Briggs & Stratton Brute 074005 User manual

r Compressor
rator's I
BRIGGS& STRATTONPOWERPRODUCTSGROUP,LLC
JEFFERSON,WISCONSIN,U.S.A.
Manual No. 206934GS Revision - (03/13/2008)

Thankyonfor purchasingthis quality-built Briggs & Stratton air compressor.We are pleasedthat you've placedyour
confidence in the BRUTETM brand.When operatedandmaintained according to the instructions in this manual, your Briggs &
Stratton air compressor will provide manyyears of dependableservice.
Thismanual containssafety information to makeyou awareof the hazardsand risks associatedwith air compressors and
how to avoid them. This air compressor has beenmanufacturedto provide an adequatevolume of compressedair for
operating a variety of light-duty air tools (hand grinders, nailers, ratchets, or staplers), spraying equipment, and inflators
requiring less than 5.1 CFMair flow for operation, it is important that you readand understandthese instructions thoroughly
before attempting to start or operatethis equipment. Save these instructionsfor future reference.
Thisair compressorrequires final assembly beforeuse. Referto the Assembly sectionof this manual for instructions on
final assembly procedures.Follow the instructions completely.
Where to FindUs
You neverhaveto look far to find Briggs & Stratton support and service for your air compressor. Consultyour Yellow Pages.
Thereare over 30,000 Briggs & Stratton authorized service dealersworldwide who provide quality service. You canalso
contact Briggs & Stratton Customer Service by phone at (BOO)743-4115, or on the Internet at BRIGGSandSTRATTON.COM.
Air Compressor
Model Number
Revision
Serial Number
Date Purchased
BRUTETM is atrademark of Bfiggs & Stratton Power Products.
Briggs & Stratton PowerProducts Group, LLC
900 North Parkway
Jefferson, WI 53549
Copyright © 2008 Briggs & Stratton Power Products Group,
LLC. All rights reserved. No part of this material may be
reproduced or transmitted in any form by any meanswithout
the expresswritten permission of Briggs & Stratton Power
Products Group,LLC.
2 www.brutepower.com

Table of Contents
OperatorSafety ................................. 4
Equipment Description......................................... 4
Safety Rules................................................. 4
Assembly ..................................... 7
Air Compressor Assembly...................................... 7
Air ToolAssembly ............................................ 9
Featuresand Controls............................ 11
Air Compressor ............................................. 11
Air Tools................................................... 12
Operation .................................... 13
Air Compressor Operating Location.............................. 13
Grounding Instructions ....................................... 13
ExtensionCords............................................. 13
Break-In Procedure .......................................... 13
Starting Your Air Compressor .................................. 14
Compressor Operation........................................ 14
Stopping Your Air Compressor ................................. 14
Air ToolOperation ........................................... 15
Maintenance .................................. 17
GeneralRecommendations .................................... 17
MaintenanceSchedule........................................ 17
Air ToolMaintenance......................................... 17
Air Compressor Maintenance................................... 17
Storage ................................................... 20
Troubleshooting................................ 21
BeforeYou Call ............................................. 21
Air ToolTroubleshooting Chart ................................. 21
Air Compressor Troubleshooting Chart........................... 22
Glossary................................................... 24
Warranty ..................................... 25
Product Specifications............................ 26
Air Compressor ............................................. 26
Air Tools................................................... 26
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OperatorSafety
EquipmentDescription
Readthis manualcarefully and becomefamiliar
with yourair compressor.Knowitsapplications, its
limitationsand any hazardsinvolved.
This manualcontains operation and maintenanceinformation
for a single-stage air compressor that produces 5.1 CFMat
40 PSi (2.8 bars) and 4.2 CFIVlat 90 PSi (6.2 bars) using an
120 Volt A.C.electric motor. This high quality system
featuresa direct drive oil lube pump with cast ironsleeve,an
easystart valve,and an air outlet. This unit also featuresa
motor overload protection feature with manualrestart.
This air compressor has beenmanufactured to provide an
adequatevolume of compressed air for operating a variety of
light-duty air tools (hand grinders, nailers, ratchets,
staplers), spraying equipment, and inflators requiring less
than 5.1 CFMair flow for operation. Operatethis compressor
ONLYin an ambient temperature rangefrom 32° to 95°F
(0° to 35°0). This compressor is designed for a maximum of
70% duty per hour atfull load.
Everyeffort hasbeen madeto ensurethat informationin this
manual isaccurateand current. However,we reservethe
right to change,alter or otherwise improvethe product and
this document at any time without prior notice.
Safety Rules
,_ This isthe safetyalert symbol.It is usedto alert
youto potential personal injuryhazards.Obeyall
safety messagesthat follow this symbolto avoid
possibleinjuryor death.
Thesafety alert symbol (,_.) isusedwith a signal word
(DANGER,CAUTION,WARNING),a pictorial and/or a safety
messageto alert you to hazards.DANGERindicatesa hazard
which, if not avoided, will result in deathor serious injury.
WARNINGindicatesa hazardwhich, if not avoided, could
result in deathor serious injury. CAUTIONindicates a hazard
which, if not avoided, might result in minor or moderate
injury. NOTICEindicatesa situation that could result in
equipment damage. Follow safety messagesto avoid or
reducethe risk of injuryor death.
HazardSymbolsand Meanings
@
A-Explosion
B-Fire
C-ElectricShock
D-ToxicFumes
E-CompressedAir
F-Hot Surface
G-Air Injection
H-Auto-Start
J-Flying Objects
K-ReadManual
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WARNING
Failure to read and follow instructions in
_ Operator's Manual result in death,
can bodily
injury and /or property damage.
•Beforeusing this product, readthis Operator'sManualand
follow all SafetyRulesand OperatingInstructions listed.
•Makethis manualavailableto other users of this equipment.
WARNING
Contact with compressor or its cord can cause
electric shock or burn.
_¢ Improper grounding can result in electricalshock.
Contact with components under protective cover
cancause electric shock or burn.
•DONOTuse grounding adapters. Inspectcord beforeeach use.
•DONOToperatewith protective covers/guards removed or
damaged.
•DO NOToperate in wet conditions. Store unit indoors.
•Disconnectfrom power source and drain pressurefrom tank
when not in use or beforeservicing.
•DO NOTmodify the plug provided. If it does notfit the available
outlet, a qualified electrician should install aproper outlet.
•Aqualified electrician MUSTmakerepairsto the cord set or
plug.
WARNING
Certain componentsin this productand related
accessories containchemicalsknown to theState of
California to causecancer,birth defectsor other
reproductiveharm. Wash handsafter handling.
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WARNING
Hidden internaltank corrosion can causeviolent
explosion leading to severeinjury and /or
property damage.
Exceedingpressure rating of attachments or
inflatablescan cause severeinjury and /or
property damage.
Tamperingwith or removing ASMESafetyValve
cancause explosion leadingto severe injury
and/or property damage.
DRAINTANKafterevery4 hoursofuseor dailybyopening
drainfitting(s)andtiltingcompressorto emptyaccumulated
water.
DONOTmodifyor repairtankinanyway.
DONOTadjustpressuregreaterthanmaximumratingof
attachmentsor inflatables.
DONOTtamperwithor removeASMESafetyValve.Check
ASMESafetyValvebypullingringbeforeeachuse.ASME
SafetyValvehasbeensetto maximumsaferating.
WARNING
._1_ Spraying flammable or combustible liquids can
cause fire or explosion.
Compressor produces sparks during operation,
which canignite flammable or combustible
vapors.
•DO NOTsprayflammable or combustible liquids while smoking,
near sparks,open flames, pilot lights, any ignition source, or in
confined areas.
•Spray in an open, well ventilated area at least20 feet
(6.1 meters) awayfrom compressor or other ignition source.

WARNING
Compressedair is not breathableand can cause
bodily injury.
Somepaints or solvents may be harmful if
inhaled or ingested,causing severenausea,
fainting or poisoning.
• DONOTusecompressedairfor breathing.
• AlwaysuseNIOSHrespiratorapprovedfor yourapplication
whenspraying.
• Readall instructionswith respiratorsoyouarecertainitwill
providenecessaryprotectionagainstinhalingharmfulvapors.
WARNING
Operatingair compressor and tubing are HOT
and cancause burns.
• DO NOTtouch compressor or tubing.
• Allow compressor to cool before servicing.
WARNING
('_ Compressor can start any time when plugged in.
• STAYCLEAR
• Disconnectfrom power source and drain pressurefrom tank
when not in use or beforeservicing.
WARNING
_ Compressed air stream from hose or tank drain
can cause soft tissue damage to exposed skin
>_ iand can propel objects leading to severe injury
.and /or property damage.
• DO NOTdirect air streamat self or others.
• DO NOTattempt to repairair hose(s).
• Always wear ANSIZ87.1 approved safetyglasses with side
shields.
NOT/
Serious damage may result if the break-in instructions are
not closely followed.
• This procedure is requiredbeforethe air compressor is put into
service andwhen the CheckValve or a compbte compressor
pump has beenrepbced.
iNOTICE
Serious damage may result if operating the unit with
insufficient oil. Check oil level daily or with each use.
, amageto equipment resulting from failure to follow thisinstruction will void warranty.
NOT/
Air tools are critical parts of a high-pressure system.
• Disconnectthe tool from the air supply before changingtools or
accessories,when servicing andwhen not in use.
• Do not wear loosefitting clothing and jewelry that may become
caught in moving parts.
• Do not depress trigger when connecting the air supply.
• Always use accessoryfittings designedfor usewith air tools.
• Makesure all air connectionsare secureand checkair hoses,air
tools, and accessoriesfor weakor worn condition before each
use.
• Beforeeachuse, drain water out of air compressor tank and
condensationfrom air lines.
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ASSe[[IbJy 3. Slide a M8 flat washer (A) over a M8-1.25 x 30 bolt (B).
Air CompressorAssembly
UnpackAir Compressor
1. Removeaccessoriesand packing from carton.
2. Opencarton completely by cutting eachcorner from
top to bottom.
3. Leavecompressor on carton to install wheel kit.
Items in the cartoninclude:
•Air Compressor
•Air Filter
•Wheel Kit
•Bottle of Compressor Pump Oil
•PumpOil BreatherCap
•Operator's Manual
•ToolAccessory Kit
If any of the above parts are missing or damaged,call the
helpline at [phone].
Also recommended for use:
*Safetyglasses (ANSiZ87.1 approvedsafety glasses
with side shields)
*Air hose- 25 ft (7.6M), 3/8 inch diameter
*Quick connector fitting - Usetype I/M quick connect
fittings that attachto 1/4 inch NPTthread
*Hearingprotection (ANSi $3.19-1974)in noisy
environments
*Respirator(NlOSH-approved)in dusty environments
*Oil funnel
Yourcompressor is readyfor use when:
Wheelkit isinstalled
Air filter isinstalled
Pumpoil breathercap is installed
Properlyservicedwith supplied pump oil
Connectedto a suitable power source
CompletedBreak-in Procedure
Install Wheel Kit
You will needthe following tools to install these
components:
•14 mm and 17 mm wrench
• Socketwrench with 14 mm and 17 mm sockets
Install the FootPadsas Follows:
1. Ensurecompressor is resting on a flat, levelsurface.
2. Carefullylay compressor on its side.
.
5.
6.
7.
8.
Slide bolt (8) through center of cup shapedend in
rubber foot pad (C).
insertthreaded end of bolt through hole infoot bracket
on baseof air tank.
Placea M8 fiat washer (A) on threadedend of bolt
insidefoot bracket.
Using a 14mm wrench and socket wrench, placeM8
hex nut (D) on threaded end of bolt and tighten.
Repeatsteps 3 through 7 to installthe second rubber
foot pad.
Install the Wheel Kit as Follows:
1. Slide M10-1.5x75 bolt (E)through center of wheel (F).
2. Slide a MIO fiat washer (G) over bolt.
3. Placethreadedendof bolt through wheel bracket on
baseof air tank.
NOTE:Besure to install wheelwith raised hub inboard.
4. PlaceaMIO fiat washer (G) and MIO lock washer (H)
on threaded end of bolt insidewheel bracket.
5. Using a 17mm wrench and socket wrench, placeMIO
hex nut (J) on threadedend of bolt and tighten.
IMPORTANT:DONOTovertighten the nut. Thewheel must
be able to rotate freely.
6. Repeatsteps 1 through 5 to install the second wheel.
7. Return compressor to normal operating position
(resting on wheels and rubber foot pads).
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Install Air Filter
1. Removeshipping cap(A) and install air filter stem (B).
Tighten by hand.
2. Placecompressor filter housing (C), filter media (D),
and air filter cover (E) on stem (F). Securewith washer
(G) and wing nut (H).
Add Oil and Install Pump Oil Breather Cap
1. Ensurecompressor is resting on a fiat, levelsurface.
2. Open DrainValve(J) (rotate fully counterclockwise) to
releaseresidualair pressure build-up in air tank.
WARNING
Residualcompressed air in pump can propel oil
>,_ and causesoft tissue damageto exposed skin or
eyesleading to severeinjury
• AlwayswearANSiZ87.1approvedsafetyglasseswithside
shields.
.
4. Removeand discard shipping plug.
Using oil funnel, slowly add provided oil into oil fill (!().
Visually inspectoil levelfrequently at sight glass (L) to
avoid overfilling air compressor pump.
MAXIMUM Oil Level
iNOTICE
Serious damagemay result if operatingthe unit with
insufficient oil. Checkoil leveldaily or with eachuse.
= amagetoequipmentresultingfrom failuretofollowthisinstructionwillvoidwarranty.
5. install pump oil breathercap (IVl)into the oil fill.
6. Wipe up anyspilled oil.
7. Close DrainValve(rotate fully clockwise).
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Air ToolAssernbly
Theair tools need some assembly and lubrication beforefirst
use. Usethe following instructions to attach air fittings
(coupling plugs) and lubricate the air motors.
Items in the tool kit cartoninclude:
•1/2" Air impact Wrench
•3/8" Air RatchetWrench
•3/8" to 1/2" Adapter
•1/2" Square DriveSockets (6)
•1/4" x 25' CoilAir Hose
•DualHeadTire Chuck
•BlowGun with Grip
•BlowGun Adapter
•Tire Gauge
•ThreadSealingTape
•TaperNozzle
•Male Nipple
•1/4" MaleConnectors (4)
•1/4" FemaleConnectors (2)
•1/4" FemaleQuick ConnectCouplers (2)
•RubberNozzle
•SafetyNozzle
•Alien Wrench
•inflation Needles(2)
If any of the above parts are missing or damaged,call the
helpline at [phone].
Also required for use:
•Air ToolOil
Purchasethis special oil at your local hardwareor handyman
store. Useonly labeledair tool oil with the lubricated tools in
this kit.
Yourtoolkit is readyfor usewhen:
Air fittings are attached
Properlyservicedwith air tool oil
Air Supply
Tools included are sizedto run efficiently with this air
compressor basedon intermittent consumer use.
Air Hose
Usea 10 ft. (3 m) or 25 ft. (7.5 m) (supplied) air hose,
minimum 1/4" (6.35 mm) inside diameter (i.D.) equipped
with 1/4" NPTthreads. Hoseslonger than 25 ft. (7.5 m)
should havean I.D. of 3/8" (9.5 mm) for proper performance
and more convenience. Usefittings or air hoses having
smaller I.D.'s createsa severepressure drop and reduces
tool power.
NOTICE Keephoses away from heat, oil and sharp edges.
Replaceany hosethat is damaged,weak or worn. Never
carry a tool by the hose or pull the hoseto move the tool or
the air compressor.
Attach Air Fittings
This kit is supplied with air hoseconnector fittings. Attach a
coupling plug (malefitting) to the tool, asfollows:
1. Removeshipping capfrom air inlet of air tool and
discard cap.
2. Wrap malethreads of connector with two turns of
supplied thread seal(teflon) tape, applied
counterclockwise.
3. Threadplug into air tool's air inlet until snug.
4. Using adjustable wrenches, tighten plug another 1/2 to
1 full turn.
Repeatsteps 1-4 abovefor the other airtools.
Confirm that the air tool connector fits the quick-connect
coupling (female fitting) atthe end of your air hose. If you
are unable to makethe connection, changethe air hose
coupling asfollows:
1. Using adjustable wrenches, detach the quick connect
coupling from the air hose.
2. Carefully removeall traces of sealingtape or joint
compound from threads on air hosefitting.
3. Wrap malethreads of air hosefitting with two turns of
supplied thread sealtape, applied counterclockwise.
4. Threadsupplied quick-connect fitting onto air hose,
being careful to not cross thread the connection. Finger
tighten until snug
5. Using adjustable wrenches, tighten plug another 1/2 to
1 full turn.
Your air tools are readyfor initial air motor lubrication.
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Air Motor Lubrication
iMPORTANT- These air toolsrequirelubricationBEFORE
initial use and BEFOREand AFTEReach additionalusefor
the life of thetool.
Toproperlylubricatethe air tool:
1. Disconnect air tool from air hoseand hold tool upside
down.
2. Pull air tool's trigger and pour one teaspoonof air tool
oil in tool's air inlet fitting.
3. Push or rotate reversecontrol backand forth from stop
to stop to help circulate oil in motor.
4. Connectair tool to air supply and cover its air exhaust
port with a towel. Runthe tool in both forward and
reversedirections for 20 seconds.
5. Excessoil will discharge from exhaustport when air
pressure is applied.Always direct exhaust port away
from people or objects.
Theair tool is now lubricated and readyfor use.
Other Recommendations
Theseair tools require lubrication during operation. This will
extend the life of thetool. As shown below, air (A) is
supplied by the compressor, passesthrough a water filter
(B), a pressure regulator (C), an automatic oiler (D), and
through a quick connect air coupling (E). Oneend of the air
hose (G) is fitted with a connection plug (F) and a quick
connect coupler (E). Eachair tool will havea connection
plug (F) to receivethe air (R).
Non-Lubricatedtools, such as the air blow gun tool or the
tire inflation tool, uses a similar in-line air supply that does
not havethe oiler device (D). NEVERuse an oiler in the air
supply for spray painting operations.
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