Briggs & Stratton PowerBoss 30221 Setup guide

Model 030221 Manual No. 196232A Revision 0 (01/27/2005)
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON,WISCONSIN, U.S.A.
PowerBOSS™ is a trademark of Briggs & Stratton Power Products.
PowerBOSS™ es una marca registrada de Briggs & Stratton Power Products.
Illustrated Parts List
Questions? Help is just a moment away!
Preguntas? La ayuda es justa un momento lejos!
Call: Generator Helpline / Llamada: Generador Helpline
1-800-743-4115 M-F 8-5 CT

5500W Portable Generator
2
EXPLODED VIEW - MAIN UNIT

5500W Portable Generator
3
EXPLODED VIEW - PARTS LIST
Item Part # Description
1 B195451GS CRADLE
2 194150GS KIT,Vibration Mount 45°
4 190220GS HOUSING, Engine Adapter
5 NSP ASSY,Alternator (see page 4)
6 194151GS KIT, Hardware Mounting Adapter
8 96796GS WASHER, M8 Flat
10 190274BGS SBHCS, 3/8-16 x 1.0 Lg.
11 187365FGS HHCS, 5/16-24 x 7-7/16
14 695400 TAB, Locking
15 695398 GASKET, Exhaust
16 695312 SCREW
17 697252 MUFFLER
18 695399 SCREW, Shoulder
19 392390 SPARK ARRESTER, with Screw
20 B4986GS DECAL, Ground, Green
21 194153GS KIT,Vibration Mount
22 86494GS SCREW,Wing, M6 - 1.0 x 16
23 86292GS SCREW, 10-16 x 3/4, Self Drill
25 191190GS CAP
26 74908GS SCREW, M5-0.8 x 10,Taptite
31 191436GS DECAL, Hot Muffler
32 * NUT
33 * WASHER, M8 Lock
34 195422GS COVER, Bearing Carrier
35 194265GS KIT, Fuel Hose w/Clamps
39 B196126GS BRACKET, Switch, Black
40 194398GS KIT, Fuel Tank Hardware
41 192980GS KIT,Valve,Tank
43 691656 SOLENOID
44 194217GS ASSY,Tank, Fuel (Includes items 41,
50, 51 & 52)
45 90878GS CAP, Fuel
47 77395GS NUT, M6, Flange Lock
48 195373GS WIRE, Ground
49 * WASHER, Shakeproof, Ext M6
50 188333GS DECAL, Gas Fill
Item Part # Description
51 194799GS DECAL, Danger
52 189235GS DECAL, Start Instructions
54 194448GS KIT, Insulation w/Clip
55 191435GS DECAL, Fuel Shut-off
57 * HHCS, M6 - 1.0 x 12
58 196356GS ASSY, Control Panel (see page 5)
59 * NUT, Palnut, 3/16"
60 194389GS SHIELD, Heat
61 * HHCS, M6 - 1.0 x 16
62 * WASHER, Shakeproof, Int. 1/4 M6
63 * WASHER, Flat 1/4 - M6
64 * WASHER, Lock 1/4
65 * NUT, M6 - 1.0
68 192985GS TRAY, Battery
69 B4489GS BATTERY
70 87799GS SWITCH, Rocker On - Off
71 196626GS ASSY, Jack Coaxial, DC
72 * NUT, 1/4 - 20
73 192351GS LUG, 1/4, 22/18
74 193347GS KIT, Battery Hardware
75 196627AGS ASSY,Wire, 18AWG, Red, #13
76 185939KGS ASSY,Wire, Black
77 196627BGS ASSY,Wire, 18AWG, Red, #13B
78 189302HGS ASSY,Wire, Red #13
81 189302JGS ASSY,Wire, Red #16
900 § ENGINE
Parts Not Illustrated
BB3061GS BOTTLE, Oil
196232GS MANUAL, Owners
MS5242 MANUAL, Engine
196696GS KIT, Decals, Service
* - Items without part numbers are common fasteners and
are available at your local hardware store.
§ - Contact Engine Manufacturer

5500W Portable Generator
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EXPLODED VIEW AND PARTS LIST - ALTERNATOR
Item Part # Description
1 186059GS ADAPTER, Mounting,Alternator
2 190032GS ROTOR
3 190079AGS STATOR
4 186060GS RBC, with O-Ring (p/n 189197GS)
5 86308HGS HHCS, M6 - 1.0 x 140 SEMS
6 91825GS ASSY, Holder, Rectifier/Brush
7 66849GS TAPTITE, M5 - 0.8 x 16
8 22694GS RECEPTACLE, 6 pin
9 81917GS PIN, Roll, 4mm x 10
10 193428AGS ASSY,Wire, Ground
13 194274GS HARNESS,Wire, Power

5500W Portable Generator
5
EXPLODED VIEW AND PARTS LIST - CONTROL PANEL
Item Part # Description
1 195112GS ASSY, Control Lid Panel
2 196506AGS CONTROL PANEL, Compact
3 192274GS BOX, Rear Cover
4 * NUT, Palnut, Pushnut, 3/16
5 43437GS OUTLET, 120/240V Locking, 30A
6 68759GS OUTLET, 120V, 20A, Duplex
7 * NUT, Palnut, Pushnut, 5/32
8 191479AGS BREAKER, 20A, 2P
9 192241GS SCREW,Tapping, 3.5 x 14
10 22694GS HOUSING, Receptacle
11 82308GS SCREW,Tapping, STC 3 x 18
* - Items without part numbers are common fasteners and
are available at your local hardware store.

5500W Portable Generator
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EXPLODED VIEW AND PARTS LIST - WHEEL KIT
Item Part # Description
1 189715GS ASSY, Handle (Includes Item 3)
2 * HHCS, M8 - 1.25 x 45
3 189718GS GRIP
4 52858GS NUT, Locking Hex M8 - 1.25
5 192006AGS AXLE, 1/2" x 22.20"
6 87280GS WHEEL
7 192050GS E-RING, 1/2"
8 * WASHER, Flat, 1/2"
9 B187101GS SUPPORT,Wheel Kit
10 * HHCS, M8, 1.25 x 25
11 67989GS NUT, M8 Flange Serrated
* - Items without part numbers are common fasteners and
are available at your local hardware store.