Breckwell Tradition P24 Series User manual

PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED
Manufactured by
National Steelcrafters of Oregon, Inc.
DBA Breckwell Hearth Products
Eugene, Oregon
Grand Prairie, Texas
•
Warning: If your appliance is not properly installed a house fire may result. For your safety, follow
the installation directions. Contact local building or fire officials about restrictions and installation
inspection requirements in your area.
•PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater.
Failure to follow these instructionscould result in property damage, bodily injury, or even death.
•Save these instructions
OWNER’S MANUAL
TRADITION SERIES P24

BRECKWELL HEARTH PRODUCTS
C-L-060 7/04
P24FS P24I
www.PelletKing.com

Thank you for purchasing the Breckwell Pellet Burning Stove. You are now prepared to burn
wood in the most efficient, convenient way possible. To achieve the safest, most efficient and
most enjoyable performance from your stove, you must do three things: 1) Install it properly;
2) Operate it correctly; and 3) Maintain it regularly. The purpose of this manual is to help you
do all three.
PLEASE read this entire manual before installation and use of this pellet fuel-burning
room heater. Failure to follow these instructions could result in property damage,
bodily injury or even death.
Keep this manual handy for future reference.
Your Breckwell P24 comes as a fireplace insert or as a freestanding stove with a pedestal.
This stove has been independently tested to ASTM E1509-95 Standard Specification for
Room Heaters, Pellet Fuel Burning Type 1, UL 1482-1998 Standard for Solid Fuel Room
Heaters, Oregon Administrative Rules for Mobile Homes (814-23-900 through 814-23-909)
and Installation as a Stove Heater.
This pellet stove, when installed, must be electrically grounded in accordance with local
codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.
This appliance is designed specifically for use only with pelletized wood. It is designed for
residential installation according to current national and local building codes as a freestanding
room heater. It is also approved as a mobile home heater which is designed for connection to
an outside combustion air source.
The stove will not operate using natural draft or without a power source for the blower
systems and fuel feed system and must not be burned with any type of coal (see PROPER
FUEL).
This stove is designed to provide the optimum proportions of fuel and air to the fire in order to
burn free of smoke and soot. Any blockage of the air supply to or from the stove will seriously
degrade its performance and will be evidenced by a smoking exhaust and a sooting window.
For best operation the ash content of the pellet fuel should be less than 1% and the calorific
value approximately 8200 BTU/LB. Avoid high ash content fuels because this will rapidly fill
up the burn pot and eventually cut off the combustion air supply.
Commercial and industrial installations of Breckwell Pellet Stoves should not be used since
operational control is often not well managed in these settings.
INTRODUCTION
2
IMPORTANT INFORMATION
Model: _____P24___________________
Style: ____________________________
Serial Number:_____________________
Purchase Date: ____________________
Purchased From:___________________
___________________
___________________
MAIL YOUR WARRANTY CARD TODAY
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your stove. We suggest that
you attach your sales invoice to this page,
and fill in the form on the left, so that you
will have all the information you need in
one place should the need for service or
information occur.
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•Do not operate your stove if you
smell smoke coming from it. Turn it off,
monitor it, and call your dealer.
•Keep foreign objects out of the
hopper.
•Never use gasoline, gasoline-
type lantern fuel, kerosene, charcoal lighter
fluid, or similar liquids to start or “freshen
up” a fire in this stove. Keep all such liquids
well away from the stove while in use.
•Do not throw this manual away.
This manual has important operating and
maintenance instructions that you will need at
a later time. Always follow the instructions in
this manual.
•Never block free airflow through
the open vents of the stove.
•Do not place clothing or other
flammable items on or near the stove.
•Never try to repair or replace any
part of the stove unless instructions are
given in this manual. All other work should
be done by a trained technician.
•The viewing door must be closed
and latched during operation.
•The stove will not operate during
a power outage. If an outage does occur,
check the stove for smoke spillage and
open a window if any smoke spills into the
room.
•Do not operate the stove if the
flame becomes dark and sooty or if the
burnpot overfills with pellets. Turn the stove
off, periodically inspect it, and call your
dealer.
•Disconnect the power cord
before performing any maintenance or
repairs on the stove.
NOTE: Turning the stove “off” does not
disconnect all power from the stove.
•Hot while in operation. Keep
children, clothing, and furniture away. Contact
may cause skin burns. Educate all children of
the danger of a high temperature stove.
Young children should be supervised when
they are in the same room as the stove.
•Do not unplug the stove if you
suspect a malfunction. Turn the stove off,
periodically inspect it, and call your dealer.
•If the stove is installed in a room
without air conditioning, or in an area where
direct sunlight can shine on the unit, it is
possible this can cause the temperature of
the stove to rise to operational levels; one of
the sensors could then make the stove start
on its own. It is recommended that the stove
be unplugged when not in use for extended
amounts of time (i.e. during the summer
months).
•Contact your local building
officials to obtain a permit and information
on any installation restrictions or inspection
requirements in your area. Notify your
insurance company of this stove as well.
•The exhaust system must be
completely airtight and properly installed. The
pellet vent joints must be sealed with RTV
500°F. (260°C.) silicone sealant, and with UL-
181-AP foil tape.
•This unit must be properly
installed to prevent the possibility of a
house fire. The instructions must be strictly
adhered to. Do not use makeshift methods
or compromise in the installation.
•Your stove requires periodic
maintenance and cleaning. Failure to
maintain your stove may lead to smoke
spillage in your home.
•Allow the stove to cool before
carrying out any maintenance or cleaning.
Ashes must be disposed in a metal
container with a tight lid and placed on a
no combustible surface well away from the
home structure.
•This stove is designed and
approved for pelletized wood fuel only. Any
other type of fuel burned in this heater will
void the warranty and safety listing.
•This stove must be connected to
a standard 120 V., 60 Hz grounded
electrical outlet. Do not use an adapter
plug or sever the grounding plug. Do not
route the electrical cord underneath, in
front of, or over the stove.
•When installed in a mobile home,
the stove must be bolted to the floor, have
outside air, and NOT BE INSTALLED IN A
BEDROOM (Per H.U.D. requirements).
Check with local building officials.
•The exhaust system should be
checked, at a minimum, at least twice a
year for any build up of soot or creosote.
•Breckwell Hearth Products
grants no warranty, implied or stated, for
the installation or maintenance of your
stove, and assumes no responsibility of
any consequential damage(s).
SAFETY PRECAUTIONS
3
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INTRODUCTION ---------------------------------------------------------------------------------------------
2
SAFETY PRECAUTIONS ----------------------------------------------------------------------------------
3
SPECIFICATIONS -------------------------------------------------------------------------------------------
5
INSTALLATION ---------------------------------------------------------------------------------------------
5
Preparation -----------------------------------------------------------------------------------------
5
Clearances -----------------------------------------------------------------------------------------
5
Combustion Air Supply --------------------------------------------------------------------------
6
When Outside Air Is Not Used -----------------------------------------------------------------
6
Venting -----------------------------------------------------------------------------------------------
6
Freestanding Installations ----------------------------------------------------------------------
7
Insert Installations --------------------------------------------------------------------------------
11
Electrical Installation ------------------------------------------------------------------------------
14
Special Mobil Home Requirements ----------------------------------------------------------
14
OPERATION ---------------------------------------------------------------------------------------------------
15
Proper Fuel -----------------------------------------------------------------------------------------
15
Pre-Start-Up Check -------------------------------------------------------------------------------
15
Building a Fire -------------------------------------------------------------------------------------
15
The HotRod™ Automatic Fire Starter --------------------------------------------------------
15
Panel Controls ------------------------------------------------------------------------------------- 15
Opening Door -------------------------------------------------------------------------------------- 16
Room Air Fan --------------------------------------------------------------------------------------
16
Re-Starting a Warm Stove ----------------------------------------------------------------------
16
If Stove Runs Out Of Pellets --------------------------------------------------------------------
17
Damper Control ------------------------------------------------------------------------------------ 17
Refueling ---------------------------------------------------------------------------------------------
17
Breckwell Maintenance Tool --------------------------------------------------------------------
17
Shutdown Procedure -----------------------------------------------------------------------------
17
Safety Features ------------------------------------------------------------------------------------
17
Optional Thermostat ------------------------------------------------------------------------------
18
Thermostat Installation -------------------------------------------------------------------------- 18
(Please Read This) Operating Safety Precautions --------------------------------------
19
MAINTENANCE ----------------------------------------------------------------------------------------------
20
Ash Removal ---------------------------------------------------------------------------------------- 20
Ash Disposal -Freestanding ------------------------------------------------------------------- 20
Ash Disposal -Insert ------------------------------------------------------------------------------ 20
Vacuum Use ----------------------------------------------------------------------------------------
21
Cleaning ---------------------------------------------------------------------------------------------- 21
Blowers ---------------------------------------------------------------------------------------------- 21
Chimney Cleaning -------------------------------------------------------------------------------- 22
Recommended Maintenance Schedule -----------------------------------------------------
22
Removal & Replacement of Broken Door Glass ------------------------------------------
22
TROUBLE SHOOTING GUIDE -------------------------------------------------------------------------- 24
Smoke Smell or Soot Build-Up ---------------------------------------------------------------- 29
ELECTRICAL DIAGRAM ---------------------------------------------------------------------------------
30
REPLACEMENT PARTS LIST --------------------------------------------------------------------------
31
WARRANTY ------------------------------------------------------------------------------------------------------
32
TABLE OF CONTENTS
4
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SPECIFICATIONS
FREESTANDING:
Width: 26”
Height: 33 ¼”
Depth: 30 7/8” (excluding ash lip)
Weight: 325 lbs.
Flue size: 3” or 4”
Hopper Capacity: Up to 65 lbs.
(this can vary widely depending on pellet size, length, and diameter)
EPA status: exempt
Burn time: 1 lb. to 5 lbs. per hour
BTU range: 8,200 to 50,000
Approved installations: mobile home, alcove, conventional
FIREPLACE INSERT:
Width: 22” (at fireplace rear)
29 ½” (at fireplace opening)
Height: 21” (in fireplace)
Depth: 23 ½” (total)
16 3/8” (in fireplace)
Flashing Size: 44 ½” W x 28” H (medium)
48 ½” W x 32” H (large)
Weight: 250 lbs.
Flashing: 13 lbs.
Flue size: 3” or 4”
Hopper Capacity: Up to 70 lbs.
(this can vary widely depending on pellet size, length, and diameter)
EPA status: exempt
Burn time: 1 lb. to 5 lbs. per hour
BTU range: 8,200 to 50,000
Approved installations: zero-clearance, masonry, as a built-in
PREPARATION
Factory packaging must be removed, and some minor assembly work is required
prior to installation. Access to the rear of the stove is necessary.
The circuit board/control panel must be unpacked and installed in the side
flashing on the insert. (See installation instructions provided with the circuit
board)
NOTE: Normally, your dealer will perform these functions.
CLEARANCES
The Breckwell P24 Freestanding has been tested and listed for installation in
residential, mobile home and alcove applications.
The P24 Insert is approved for installation into code complying masonry
fireplaces.
The P24 Insert is also approved for use in listed factory built fireplaces (UL 127)
and standard residential built-ins (see As A Built-In Fireplace), including Mobile
Home built-in installations, of the following description: all brands at least 36”
wide and 20” high.
FLOOR PROTECTION: Freestanding installations, minimum 25” wide by 35”
deep. The stove must be placed on a continuous (grouted joints)
noncombustible material such as ceramic tile, cement board, brick, 3/8”
millboard or equivalent, or other approved or listed material suited for floor
protection.
THE MATERIAL(S) USED MUST HAVE, OR COMBINE TO HAVE, A MINIMUM
INSULATIVE RATING OF ‘R1’.
NOTE: ceramic tile, or any tile, requires a continuous sheet beneath to prevent
the possibility of embers falling through to the combustible floor if cracks or
separation should occur in the finished surface, this would include floor
protection for Built-in raised hearths. Check local codes for approved
alternatives.
Clearances are measured from the sides, back and face (door opening) or stove
body (refer to fig. 4).
DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES IN THE
INSTALLATION OF THIS UNIT.
INSTALL VENT WITH CLEARANCES SPECIFIED BY THE VENT
MANUFACTURER.
INSTA
LLATION
5
SIDEWALL CLEARANCES
FIGURE 1
ALCOVE CLEARANCES
FIGURE 2
FIGURE 3
FLOOR PROTECTION
FIGURE 4
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COMBUSTION AIR SUPPLY
For a mobile home installation the stove must be connected to an
outside source of combustion air. A 2” inside diameter metallic pipe,
either flexible or rigid, may be attached to the inlet at the stove’s rear
(refer to figures 5 & 6). A rodent guard (minimum ¼” wire
mesh)/wind hood must be used at the terminus (refer to figure 7). All
connections must be secured and airtight by either using the
appropriately sized hose clamp and/or UL-181-AP foil tape.
For mobile home installations only: 2” inside diameter pipe may
be used for the first 5 feet of combustion air supply run. From 5 to 10
feet use 2 ¾” inside diameter pipe. No combustion air supply may
exceed 10 feet.
Sources of Outside Combustion Air
a. In fireplaces
•Chimney top.
•Ash clean out door.
b. For freestanding installations
•A hole in floor near stove rear terminating only in a
ventilated crawl space.
•A hole in the wall behind the stove.
WHEN OUTSIDE AIR IS NOT USED
If outside air is not used, it is important that combustion air is easily
available to the air inlet. A closeable outside air register can be used
in tightly insulated homes. In insert installations, flashing vents
should not be restricted. The flashing should not necessarily seal the
fireplace face.
VENTING
The Breckwell P24 Freestanding is certified for use with listed TYPE
L-Vent, 3” or 4” diameter in size. The stove was tested with Simpson
Duravent brand. Class “A” chimney is not required. Refer to the
instructions provided by the vent manufacturer, especially when
passing through a wall, ceiling or roof.
This is a pressurized exhaust system. All vent connector joints must
be sealed with 500°F (260°C) RTV silicone sealant to ensure
consistent performance and avoid smoke spillage. All horizontal
connector joints must be sealed with UL-181-AP foil tape. We
recommend that all vertical vent connector joints be secured with a
minimum of 3 screws.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING
ANOTHER APPLIANCE.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING
SYSTEM OF THIS UNIT.
INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT
MANUFACTURER.
INSTALLATION
6
REAR VIEW P24FSA
FIGURE 5
REAR VIEW P24I
FIGURE 6
FIGURE 7
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Equivalent Vent Length (EVL)
The longer the run of pipe in your installation (both with insert and
freestanding), the more restriction there is in the system. Therefore,
larger diameter pipe should be used.
•Use 4” pipe if you have more than 15 feet of equivalent vent
length.
•Horizontal runs shall not exceed 10’ of EVL.
•Recommended vertical runs to be minimum of 8’.
•To calculate EVL, use the following conversions:
90º elbow or “T” = 5 equivalent feet
45º elbow = 3 equivalent feet
Horizontal Pipe Run = 1 equivalent foot per actual foot
Vertical Pipe Run = 0.5 equivalent foot per actual foot
NOTE: At altitudes above 3,000 feet, we suggest the use of 4”
diameter vent at an EVL of 7 feet or more.
FREESTANDING INSTALLATION
A. HORIZONTALLY THROUGH WALL (refer to Figure 8)
NOTE: Follow L-Vent chimney manufacturer’s instructions.
1. Position stove, adhering to clearances shown in Figures 1 & 2.
2. Locate position of hole in wall; directly behind stove exhaust
vent (refer to figure 5).
3. Always maintain 3” clearance from combustible materials.
4. Install L-Vent wall thimble per L-Vent manufacturer’s
instructions.
5. Attach enough piping to penetrate and extend at least 6”
beyond exterior walls. An 8-foot vertical pipe run is suggested
where possible to reduce the possibility of smoke spillage in the
event of a loss of negative pressure.
6. Attach cap and seal outside wall thimbles with non-hardening
waterproof mastic.
7. Termination should not be located so that hot exhaust gases
can ignite trees, shrubs, or grasses or be a hazard to children.
Exhaust gases can reach temperatures of 500ºF and cause
serious burns if touched.
Locate terminations: a) not less than 3 feet above any
forced air inlet located within 10 feet; b) not less than 4
feet below or horizontally from, or one foot above, any
door, window or gravity air inlet into any building; c) not
less than two feet from an adjacent building and not
less than 7 feet above grade when located adjacent to
a public walkway. Mobile home installations must use
a spark arrester.
INSTALLATION
FIGURE 8
7
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B. VERTICALLY WITH NEW CHIMNEY SYSTEM (Refer to
Figure 9a & 9b)
NOTE: Follow L-Vent chimney manufacturer’s instructions.
OPTION: To achieve a center vertical installation a 45º elbow and a
clean-out tee can be used to offset the pipe from the exhaust outlet
to the rear center of the stove (see figure 9a). You can also use the
P24FS Vertical Install Kit (part # A-VIK) (see figure 9b).
OPTION: Install L-Vent elbow in place of clean-out tee. Locate
stove. Drop plumb bob to center of tee outlet, mark point on ceiling.
Install ceiling support and L-Vent pipe per L-Vent manufacturer’s
instructions.
1. Always maintain 3” clearance from combustible materials.
When passing through additional floors or ceilings, always
install firestop spacer.
2. After lining up for hole in roof, cut either around or square hole
in roof, always 3” larger all the way around pipe. Install upper
edge and sides of flashing under roofing materials, nail to the
roof along upper edge. Do not nail lower edge. Seal nail heads
with non-hardening waterproof mastic.
3. Apply non-hardening, waterproof mastic where the storm collar
will meet the vent and flashing. Slide storm collar down until it
sits on the flashing. Seal and install cap. Mobile home
installations must use a spark arrester.
INSTALLATION
8
FIGURE 9a
FIGURE 9b
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C. VERTICALLY INTO EXISTING CHIMNEY SYSTEM
Adapters are available to adapt from 3” L-Vent to 6” or 8” Class-A
chimney. (Figure 10a)
As an alternative, 3” or 4” L-Vent can be run inside existing chimney
to termination. (Figure 10b)
This is the preferred method.
Follow guidelines for equivalent vent length.
INSTALLATION
9
FIGURE 10a
FIGURE 10b
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D. VERTICALLY INTO EXISTING MASONRY
FIREPLACE
NOTE: Follow L-Vent chimney manufacturer’s
instructions.
1. Have the masonry chimney inspected by a qualified
chimney sweep or installer to determine its structural
condition.
2. You will need a pipe length equal to the chimney
height from the hearth. If outside combustion air is to
be used, you will need a pipe length equal to the
chimney height plus 18 inches.
3. Install a blanking plate and the chimney pipe, and if
used the outside air pipe, as shown in Figure 11.
4. Attach the L-Vent adapter, a section of pipe and
clean out tee, making sure the clean out tee is
centered in the chimney flue area. Use RTV,
metallic tape, and a minimum of three self-taping
screws at all joint connections to ensure a tight seal.
5. Position the stove, adhering to the clearances in
Figures 1 & 2.
6. Measure and build chimney top plate. Cut out holes
for chimney pipe, and if used the outside air pipe.
Install and seal with non-hardening mastic to
prevent water leakage. Install vent cap.
E. INSTALLATION THROUGH SIDE OF MASONRY
CHIMNEY
NOTE: Follow L-Vent chimney manufacturer’s
instructions.
1. Position the stove, adhering to the clearances in
Figures 1 & 2. Mark the center of the hole where the
pipe is to pierce the masonry chimney.
2. It will be necessary to break out the masonry around
the location of the pipe center mark. Use a 4-inch
diameter hole for 3-inch pipe and 5-inch diameter
hole for 4-inch pipe.
3. Measure and build chimney top plate. Cut out holes
for chimney pipe, and if used the outside air pipe.
4. Install the tee on the bottom of the vertical pipe
system and lower it down the chimney until the
center branch of the tee is level with the center of
the hole in the masonry, as shown in Figure 12.
5. Install and seal the top plate from step 3 with non-
hardening mastic. Slip the storm collar over the pipe,
and while holding the pipe at the proper elevation,
affix the collar with a minimum of three ¼” stainless
steel sheet metal screws. Seal all joints and seams
around the collar.
6. Connect the horizontal pipe by pushing it through
the hole in the masonry and lining it up with the
branch in the tee. Push the pipe into the tee while
twisting it to lock it into the tee.
7. If desired, once the horizontal pipe is in place, the
space between the pipe and masonry may be filled
with high-temperature grout.
8. Install the trim collar. An adjustable pipe length and
adapter may be needed to finish the connection to
the stove.
INSTALLATION
10
FIGURE 11
FIGURE 12
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INSERT INSTALLATIONS
Insert installations must be vented with 3” or 4” pipe.
Pipe may be single wall stainless steel flexible pipe.
Vent may terminate within chimney beyond a blanking
plate or extend to the chimney top. See
“COMBUSTION AIR SUPPLY” for outside air access
information.
The fireplace and chimney should be cleaned
thoroughly before starting the installation. We suggest
painting the interior of particularly old and dirty
fireplaces to seal any odors. In zero-clearance
fireplace installations, when the fireplace opening is
above the floor or raised hearth, the adjustable
“Breckwell P24 Z-C Skirt” (part # A-ZC-SKRT), or
“Breckwell P24 Z-C Legs” (part #A-S-ZCLEGS), can
be used to bridge the gap between the hearth and
stove bottom. (Refer to figure 13)
A. ASSEMBLING THE FLASHING SET
Follow the instructions packaged with the P24
Flashing set part C-P24-MEDFL-C or C-P24-LGFL-C.
(Refer to Figure 14)
INSTALLATION
11
FIGURE 13
FIGURE 14
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B. WHEN VENT PIPE EXTENDS TO
CHIMNEY TOP
(Refer to Figure 15)
1. You will need a pipe length equal to the
chimney height (from hearth) plus 6 inches. If
outside combustion air is to be used, you will
need a pipe length (see “COMBUSTION AIR
SUPPLY”) equal to the chimney height plus
12 inches.
2. Attach cerablanket wrap to the end of vent
pipe that will connect to the stove. Use 12-
inch lengths of light gauge metal wire (not
included) or metallic tape (not included). This
is to protect interior components from excess
heat.
3. Set the insert on the hearth and slide it in far
enough to attach the vent pipe (and
combustion pipe if used).
4. Attach flashing (refer to Figure 14), route
power cord out the side nearest a 120V
receptacle. Slide in insert.
5. Measure and build chimney top. Cut out hole
for vent pipe (and combustion air intake pipe,
if used). Install and seal with a non-
hardening mastic to prevent water leakage.
Install the vent cap.
C. WHEN VENT PIPE EXTENDS THROUGH
CHIMNEY BLANKING PLATE
(Masonry Fireplaces Only)
(Refer to Figure 15)
1. You will need a pipe length that extends 12”
above the blanking plate. NOTE: This
installation is optional but not recommended.
Outside combustion air cannot be drawn
from the chimney cavity in this installation.
2. Attach cerablanket wrap to that end of vent
pipe that will connect to the stove. Use 12-
inch lengths of light gauge metal wire (not
included) or metallic tape. This is to protect
interior components from excess heat.
3. Measure and build blanking plate. Cut out
hole for vent pipe (and combustion air intake
pipe, if used). Install and carefully seal
blanking plate with non-hardening mastic.
Failure to properly seal may result in smoke
spillage.
4. Slide vent pipe (and intake pipe if used) up
through the blanking plate hole, leaving
enough to pull back down.
5. Set the insert on the hearth, adjust the
leveling bolts on the rear sides, and slide it in
far enough to attach the vent pipe (and
combustion air pipe if used). Be sure to seal
where the pipe passes through the blanking
plate.
6. Attach flashing (refer to Figure 14), route
power cord out the side nearest a 120V
receptacle. Slide in insert.
INSTALLATION
12
FIGURE 15
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D. AS A BUILT-IN FIREPLACE
Figures 16 and 17 describe a P24 installation
vented into either a special chase built outside
an outer wall or a false inside wall. This is
especially suited for new construction or
remodeling.
The equipment compartment (sides and rear of
the stove in fireplace) must be enclosed per the
applicable electrical standards.
NOTE: Floor protection for Built-in raised
hearths requires a continuous sheet beneath to
prevent the possibility of embers falling through
to the combustible floor if cracks or separation
should occur in the finished surface.
The chase dimensions shown are
minimums and must be maintained.
INSTALLATION
1
3
FIGURE 16
FIGURE 17
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E. INSTALLATION IN TO A FACTORY BUILT
(METAL) FIREPLACE
(Refer to figure 18)
When installing into a factory built fireplace, the firebox
must accept the insert without modification other than
removing bolted or screwed together pieces such as
smoke shelf/deflectors, ash lips, screen or door tracks
and damper assemblies. These items must be reinstalled
to restore the fireplace to its original operating condition if
the insert is removed and not replaced. The removal of
any part must not alter the integrity of the listed fireplace
in any way. In zero-clearance fireplace installations, when
the fireplace opening is above the floor or raised hearth,
the adjustable “Breckwell P24 Z-C skirt” (part # A-ZC-
SKRT), or “Breckwell P24 Z-C Legs” (part #A-S-
ZCLEGS), can be used to bridge the gap between the
hearth and stove bottom.
(Refer to figure 13)
The factory built fireplace must be listed per UL 127.
Installation must include a full height listed chimney liner
meeting type HT requirements (2100°F) per 1777 (U.S.).
The liner must be securely attached to the insert flue
collar and the chimney top. The damper area must be
sealed to prevent room air passage to chimney cavity.
Alteration of the fireplace in any manner is not permitted
except with the following exceptions:
•External trim pieces, which do not affect the
operation of the fireplace, may be removed proving
they can be stored on or within, the fireplace for re-
assembly if the insert is removed.
•The fireplace damper may be removed to install the
chimney liner.
Circulating air chambers, louvers or cooling air inlet or
outlet ports (i.e. in a steel fireplace liner or metal heat
circulator) shall not be blocked.
Means must be provided for removal of the insert to clean
the chimney flue.
A permanent metal warning label must be attached to the
back wall of the fireplace opening stating the following:
•“This fireplace has been altered to accommodate a
fireplace insert and should be inspected by a
qualified person prior to re-use as a conventional
fireplace.”
•This label is available upon request.
Final approval is contingent on the authority having
jurisdiction.
ELECTRICAL INSTALLATION
This stove is provided with a 6-foot grounded electrical cord
extending from the rear of the stove. We recommend
connecting to a good quality surge protector that is plugged
into a standard three-prong, 120V, 60 Hz electrical outlet.
Voltage variations can lead to serious performance
problems. The Breckwell electrical system is designed for
120V AC with no more than 5% variation. Breckwell cannot
accept responsibility for poor performance or damage due to
inadequate voltage. If connected to an older, two-prong
outlet, a separate ground wire should be run to a proper
ground (refer this to a qualified technician). Always route the
electrical cord so that it will not come in contact with any hot
part of the stove.
SPECIAL MOBILE HOME REQUIREMENTS
WARNING: DO NOT INSTALL IN A SLEEPING ROOM.
For installation in a mobile home, an outside source of combustion air must
be used (see “COMBUSTION AIR SUPPLY”).
The P24 must be grounded to the steel chassis of the home with 8 Ga.
copper wire using a serrated or star washer to penetrate paint or protective
coating to ensure grounding.
The P24 must be securely fastened to the floor of the mobile home through
the two holes in the rear of the stove using two ¼” lag bolts that are long
enough to go through both a hearth pad, if used, and the floor of the home.
Refer to “VENTING” for proper exhaust configurations.
CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED.
FIGURE 18
INSTALLATION
14
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PANEL CONTROLS (See Figure 19)
The blowers and automatic fuel supply are controlled from a panel on the left-hand side of the P2000.
The control panel functions are as follows.
a. ON/OFF SWITCH
•When pushed the stove will automatically ignite. No other firestarter is necessary. The igniter will
stay on for at least 10 and up to 15 minutes, depending on when Proof of Fire is reached. The
fire should start in about 5 to 7 minutes.
•The green light located above the On/Off button (in the On/Off box) will flash during the ignition
start-up period. (See figure 19)
•The Heat Level Advance is inoperable during the ignition start period. When the green light
continuously stays on the Heat Level Advance can be adjusted to achieve the desired heat
output.
NOTE: When not connected to a thermostat if the stove has been shut off, and you want to re-start it
while it is still warm, the “on/off” button must be held down for 2 seconds.
b. FUEL FEED SWITCH
•When the “Fuel Feed” button is pushed and held down the stove will feed pellets continuously
into the burnpot.
•While the stove’s auger system is feeding pellets the green light (in the “Fuel Feed” box) will be
illuminated.
(See figure 19)
CAUTION: DO NOT USE THIS CONTROL DURING NORMAL OPERATION BECAUSE IT COULD
SMOTHER THE FIRE AND LEAD TO A DANGEROUS SITUATION.
c. HIGH FAN SWITCH
•The room air fan speed varies directly with the feed rate. The “HIGH FAN” switch overrides this
variable speed function. It will set the room air blower speed to high at any feed rate setting.
•When the “HIGH FAN” button is pushed the room air fan will switch to its highest setting.
•When this button is pushed again the room air fan will return to its original setting based on the
Heat Level Advance setting.
d. RESET TRIM
Different size and quality pellet fuel, and installation altitude, may require adjustment of the “1” feed
setting on the Heat Level Advance bar graph. This is usually a one-time adjustment based on the
fuel you are using. The “RESET TRIM” button,when adjusted,will allow for 3 different feed rate
settings for the #1 feed setting only. To adjust simply push the “RESET TRIM” button while the
stove is operating at setting “1” and watch the bar graph.
•When the “1” & “3” lights are illuminated on the bar graph the low feed rate is at its “lowest”
setting.
(Approx. 0.9 pounds per hour)
•When the “1” light is illuminated on the bar graph the low feed rate is at its “normal” setting.
•When the “1” & “4” lights are illuminated on the bar graph the low feed rate is at its “highest”
setting.
(Approx. 1.1 to 1.2 pounds per hour)
NOTE: When the stove is set on “1” the “reset trim” values will be shown on the Heat Level Advance
bar graph. For example if the Reset Trim is set to its lowest setting every time the stove is set to low
the “1” and “4” lights will be illuminated on the bar graph.
e. HEAT LEVEL ADVANCE
•This button when pushed will set the pellet feed rate, hence the heat output of your stove. The
levels of heat output will incrementally change on the bar graph starting from level “1” to “5”.
NOTE: When dropping 3 or more heat level settings (4 to 1, or 5 to 2 or 1) push the ‘High Fan’ button
and allow the room air fan to run at that setting for at least 5 minutes to prevent the stove from
tripping the high temp thermodisk. If the high temp thermodisk does trip see “SAFETY FEATURES”
on the next page.
CAUTION: THE “5” SETTING IS DESIGNED FOR TEMPORARY USE ONLY. IF USED FOR
EXTENDED PERIODS, IT CAN SIGNIFICANTLY REDUCE THE LIFE EXPECTANCY OF THE
ELECTRICAL COMPONENTS. AVOID USE AT THIS SETTING FOR MORE THAN ONE OR TWO
HOURS AT A TIME.
FIGURE 19
OPERATION
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PROPER FUEL
THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY! Factory-approved pellets are those ¼” or 5/16” in
diameter and not over 1” long. Longer or thicker pellets sometimes bridge the auger flights, which prevents proper pellet feed. Burning
wood in forms other than pellets is not permitted. It will violate the building codes for which the stove has been approved and will
void all warranties. The design incorporates automatic feed of the pellet fuel into the fire at a carefully prescribed rate. Any additional fuel
introduced by hand will not increase heat output but may seriously impair the stoves performance by generating considerable smoke. Do not
burn wet pellets. The stove’s performance depends heavily on the quality of your pellet fuel.
Avoid pellet brands that display these characteristics:
a. Excess Fines –“Fines” is a term describing crushed pellets or loose material that looks like sawdust or sand. Pellets can be screened
before being placed in hopper to remove most fines.
b. Binders –Some pellets are produced with materials to hold themtogether, or “bind” them.
c. High ash content –Poor quality pellets will often create smoke and dirty glass. They will create a need for more frequent
maintenance. You will have to empty the burnpot plus vacuum the entire system more often. Poor quality pellets could damage the
auger. Breckwell cannot accept responsibility for damage due to poor quality pellets. Your dealer can recommend a good quality pellet
dealer in your area.
PRE-START-UP CHECK
Remove optional imitation log set if in use. Remove burnpot, making sure it is clean and none of the air holes are plugged. Clean the firebox,
and then reinstall burnpot. Clean door glass if necessary (a dry cloth or paper towel is usually sufficient). Never use abrasive cleaners on the
glass or door. Check fuel in the hopper, and refill if necessary.
NOTE: The P24FS Hopper can hold up to 60 lbs. of pellets, and the P24I Hopper can hold up to 70 lbs.
BUILDING A FIRE
Never use a grate or other means of supporting the fuel. Use only the Breckwell approved burnpot.
NOTE: During the first few fires, your stove will emit an odor as the high temperature paint cures or becomes seasoned to the metal.
Maintaining smaller fires will minimize this. Avoid placing items on stovetop during this period because paint could be affected.
THE HOTROD AUTOMATIC FIRESTARTER
a. Fill hopper and clean burnpot.
b. Press “On/Off” button. Make sure light is on.
c. Adjust damper to 1/2 to 3/4”” open (pushed in is closed). This will vary depending on your installation and elevation. Once fire is
established adjust for desired flame increasing the amount the damper is open as the heat setting is increased.
(See “DAMPER CONTROL”)
d. Adjust feed rate to desired setting by pressing “Heat Level Advance” button.
If fire doesn’t start in 15 minutes, press “On/Off”, wait a few minutes, clear the burnpot, and start procedure again.
DAMPER CONTROL
The damper control rod on the stove’s lower left side adjusts the combustion air. This control is necessary due to the varied burn
characteristics of individual installations, different pellet brands and pellet feed rates. It allows you to improve the efficiency of your stove.
Providing correct combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your
stove and chimney.
You should adjust the damper based on the fire’s appearance. A low, reddish, dirty fire can be improved by pulling the damper out slightly. A
“blow torch” fire can be improved by pushing the damper in a bit.
As a general rule, on lower feed rate settings, the damper should be in farther. On higher feed rates, the damper should be more open.
Through trial and error, you will find the best setting. Consult your dealer if you need help.
NOTE: On “1”, damper should be out approximately ¼” to ½”. If damper is out too far, it can cause the fire to go out.
OPENING DOOR
If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut down. If the stove shuts down
push the “On/Off” button to continue the operation ofyour stove.
ROOM AIR FAN
When starting your stove the Room Air Fan will not come on until the stove’s heat exchanger warms up. This usually takes about 10 minutes
from start-up.
OPERATION
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RE-STARTING A WARM STOVE
If the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” button must be held down for 2 seconds.
IF STOVE RUNS OUT OF PELLETS
The fire goes out and the auger motor and blowers will run until the stove cools. This will take 30 to 45 minutes.
After the stove components stop running the “On/Off” and the BAR GRAPH lights stay on for 10 minutes.
After the 10 minutes the “3” light on the bar graph will flash and the “On/Off” light will go off.
To restart, refill hopper and press “Fuel Feed” button until pellets begin to fall into burnpot. Press “On/Off” button.
REFUELING
We recommend that you not let the hopper drop below ¼ full.
KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING. DO NOT OVERFILL HOPPER.
BRECKWELL MAINTENANCE TOOL
A tool has been provided to help with the following functions:
a. Stirring pellets in hopper –unlike liquids in a tank, pellets do not drain evenly into the auger. Bridging across the opening can occur.
Pellets can hang up on the sides of the hopper. Occasionally “stirring” the hopper can help.
NOTE: To help prevent bridging of pellets, common wax paper can be rubbed on the sidewalls and bottom of the hopper.
b. Cleaning heat exchanger tubes –see instructions in “CLEANING”.
c. Scrape ashes from burnpot.
SHUTDOWN PROCEDURE
Turning your Breckwell stove off is a matter of pressing the “On/Off” control panel switch. The green light will go out. The blowers will
continue to operate until internal firebox temperatures have fallen to a preset level.
SAFETY FEATURES
a. Your stove is equipped with a high temperature thermodisc. This safety switch has two functions.
1. To recognize an overheat situation in the stove and shut down the fuel feed or auger system.
2. In case of a malfunctioning convection blower, the high-temperature thermodisc will automatically shut down the auger, preventing
the stove from overheating.
NOTE: On some units, once tripped,like a circuit breaker, the reset button will have to be pushed before restarting your stove. On other
units the thermodisk has no reset button and will reset itself once the stove has cooled. The manufacturer recommends that you call
your dealer if this occurs as this may indicate a more serious problem. A service call may be required.
b. If the combustion blower fails, an air pressure switch will automatically shut down the auger.
NOTE: Opening the stove door for more than 30 seconds during operation will cause enough pressure change to activate the air switch,
shutting the fuel feed off. Close the door and press “On/Off” button to continue operation of your stove.
FIGURE 20
OPERATION
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OPTIONAL THERMOSTAT
A thermostat may help you maintain a constant house temperature
automatically. A millivolt thermostat is required. A fixed wall mount or
Breckwell’s hand held model can be used. The control panel can be
set up two ways to operate your stove in thermostat mode.
THERMOSTAT INSTALLATION
•A MILLIVOLT THERMOSTAT IS REQUIRED.
•Unplug stove from power outlet.
•Remove control board from stove.
•The two thermostat wires connect to the terminal block on the
lower left side of the back of the control board.
(See figure 21)
•Insert the wires in the terminal side and tighten the two screws.
MODES
TO SWITCH BETWEEN ANY OF THE THREE MODES THE STOVE
MUST BE SHUT OFF, THE NEW MODE SELECTED, AND THE
STOVE RESTARTED.
MANUAL MODE
•In this mode the stove will operate only from the control panel as
detailed in the “OPERATION” section of this owner’s manual.
HIGH/LOW THERMOSTAT MODE
•When engaged in this mode the stove will automatically switch
between two settings. When warm enough, it will switch to the
#1 or low setting. The room air blower will also slow to its lowest
speed.
•The Heat Level Advance setting on the bar graph will stay
where it was initially set. When the house cools below the
thermostat setting, the stove will switch to the feed rate of the
heat level advance setting.
ON/OFF THERMOSTAT MODE
•In this mode when the home is warm enough the stove will shut
off. The fans will continue to run until the stove cools.
•When the home cools below the thermostat setting, the stove
will automatically restart and run at the last feed rate setting.
NOTE: When in “high/low” or “on/off” thermostat mode –
•Do not operate the stove higher than the #3 setting.
Set damper control rod approximately ½” to ¾” out. This will vary
depending on elevation and weather conditions. Observe stoves
operation and adjust damper as necessary.
THERMOSTAT INSTALLATION
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FIGURE 14
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OPERATING SAFETY PRECAUTIONS
PLEASE READ THIS!
a. Hot while in operation. Keep children, clothing, and furniture away. Contact may cause skin burns.
b. If you notice a smoldering fire (burnpot full but no visible flame) AND a heavy smoke buildup in firebox,
immediately TURN OFF the stove, but DO NOT unplug it. Do not open the door, change the damper
setting or tamper with any controls on the stove. Wait until firebox clears, and blowers shut down, do as
instructed in “PRE-START-UP CHECK”and “BUILDING A FIRE”, then attempt to restart the fire. If the
problem persists contact your dealer.
c. WARNING: DO NOT OPEN THE DOOR DURING THE START UP CYCLE AND DO NOT ADD PELLETS
TO THE BURNPOT BY HAND AT ANY TIME, OTHERWISE A DANGEROUS CONDITION COULD
RESULT.
d. Pellets should be stored in a dry place. The pellets should not be stored within 12” of the stove.
e. DO NOT STORE OR USE FLAMMABLE LIQUIDS, ESPECIALLY GASOLINE, IN THE VICINITY OF
YOUR BRECKWELL STOVE. NEVER USE A GAS OR PROPANE TORCH, GASOLINE, GASOLINE-
TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR FLUIDS TO START
OR “FRESHEN UP” A FIRE IN THIS HEATER.
f. WARNING: DO NOT OVERFIRE THIS STOVE. This may cause serious damage to your stove and void
your warranty. It also may create a fire hazard in your home. IF ANY EXTERNAL PART OF THE UNIT
BEGINS TO GLOW, YOU ARE OVERFIRING. Immediately press the “POWER” switch on the control
panel.
g. KEEP ALL LOOSE OR MOVEABLE HOUSEHOLD COMBUSTIBLES, SUCH AS FURNITURE, DRAPES,
TOYS, ETC. AT LEAST THREE FEET FROM THE OPERATING STOVE.
h. Maintain proper ventilation. It is important that adequate oxygen be supplied to the fire for the combustion
process. Modern houses are often so well insulated that it may become necessary to open a window
slightly or install an outside air vent to provide sufficient combustion air.
i. Since heating with a solid fuel is potentially hazardous, even with a well made and thoroughly tested stove,
it would be wise to install strategically placed smoke detectors and have a fire extinguisher in a convenient
location, near an exit.
j. Do not open stove door when operating unless necessary. This will create a dirty, inefficient burn and could
allow smoke spillage or sparks to escape.
k. Do not permit operation by young children or those unfamiliar with stove’s operation.
l. Do not service or clean this appliance without disconnecting the power cord.
m. Do not abuse the door glass by striking, slamming or similar trauma. Do not operate the stove with the glass
removed, cracked or broken.
n. If the stove is installed in a room without air conditioning, or in an area where direct sunlight can shine on
the unit, it is possible this can cause the temperature of the stove to rise to operational levels; one of the
sensors could then make the stove start on its own. It is recommended that the stove be unplugged when
not in use for extended amounts of time (i.e. during the summer months).
OPERATION
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FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED CAN RESULT
IN POOR PERFORMANCE AND SAFETY HAZARDS. NEVER CLEAN WHEN
HOT.
NOTE: Inspect burn pot periodically to see that holes have not become plugged, if
so, clean thoroughly.
ASH REMOVAL
Ashes should be placed in a metal container with a tight-fitting lid. The closed
container or ashes should be placed on a noncombustible surface or on the
ground, well away from all combustible materials pending final disposal. If ashes
are disposed of by soil burial or otherwise locally dispersed, they should be
retained in the closed container until all cinders have thoroughly cooled.
ASH DISPOSAL –FREESTANDING MODELS
The P24 Freestanding has an ash bin located below the firebox. To remove
ashes:
a. Make sure fire is out and firebox is cool.
b. With the door closed clean heat exchanger tubes.
(See “CLEANING” and Figure 22).
c. Open door and remove the optional imitation log set, if in use. Remove the
burnpots inner section by grasping it and pulling straight up (see Figure 23).
d. Empty ashes from inner section into the pedestal ash bin through the
opening in the bottom of the firebox. Scrape inner section with cleaning tool.
Make sure holes are not plugged.
e. Scrape ash in firebox into the pedestal ash bin through the opening in the
bottom of the firebox or vacuum to remove ashes.
WARNING: Make sure ashes are cool to the touch before
using a vacuum. See “VACUUM USE”.
f. Periodically remove and empty ash bin (see Figure 24) by unscrewing the
two knobs on the front of the pedestal below the ash lip. Dispose of ashes
properly.
(See “ASH REMOVAL” above)
g. Replace ash bin, making sure to tighten the knobs and maintaining a good
seal.
h. Replace inner section into burnpot; make sure it is level and pushed all the
way back down and that the igniter hole is to the rear when it is reinstalled
(see Figure 23).
i. Make the burnpot is level and pushed all the way back in when it is
reinstalled. If the collar on the burnpot attached to the fresh air tube is not
pushed back to meet the firebox wall, the Hot Rod will not work properly.
ASH DISPOSAL -INSERT
Remove ashes periodically as they fill the firebox. To remove ashes:
a. Make sure fire is out and firebox is cool.
b. Clean heat exchanger tubes (see “CLEANING” and Figure 22).
c. Remove optional imitation log set, if in use. Remove burn pot by grasping
and pulling straight out.
d. Empty ashes from burn pot. Scrape burn pot with cleaning tool. Make sure
burnpot holes are not plugged.
e. Use small shovel or vacuum to remove ashes. WARNING: Make sure
ashes are cool to the touch before using a vacuum. See “VACUUM
USE”.
f. Replace burn pot. Make sure it is level and pushed all the way back on. If not
reinstalled properly, the Hot Rod will not work properly.
MAINTENANCE
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FIGURE 22
FIGURE 23
FIGURE 24
Igniter Hole
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