Briggs & Stratton Elite 09801-9 User manual

09801-9
(10000W)
Operator’s Manual
Manuel d’utilisation
Manual del Operario
Questions? Help is just a moment away!
Vous avez des questions?Vous n'avez pas besoin d'aller
loin pour trouver de l'aide!
Preguntas? La ayuda es justa un momento lejos!
Call: Generator Helpline
Appelez: Ligne d'assistance de Générateur
Llame: Línea Directa del Generador
1-800-743-4115 M-F 8-5 CT
web: www.briggsandstratton.com
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON,WISCONSIN, U.S.A. Manual No. 197386GS
Revision D (06/26/2006)
Before using this product, read this
manual and follow all Safety Rules and
Operating Instructions.
WARNING
Antes de utilizar el producto, lea este
manual y siga todas las Reglas de
Seguridad e Instrucciones de Uso.
ADVERTENCIA
Avant d’utiliser ce produit, veuillez lire
le manuel et suivre toutes les directives
relatives à la sécurité et à l’utilisation.
AVERTISSEMENT

SAFETY RULES
2
TABLE OF CONTENTS
Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Know Your Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
EQUIPMENT
DESCRIPTION
Read this manual carefully and become familiar
with your generator. Know its applications, its
limitations and any hazards involved.
This generator is an engine–driven, revolving field,
alternating current (AC) generator. It was designed to
supply electrical power for operating compatible electrical
lighting, appliances, tools and motor loads.The generator’s
revolving field is driven at about 3,600 rpm by a twin-
cylinder engine.
CAUTION! DO NOT exceed the generator’s
wattage/amperage capacity. See “Don’t Overload
Generator”.
Every effort has been made to ensure that information in
this manual is accurate and current. However, we reserve
the right to change, alter or otherwise improve the product
and this document at any time without prior notice.
The Emission Control System for this generator is
warranted for standards set by the Environmental
Protection Agency and the California Air Resources Board.
For warranty information refer to the engine operator’s
manual.
SAFETY RULES
This is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
The safety alert symbol ( ) is used with a signal word
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, will result in death or
serious injury. WARNING indicates a hazard which, if not
avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might
result in minor or moderate injury. CAUTION, when used
without the alert symbol, indicates a situation that could
result in equipment damage. Follow safety messages to
avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
WARNING
Copyright © 2006 Briggs & Stratton Power Products
Group, LLC. All rights reserved. No part of this material
may be reproduced or transmitted in any form by any
means without the express written permission of Briggs &
Stratton Power Products Group, LLC.
SAVE THESE INSTRUCTIONS
Fire
Explosion
Toxic Fumes
Kickback
Electrical Shock
Explosive Pressure Chemical Burn
Hot Surface
Operator’s Manual
Flying Objects

SAFETY RULES
33
• DO NOT allow any open flame, spark, heat, or lit cigarette
during and for several minutes after charging a battery.
• Wear protective goggles, rubber apron, and rubber gloves.
Storage batteries give off explosive hydrogen gas
during recharging.
Hydrogen gas stays near battery for a long time
after battery has been charged.
Slightest spark will ignite hydrogen and cause
explosion.
You can be blinded or severely injured.
Battery electrolyte fluid contains acid and is
extremely caustic.
Contact with battery fluid will cause severe
chemical burns.
DANGER
• Operate generator ONLY outdoors.
• Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
• DO NOT operate generator inside any building or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV).
Running generator gives off carbon monoxide,
an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea,
fainting or death.
WARNING
• This generator does not meet U. S. Coast Guard Regulation
33CFR-183 and should not be used on marine applications.
• Failure to use the appropriate U. S. Coast Guard approved
generator could result in death or serious injury and/or
property damage.
WARNING
WHEN ADDING OR DRAINING FUEL
• Turn generator OFF and let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in
tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank.Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
• Ensure spark plug, muffler, fuel cap and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
• Do not tip engine or equipment at angle which causes fuel to
spill.
• This generator is not for use in mobile equipment or marine
applications.
WHEN TRANSPORTING OR REPAIRING
EQUIPMENT
• Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFF.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL
IN TANK
• Store away from furnaces, stoves, water heaters, clothes
dryers or other appliances that have pilot light or other
ignition source because they can ignite fuel vapors.
Fuel and its vapors are extremely flammable and
explosive.
Fire or explosion can cause severe burns or
death.
WARNING
Using a generator indoors WILL KILL YOU
IN MINUTES.
Exhaust contains carbon monoxide, a
poison gas you cannot see or smell.
NEVER use in the home
or in partly enclosed
areas such as garages.
ONLY use outdoors and
far from open windows,
doors, and vents.

SAFETY RULES
4
• When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in
and turned on.
Rapid retraction of starter cord (kickback) will
pull hand and arm toward engine faster than
you can let go.
Broken bones, fractures, bruises or sprains could
result.
WARNING
• DO NOT touch hot surfaces and avoid hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 ft. (152 cm) clearance on all sides of generator
including overhead.
• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark arrester, maintained in
effective working order, complying to USDA Forest service
standard 5100-1C or later revision. In the State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
Running engines produce heat.Temperature of
muffler and nearby areas can reach or exceed
150°F (65°C).
Severe burns can occur on contact.
Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
WARNING
• When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
• Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain or wet weather.
• DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or
service generator.
Generator produces powerful voltage.
Failure to isolate generator from power utility
can result in death or injury to electric utility
workers due to backfeed of electrical energy.
WARNING

SAFETY RULES
5
• DO NOT tamper with governed speed. Generator supplies
correct rated frequency and voltage when running at governed
speed.
• DO NOT modify generator in any way.
Excessively high operating speeds increase risk of injury
and damage to generator.
Excessively low speeds impose a heavy load.
CAUTION
• See “Don’t Overload Generator”.
• Start generator and let engine stabilize before connecting
electrical loads.
• Connect electrical loads in OFF position, then turn ON for
operation.
• Turn electrical loads OFF and disconnect from generator
before stopping generator.
Exceeding generators wattage/amperage capacity can
damage generator and/or electrical devices connected
to it.
CAUTION
• Use generator only for intended uses.
• If you have questions about intended use, ask dealer or call
1-800-743-4115.
• Operate generator only on level surfaces.
• DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
• DO NOT insert any objects through cooling slots.
• If connected devices overheat, turn them off and disconnect
them from generator.
• Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
Improper treatment of generator can damage it and
shorten its life.
CAUTION
WHEN ADJUSTING OR MAKING REPAIRS TOYOUR
GENERATOR
• Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
Unintentional sparking can result in fire or
electric shock.
WARNING

KNOWYOUR GENERATOR
6
KNOWYOUR GENERATOR
Read this Operator’s Manual and safety rules before operating your generator.
Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and
adjustments. Save this manual for future reference.
12 Volt DC Receptacle — Use this receptacle with battery
charge cables to charge a 12 Volt battery.
120Volt AC, 20 Amp Duplex Receptacles — May be used to
supply electrical power for the operation of 120Volt AC, 20 Amp,
single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
120Volt AC, 20 Amp Locking Receptacle — May be used to
supply electrical power for the operation of 120Volt AC, 20 Amp,
single phase, 60 Hz electrical lighting, appliance, tool and motor loads.
120 Volt AC, 30 Amp Locking Receptacle — May be used to
supply electrical power for the operation of 120 Volt AC, 30 Amp,
single phase, 60 Hz electrical lighting, appliance, tool and motor
loads.
120/240 Volt AC, 30 Amp Locking Receptacle — May be
used to supply electrical power for the operation of 120 and/or
240 Volt AC, 30 Amp, single phase, 60 Hz electrical lighting,
appliance, tool and motor loads.
240 Volt AC, 50 Amp Receptacle — May be used to supply
electrical power for the operation of 240 Volt AC, 50 Amp, single
phase, 60 Hz electrical loads.
Air Cleaner — Protects engine by filtering dust and debris out
of intake air.
Choke Lever — Used when starting a cold engine.
Circuit Breakers (AC) — Each receptacle is provided with a
"push to reset" circuit breaker to protect the generator against
electrical overload.
Data Tag – Provides model, revision and serial number of
generator. Please have these readily available if calling for
assistance.
Fuel Tank — Capacity of eight (8) U.S. gallons.
Electric Start Switch — Press to start the engine.
Grounding Fastener — If required, please consult a qualified
electrician, electrical inspector, or local agency having jurisdiction.
Idle Control Switch — The idle control runs the engine at
normal (high) speeds when there is a load present and runs the
engine at idle (low) speeds when a load is not present.
Oil Fill Cap — Add oil to engine here.
Recoil Starter — Used to start the engine manually.
Ignition Switch — Must be in “On” (–) position to start engine.
Set to “Off” (o) to stop a running engine.
Spark Arrester Muffler — Exhaust muffler lowers engine noise
and is equipped with a spark arrester screen.
120 Volt AC, 20 Amp
Duplex Receptacles
Idle Control Switch
Recoil Starter
Ignition Switch
Choke Lever
120 Volt AC, 30 Amp
Locking Receptacle 240 Volt AC, 50 Amp
Receptacle
Circuit Breakers (AC)
120/240 Volt AC, 30 Amp
Locking Receptacle
12 Volt DC
Receptacle
Spark Arrester Muffler
Electric Start Button
Grounding
Fastener
Air Cleaner
Fuel Tank
Oil Fill Cap
120 Volt AC, 20 Amp
Locking Receptacle
Data Tag

ASSEMBLY
7
ASSEMBLY
Your generator requires some assembly and is ready for
use after it has been properly serviced with the
recommended oil and fuel.
If you have any problems with the assembly of your
generator, please call the generator helpline at
1-800-743-4115. If calling for assistance, please have the
model, revision, and serial number from the data tag available.
See “KnowYour Generator” for data tag location.
Unpacking the Generator
1. Set palleted carton on a rigid flat surface.
2. Carefully cut bands around shipping carton.
3. Lift carton off generator.
4. Remove all packing material, carton fillers, etc.
5. Remove generator from shipping pallet.
Install Wheel Kit
The wheel kit is designed to greatly improve the portability
of your generator.
NOTE: Wheel kit is not intended for over-the-road use.
You will need the following tools to install these components:
• 7/16" and 13mm wrench
• Socket wrench with a 7/16" and 13mm socket
• Pliers
• Safety glasses
Refer to Figure 1 and install the wheel kit as follows:
1. Tip generator so that engine end is up.
2. Slide axle through both mounting brackets.
3. Slide a wheel spacer on each side of axle.
4. Place a wheel on each side with air valve facing out.
Support Leg
Flat Washer
Axle
20mm Cap Screw
Hex Nut
Wheel E-Ring
Figure 1 — Install Wheel Kit
20mm
Cap
Screw
Flat
Washer
Vibration
Mount Lock Washer
Wheel Spacers

ASSEMBLY
8
5. Place a washer on axle and then place an e-ring in axle
groove.
6. Install e-ring with pliers, squeezing from top of e-ring
to bottom of axle.
7. Repeat step 3 through 6 to secure second wheel.
8. Tip generator so that engine side is down.
9. Attach vibration mount to support leg with a 1/4-20 x
1” capscrew and 1/4-20 lock nut.
10. Attach support leg assembly to cradle with M8 x
20 mm capscrews, flat washers and M8 lock washers.
11. Return generator to normal operating position (resting
on wheels and support leg).
12. Check that all fasteners are tight and the tires are inflated
to the value marked on the tire or within 15 and 40 psi.
Check Battery / Attach Negative
Battery Wire
The sealed battery on the generator is fully charged and
pre–installed except for the negative (black) battery cable.
You will need the following tools to install the negative
battery cable:
• Socket wrench with a 8 mm socket
• Diagonal cutters
To install:
1. Cut off tie wrap securing loose end of negative (black)
cable.
2. Using a 8 mm socket wrench, remove screw, lock
washer and flat washer on negative battery terminal.
3. Slide lock washer, flat washer and negative battery
cable over screw (Figure 2).
4. Reattach screw to negative battery terminal and
tighten.
5. Verify that connections to battery and generator are
tight and secure.
Figure 2 — Negative Battery Connection
Negative
Battery Cable
Flat Washer
Lock Washer
Screw
• Always wear eye protection when installing/removing e-rings.
E-rings can cause eye injury.
E-rings can spring back and become airborne
when installing or removing.
CAUTION

ASSEMBLY
9
BEFORE STARTING THE
ENGINE
Add Engine Oil
• Place generator on a level surface.
• Refer to engine operator’s manual and follow oil
recommendations and instructions.
NOTE: Check oil often during engine break–in. Refer to
engine operator’s manual for recommendations.
NOTE: The alternator assembly rotates on a prelubricated
and sealed ball bearing that requires no additional
lubrication for the life of the bearing.
Add Fuel
NOTE: This gasoline engine is certified to operate on
gasoline. Exhaust Emission Control System: EM (Engine
Modifications).
1. Use clean, fresh, regular UNLEADED fuel with a
minimum of 87 octane. DO NOT use fuel which
contains Methanol. DO NOT mix oil with fuel.
2. Clean area around fuel fill cap, remove cap.
3. Slowly add regular unleaded fuel to fuel tank. Be careful
not to overfill.Allow about 1.5" of tank space for fuel
expansion (Figure 3).
4. Install fuel cap and let any spilled fuel evaporate before
starting engine.
CAUTION
• Refer to engine operator’s manual for oil fill information.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
Any attempt to crank or start the engine before it has
been properly filled with the recommended oil will result
in equipment failure.
WHEN ADDING FUEL
• Turn generator OFF and let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to relieve pressure in tank.
• Fill fuel tank outdoors.
• DO NOT overfill tank.Allow space for fuel expansion.
• Wait for spilled fuel to evaporate before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and
other ignition sources.
• DO NOT light a cigarette or smoke.
Fuel and its vapors are extremely flammable and
explosive.
Fire or explosion can cause severe burns or
death.
WARNING
Fuel
Tank
1.5” Air Space
Figure 3 - Fuel Expansion

OPERATION
10
USING THE GENERATOR
System Ground
The generator has a system ground that connects the
generator frame components to the ground terminals on
the AC output receptacles.The system ground is connected
to the AC neutral wire (see “Equipment Description”,
earlier in this manual).
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes, or
ordinances that apply to the intended use of the generator.
Please consult a qualified electrician, electrical inspector, or
the local agency having jurisdiction.
• In some areas, generators are required to be registered
with local utility companies.
• If the generator is used at a construction site, there may
be additional regulations which must be observed.
Connecting to a Building’s Electrical
System
Connections for standby power to a building’s electrical
system must be made by a qualified electrician.The
connection must isolate the generator power from utility
power, and must comply with all applicable laws and
electrical codes.
Generator Location
Generator Clearance
Place generator in a well ventilated area, which will allow
for removal of deadly exhaust gas. DO NOT place
generator where exhaust gas could accumulate and enter
inside or be drawn into a potentially occupied building.
Ensure exhaust gas is kept away from any windows, doors,
ventilation intakes or other openings that can allow exhaust
gas to collect in a confined area (Figure 4). Prevailing winds
and air currents should be taken into consideration when
positioning generator.
• When using generator for backup power, notify utility
company. Use approved transfer equipment to isolate
generator from electric utility.
• Use a ground fault circuit interrupter (GFCI) in any damp or
highly conductive area, such as metal decking or steel work.
• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn,
frayed, bare or otherwise damaged.
• DO NOT operate generator in the rain or wet weather.
• DO NOT handle generator or electrical cords while standing
in water, while barefoot, or while hands or feet are wet.
• DO NOT allow unqualified persons or children to operate or
service generator.
Generator produces powerful voltage.
Failure to isolate generator from power utility
can result in death or injury to electric utility
workers due to backfeed of electrical energy.
WARNING
Figure 4 — Generator Clearance
Exhaust Port
Typical Generator Shown
• Keep at least 5 ft. (152 cm) clearance on all sides of generator
including overhead.
Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
WARNING
Using a generator indoors WILL KILL YOU
IN MINUTES.
Exhaust contains carbon monoxide, a
poison gas you cannot see or smell.
NEVER use in the home
or in partly enclosed
areas such as garages.
ONLY use outdoors and
far from open windows,
doors, and vents.

OPERATION
11
OPERATING THE
GENERATOR
Starting the Engine
IMPORTANT: Always unplug the battery float charger
before starting the generator.
Disconnect all electrical loads from the generator. Use the
following start instructions:
1. Make sure unit is on a level surface.
IMPORTANT: Failure to start and operate unit on a level
surface will cause the unit not to start or shut down during
operation.
2. Turn the fuel valve to the “On” position (Figure 5).The
fuel valve handle should be vertical (pointing toward
the ground) for fuel to flow.
3. Make sure Idle Control switch is in “Off” position
(Figure 6).
4. Set Ignition switch to “On” (–) position (Figure 7).
5. Start engine according to instructions given in engine
operator’s manual.
NOTE: If engine starts after 3 pulls but fails to run, or if
unit shuts down during operation, make sure unit is on a
level surface and check for proper oil level in crankcase.
This unit may be equipped with a low oil protection device.
See engine operator’s manual.
Connecting Electrical Loads
• Let engine stabilize and warm up for a few minutes after
starting.
• Plug in and turn on the desired 120 and/or 240 Volt AC,
single phase, 60 Hz electrical loads.
• DO NOT connect 240 Volt loads to the 120 Volt
receptacles.
• DO NOT connect 3–phase loads to the generator.
• DO NOT connect 50 Hz loads to the generator.
•DO NOT OVERLOAD GENERATOR. See “Don’t
Overload Generator”.
Figure 5 — FuelValve
Figure 6 — Idle Control Switch
Fuel Valve is shown
in “On” position
Figure 7 — Ignition Switch
• When starting engine, pull cord slowly until resistance is felt
and then pull rapidly to avoid kickback.
• NEVER start or stop engine with electrical devices plugged in
and turned on.
Rapid retraction of starter cord (kickback) will
pull hand and arm toward engine faster than
you can let go.
Broken bones, fractures, bruises or sprains could
result.
WARNING
• DO NOT touch hot surfaces and avoid hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 ft. (152 cm) clearance on all sides of generator
including overhead.
• Code of Federal Regulation (CFR) Title 36 Parks, Forests, and
Public Property require equipment powered by an internal
combustion engine to have a spark arrester, maintained in
effective working order, complying to USDA Forest service
standard 5100-1C or later revision. In the State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other states may have similar laws.
Running engines produce heat.Temperature of
muffler and nearby areas can reach or exceed
150°F (65°C).
Severe burns can occur on contact.
Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
WARNING

OPERATION
12
Stopping the Engine
1. Turn off and unplug all electrical loads from generator
panel receptacles. NEVER start or stop engine with
electrical devices plugged in and turned on.
2. Put idle control switch in “Off” position.
3. Let engine run at no–load for 30 seconds to stabilize
internal temperatures of engine and generator.
4. Move Ignition switch to “Off” (o) position.
5. Close the fuel shut–off valve.
Operating Automatic Idle Control
This feature is designed to greatly improve fuel economy.
When this switch is turned ON, the engine will only run
at its normal high governed engine speed when electrical loads
are connected.When electrical loads are removed, the engine
will run at a reduced speed.
With the switch off, the engine will run at the normal high
engine speed. Always have the switch off when starting
and stopping the engine.
Charging a Battery
Your generator has the capability of recharging a discharged
12 Volt automotive or utility style storage battery.
• DO NOT use the unit to charge any 6Volt batteries.
• DO NOT use the unit to crank an engine having a
discharged battery.
To recharge 12 Volt batteries, proceed as follows:
1. Check fluid level in all battery cells. If necessary, add
ONLY distilled water to cover separators in battery
cells. DO NOT use tap water.
2. If battery is equipped with vent caps, make sure they
are installed and are tight.
3. If necessary, clean battery terminals.
4. Connect battery charge cable connector plug to panel
receptacle identified by the words “12-VOLTS D.C.”
5. Connect battery charge cable clamp with red handle
to the positive (+) battery terminal (Figure 8).
6. Connect battery charge cable clamp with black handle
to the negative (–) battery terminal (Figure 8).
7. Start engine. Let engine run while battery recharges.
8. When battery has charged, shut down engine
Figure 8 — Battery Connections
• DO NOT allow any open flame, spark, heat, or lit
cigarette during and for several minutes after charging a
battery.
• Wear protective goggles, rubber apron, and rubber gloves.
Storage batteries give off explosive hydrogen gas
during recharging.
Hydrogen gas stays near battery for a long time
after battery has been charged.
Slightest spark will ignite hydrogen and cause
explosion.
You can be blinded or severely injured.
Battery electrolyte fluid contains acid and is
extremely caustic.
Contact with battery fluid will cause severe
chemical burns.
DANGER
• See “Don’t Overload Generator”.
• Start generator and let engine stabilize before connecting
electrical loads.
• Connect electrical loads in OFF position, then turn ON for
operation.
• Turn electrical loads OFF and disconnect from generator
before stopping generator.
Exceeding generator’s wattage/amperage capacity can
damage generator and/or electrical devices connected
to it.
CAUTION

OPERATION
13
NOTE: Use an automotive hydrometer to test battery
state of charge and condition. Follow the hydrometer
manufacturer’s instructions carefully. Generally, a battery is
considered to be at 100% state of charge when specific
gravity of its fluid (as measured by hydrometer) is 1.260 or
higher.
HOW TO USE THE
BATTERY CHARGER
Use battery float charger jack to keep the starting battery
charged and ready for use. Battery charging should be done
in a dry location, such as inside a garage.
1. Plug charger into unit’s “Battery Float Charger” jack,
which is located on starter switch (Figure 9). Plug
battery charger into a 120 Volt AC wall receptacle.
2. Unplug charger from unit and wall outlet when
generator is being started and while it is in operation.
3. Keep this charger plugged in when generator is not in
use to prolong battery life.The charger has a built in
float equalizer and will not overcharge battery, even
when plugged in for an extended period of time.
IMPORTANT: See “Battery Maintenance” on page 18 for
additional information.
COLD WEATHER
OPERATION
Under certain weather conditions (temperatures below
40°F [4°C] combined with high humidity), your generator
may experience icing of the carburetor and/or the
crankcase breather system.To reduce this problem, you
need to perform the following:
1. Make sure generator has clean, fresh fuel.
2. Open fuel valve (turn valve to open position).
3. Use SAE 5W-30 oil (synthetic preferred, see engine
operator’s manual).
4. Check oil level daily or after every eight (8) hours of
operation.
5. Maintain generator following “Maintenance Schedule”
in engine operator’s manual.
6. Shelter unit from elements.
Figure 9 — Battery Charger Jack

OPERATION
14
Creating a Temporary Shelter
1. In an emergency, use the original shipping carton.
2. Cut off top carton flaps and one long side of carton to
expose muffler side of unit. If required, tape up other
sides of carton to fit over generator as shown in
Figure 10.
NOTE: If required, remove wheel kit to fit carton over
generator as shown in Figure 10.
3. Cut appropriate slots to access receptacles of unit.
4. Face exposed end away from wind and elements.
5. Locate generator as described in the section
“Generator Location”. Keep exhaust gas from entering
a confined area through windows, doors, ventilation
intakes or other openings.
6. Start generator as described in the section “Starting
the Engine”, then place carton over generator. Keep at
least 5 ft. (152 cm) clearance on all sides of generator
including overhead with shelter in place.
7. Remove shelter when temperatures are above 40°F
[4°C].
8. Turn engine OFF and let cool two (2) minutes before
refueling. Let any spilled fuel evaporate before starting
engine.
Creating a Permanent Shelter
1. Build a structure that will enclose three sides and the
top of the generator, making sure muffler side of
generator is exposed.
NOTE: Structure should hold enough heat created by the
generator to prevent icing problem.
2. DO NOT enclose generator any more than shown in
Figure 10.
NOTE: If a wheel kit is installed on the generator, enlarge
shelter accordingly.
3. Follow steps 3 through 8 as described previously in
“Creating a Temporary Shelter”.
Figure 10 — Permanent Cold Weather Shelter
Wind
Typical Generator
Shown
• Operate generator ONLY outdoors.
• Keep exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
• DO NOT operate generator inside any building or enclosure
(even if doors or windows are open), including the generator
compartment of a recreational vehicle (RV).
Running generator gives off carbon monoxide,
an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea,
fainting or death.
WARNING
• DO NOT touch hot surfaces and avoid hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 ft. (152 cm) clearance on all sides of generator
including overhead.
• Remove shelter when temperatures are above 40°F [4°C].
Running engines produce heat.Temperature of
muffler and nearby areas can reach or exceed
150°F (65°C).
Severe burns can occur on contact.
Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
WARNING

OPERATION
15
RECEPTACLES
240 Volt AC, 50 Amp Receptacle
Use a NEMA 14–50 plug with this receptacle (Figure 11).
Connect a 4-wire cord set rated for 250 Volt AC loads at
50 Amps to the plug.
Use this receptacle to operate 240Volt AC, 50 Amp, 60 Hz,
single phase loads requiring up to 10,000 watts (10.0 kW)
of power.The outlet is protected by a 45 Amp
push–to–reset circuit breaker.
120/240 Volt AC, 30 Amp, Locking
Receptacle
Use a NEMA L14–30 plug with this receptacle. Connect a
4–wire cord set rated for 250 Volt AC loads at 30 Amps (or
greater) (Figure 12).You can use the same 4–wire cord if
you plan to run a 120Volt load.
This receptacle powers 120/240Volt AC, 60 Hz, single
phase loads requiring up to 3,600 watts of power at
30 Amps for 120 Volts; 7,200 watts of power (7.2 kW) at
30 Amps for 240Volts.The outlet is protected by a 30 Amp
push–to–reset circuit breaker.
120 Volt AC, 30 Amp Locking
Receptacle
Use a NEMA L5–30 plug with this receptacle. Connect a
3–wire cord set rated for 125 Volt AC loads at 30 Amps to
the plug (Figure 13).
Figure 12 — 120/240 Volt AC, 30 Amp Receptacle
4-Wire Cord Set
240V
120V 120V W (Neutral)
X (Hot)
Y (Hot)
NEMA L14-30 Ground (Green)
Figure 11 — 240Volt AC, 50 Amp Receptacle
120 Volts
AC 120 Volts
AC
X (Hot)
Y (Hot)
240 Volts AC
Frame Ground
NEMA 14-50
W (Neutral)
• NEVER attempt to power a device requiring more amperage
than generator or receptacle can supply.
• DO NOT overload the generator. See “Don’t Overload
Generator”.
Receptacles may be marked with rating value greater
than generator output capacity.
CAUTION

OPERATION
16
Use this receptacle to operate 120Volt AC, 60 Hz, single
phase loads requiring up to 3,600 watts (3.6 kW) of power
at 30 Amps.The outlet is protected by a 30 Amp
push–to–reset circuit breaker.
120 Volt, 20 Amp Locking Type
Receptacle
Use a NEMA L5–20 plug with this receptacle. Connect a
3–wire cord set rated for 125 Volt AC loads at 20 Amps to
the plug (Figure 14).
Use this receptacle to operate 120Volt AC, 60 Hz, single
phase loads requiring up to 2,400 watts (2.4 kW) of power
at 20 Amps.The outlet is protected by a 20 Amp
push–to–reset circuit breaker.
120 Volt AC, 20 Amp, Duplex
Receptacle
Each receptacle (Figure 15) is protected against overload by
a 20 Amp push–to–reset circuit breaker.
Use each receptacle to operate 120Volt AC, single–phase,
60 Hz electrical loads requiring up to 2,400 watts (2.4 kW)
at 20 Amps of current. Use cord sets that are rated for
125 Volt AC loads at 20 Amps (or greater).
12 Volt DC, 10 Amp Receptacle
This receptacle allows you to recharge a 12 Volt
automotive or utility style storage battery with the battery
charge cables provided (Figure 16).
This receptacle can not recharge 6 Volt batteries and can
not be used to crank an engine having a discharged battery.
See the section “Charging a Battery” (page 12) before
attempting to recharge a battery.
Figure 15 — 120 Volt AC, 20 Amp, Duplex Receptacle
Figure 16 — 12Volt DC, 10 Amp Receptacle
Figure 13 — 120 Volt AC, 30 Amp, Locking Receptacle
3-Wire Cord Set
Neutral
120V
Hot
Ground (Green)
NEMA L5-30
Figure 14 — 120 Volt AC, 20 Amp, Locking Receptacle
3-Wire Cord Set
Neutral
120V
Hot
Ground (Green)
NEMA L5-20

OPERATION
17
DON’T OVERLOAD
GENERATOR
Capacity
You must make sure your generator can supply enough
rated (running) and surge (starting) watts for the items you
will power at the same time. Follow these simple steps:
1. Select the items you will power at the same time.
2. Total the rated (running) watts of these items.This is
the amount of power your generator must produce to
keep your items running. See Figure 17.
3. Estimate how many surge (starting) watts you will
need. Surge wattage is the short burst of power
needed to start electric motor-driven tools or
appliances such as a circular saw or refrigerator.
Because not all motors start at the same time, total
surge watts can be estimated by adding only the
item(s) with the highest additional surge watts to the
total rated watts from step 2.
Example:
Total Rated (Running) Watts = 3075
Highest Additional Surge Watts = 1800
Total Generator Output Required = 4875
Power Management
To prolong the life of your generator and attached devices,
it is important to take care when adding electrical loads to
your generator.There should be nothing connected to the
generator outlets before starting its engine.The correct
and safe way to manage generator power is to sequentially
add loads as follows:
1. With nothing connected to the generator, start the
engine as described in this manual.
2. Plug in and turn on the first load, preferably the largest
load you have.
3. Permit the generator output to stabilize (engine runs
smoothly and attached device operates properly.
4. Plug in and turn on the next load.
5. Again, permit the generator to stabilize.
6. Repeat steps 4 and 5 for each additional load.
NEVER add more loads than the generator capacity.Take
special care to consider surge loads in generator capacity,
as described above.
*Wattages listed are approximate only. Check tool or
appliance for actual wattage.
Tool or Appliance Rated (Running)
Watts Additional Surge (Starting) Watts
Window Air
Conditioner 1200 1800
Refrigerator 800 1600
Deep Freezer 500 500
Television 500 -
Light (75 Watts) 75 -
3075 Total
Running Watts 1800 Highest Surge Watts
Tool or Appliance
Rated*
(Running)
Watts
Additional
Surge
(Starting)
Watts
Essentials
Light Bulb -75 watt
75
-
Deep Freezer
500
500
Sump Pump
800
1200
Refrigerator/Freezer -18 Cu. Ft.
800
1600
Water Well Pump -1/3 HP
1000
2000
Heating/Cooling
Window AC -10,000 BTU
1200
1800
Window Fan
300
600
Furnace Fan Blower -1/2 HP
800
1300
Kitchen
Microwave Oven -1000 Watt
1000
-
Coffee Maker
1500
-
Electric Stove -Single Element
1500
-
Hot Plate
2500
-
Family Room
DVD/CD Player
100
-
VCR
100
-
Stereo Receiver
450
-
Color Television -27”
500
-
Personal Computer w/17” monitor
800
-
Other
Security System
180
-
AM/FM Clock Radio
300
-
Garage Door Opener -1/2 HP
480
520
Electric Water Heater -40 Gallon
4000
-
DIY/Job Site
Quartz Halogen Work Light
1000
-
Airless Sprayer -1/3 HP
600
1200
Reciprocating Saw
960
960
Electric Drill -1/2 HP
1000
1000
Circular Saw -7 1/4”
1500
1500
Miter Saw -10”
1800
1800
Table Planer -6”
1800
1800
Table Saw/Radial Arm Saw -10”
2000
2000
Air Compressor -1-1/2 HP
2500
2500
Figure 17 - Wattage Reference Chart

SPECIFICATIONS & MAINTENANCE
18
SPECIFICATIONS
Starting Wattage . . . . . . . . . . . . . . . . . . . . 12,500 Watts
Wattage . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,000 Watts
AC Load Current
At 120 Volts . . . . . . . . . . . . . . . . . . . . . . . 83.3 Amps
At 240 Volts . . . . . . . . . . . . . . . . . . . . . . . 41.6 Amps
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-phase
Rated Frequency . . . . . . . . . . . . . . . . . . . . . . . 60 Hertz
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . 8 U.S. gallons
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 288 lbs.
GENERAL MAINTENANCE
RECOMMENDATIONS
The Owner/Operator is responsible for making sure that
all periodic maintenance tasks are completed on a timely
basis; that all discrepancies are corrected; and that the unit
is kept clean and properly stored. NEVER operate a
damaged or defective generator.
NOTE: Should you have questions about replacing
components on your Briggs & Stratton Power Products
generator, please call 1-800-743-4115 for assistance.
Engine Maintenance
See engine operator’s manual for instructions.
KEEP OUT OF REACH OF CHILDREN. DON'T
POLLUTE. CONSERVE RESOURCES. RETURN
USED OIL TO COLLECTION CENTERS.
Generator Maintenance
Generator maintenance consists of keeping the unit clean
and dry. Operate and store the unit in a clean dry
environment where it will not be exposed to excessive
dust, dirt, moisture or any corrosive vapors. Cooling air
slots in the generator must not become clogged with snow,
leaves or any other foreign material.
NOTE: DO NOT use a garden hose to clean generator.
Water can enter engine fuel system and cause problems. In
addition, if water enters generator through cooling air slots,
some of the water will be retained in voids and cracks of
the rotor and stator winding insulation.Water and dirt
buildup on the generator internal windings will eventually
decrease the insulation resistance of these windings.
Battery Maintenance
Other than float charging, described elsewhere, no
maintenance is required for the battery. Keep the battery
and terminals clean and dry.
IMPORTANT: Battery charging should be performed in a
dry location, such as inside a garage.
Generator Cleaning
• Use a damp cloth to wipe exterior surfaces clean.
• Use a soft bristle brush to loosen caked on dirt or oil.
• Use a vacuum cleaner to pick up loose dirt.
• Inspect cooling air slots and opening on generator.These
openings must be kept clean and unobstructed.
• Used motor oil has been shown to cause skin cancer in
certain laboratory animals.
• Thoroughly wash exposed areas with soap and water.
Avoid prolonged or repeated skin contact with used
motor oil.
CAUTION
WHEN ADJUSTING OR MAKING REPAIRS TOYOUR
GENERATOR
• Disconnect the spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
Unintentional sparking can result in fire or
electric shock.
WARNING
• DO NOT expose generator to excessive moisture, dust, dirt,
or corrosive vapors.
• DO NOT insert any objects through cooling slots.
Improper treatment of generator can damage it and
shorten its life.
CAUTION

STORAGE
19
STORAGE
The generator should be started at least once every seven
days and allowed to run at least 30 minutes. If this cannot
be done and you must store the unit for more than
30 days, use the following guidelines to prepare it for
storage.
Generator Storage
• Clean the generator as outlined in “Generator Cleaning”.
• Check that cooling air slots and openings on generator
are open and unobstructed.
Engine Storage
See engine operator’s manual for instructions.
Other Storage Tips
• To prevent gum from forming in fuel system or on
essential carburetor parts, add fuel stabilizer into fuel
tank and fill with fresh fuel. Run the unit for several
minutes to circulate the additive through the carburetor.
The unit and fuel can then be stored for up to
24 months. Fuel stabilizer can be purchased locally.
• DO NOT store fuel from one season to another unless
it has been treated as described above.
• Replace fuel container if it starts to rust. Rust and/or dirt
in fuel can cause problems if it's used with this unit.
• Store unit in a clean and dry area.
• DO NOT place a storage cover over a hot generator.
• Let equipment cool for a sufficient time before placing the
cover on the equipment.
Storage covers can be flammable.
WARNING

TROUBLESHOOTING
20
TROUBLESHOOTING
Problem Cause Correction
No AC output is available, but
generator is running.
1. One of the circuit breakers is
open.
2. Fault in generator.
3. Poor connection or defective cord
set.
4. Connected device is bad.
1. Reset circuit breaker.
2. Contact Authorized service facility.
3. Check and repair.
4. Connect another device that is in
good condition.
Generator runs good at no-load
but "bogs" down" when loads are
connected.
1. Short circuit in a connected load.
2. Generator is overloaded.
3. Shorted generator circuit.
1. Disconnect shorted electrical load.
2. See "Don't Overload Generator".
3. Contact Authorized service facility.
Generator will not start; or starts
and runs rough.
1. Fuel Valve is in the "Off" position.
2. Failed battery.
1. Turn fuel valve to the "On"
position.
2. Replace battery.
Generator shuts down during
operation.
Out of fuel. Fill fuel tank.
Generator lacks power. Load is too high. See "Don't Overload Generator".