The Proof of Fire (POF) thermodisk has malfunctioned. Temporarily bypass the POF thermodisk by disconnecting the two
brown wires and connecting them with a short piece of wire. Then
plug the stove back in. If the stove comes on and works, you need
to replace the POF thermodisk. This is for testing only. DO NOT
LEAVE THE THERMODISC BYPASSED. Your blowers will never
shut off and if the fire went out the auger will continue to feed pellets
until the hopper is empty if you leave the POF thermodisk bypassed.
9. The high limit thermodisk has tripped or is defective. Wait for the stove to cool for about 30 -45 minutes. It should now
function normally. If not use the owner’s manual to locate the high
limit thermodisk. To test if the thermodisk is bad, you can bypass it
as described previously for the POF thermodisk.
10. The fuse on the control board has blown. Remove the control board. On the back there is one fuse. If it
appears to be bad, replace it with a 5 Amp 250 Volt fuse. Plug the
stove back in and try to run the unit.
11. The control board is not sending power to the POF thermodisk
or other auger system components.
There should be a 5-volt (approximately) current going to the POF
thermodisk after the stove has been on for 10 minutes.
TROUBLESHOOTING GUIDE
20