Briggs & Stratton PRO6500 Setup guide

PRO6500 Portable Generator
Illustrated Parts List
Model 030381 Manual No. 204728A Revision - (12/19/2007)
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.

Exploded Views and Parts Lists
EXPLODED VIEW - MAIN UNIT
Copyright © 2007 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be
reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power
Products Group, LLC.
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Exploded Views and Parts Lists
Item Part # Description
1 B204631GS CRADLE (Includes Items 20 & 31)
2 194218GS MOUNT, Vibration
3 B92531GS SUPPORT, Engine
4 190220GS HOUSING, Engine Adapter
5 * NUT, Hex, M8 - 1.25
6 NSP ASSY, Alt (see page 5)
7 B190723GS SUPPORT, Eng/Muffler
8 96796GS WASHER, 8.4 x 22.2 x 3
9 194219GS KIT, Vibration Mount
10 190274DGS SBHCS, 3/8-16 x 7/8"
11 187365JGS HHCS, 5/16-24 x 7.75
12 189160GS NUT, 5/16-18 Serrated Flange
13 * HHCS, 5/16-18 x 1-3/4"
14 92532GS BRACKET, Muffler
15 710250 GASKET, Muffler
16 * HHCS, M6- 1.0 x 12
17 B4206GS MUFFLER
18 67989GS NUT, Flange Serrated
19 83083GS SCREEN, Spark Arrest
20 B4986GS DECAL, Ground
21 194153GS KIT, Vibration Mount
22 86494GS SCREW, M6-1.0 x 16 Wing
24 J194390GS SHIELD, Heat
25 191190GS CAP
26 74908GS TAPTITE, M5-0.8 x 10
27 * WASHER, 5/16 - M8, Lock
28 * HHCS, M8-1.25 x 25
29 * HHCS, 5/16-18 x 3/4
31 200310GS DECAL, Warning, Exhaust
33 193157GS HARNESS, Wire, Power
34 195422GS COVER, RBC, Plastic w/Cap
35 791745 KIT, Fuel Line (cut to fit)
36 * WASHER, Ext #10, Shakeproof
37 B2153GS SCREW, 12-14 x 7/8 Self Drill
38 192376GS SCREW, 12-24 x 1/2 Thd Forming
40 * HHS, 5/16 - 18 x 1, Trilobular
Item Part # Description
41 193272GS VALVE, Fuel (Includes Item 99)
42 193588GS SPACER
43 B1797GS CLIP, Tree
44 196035GS ASSY, Fuel Tank, 7-Gal (Includes 41,
50, 51, 52, 53, 55 & 56)
45 189135GS CAP, Fuel
48 195373GS WIRE, Ground
50 188333GS DECAL, Instruction, Fuel Level
51 194984GS DECAL, Warning
52 94480GS DECAL, Start Instructions
53 192724GS GAUGE, Fuel
54 194448GS KIT, Insulation w/ Clip
55 197797GS DECAL, Fuel Shut-off
56 202997GS DECAL, Warning CO
58 202531GS ASSY, Control Panel
60 J194389GS SHIELD, Heat
76 195459GS DECAL, Neutral Ground
77 195940GS DECAL, Ground French
99 189759GS KIT, Fuel Valve Repair
900 § ENGINE
Parts Not Illustrated
204728GS MANUAL, Operator’s
43438GS PLUG, 120/240V, 30A
BB3061BGS OIL BOTTLE
202179GS DECAL, Family EVP
65787GS CABLE, Battery Charge
100523GS PLUG, 125V, 30A
205350GS KIT, Decals
* - Items without part numbers are common fasteners and
are available at your local hardware store.
§ - Contact Engine Manufacturer
PARTS LIST - MAIN UNIT
3

Exploded Views and Parts Lists
CONTROL PANEL EXPLODED VIEW & PARTS LIST
Item Part # Description
1 B192833GS PANEL, Control
2 B192836GS BOX, Control Panel
3 * WASHER, Flat, #10 - M5
4 * LOCKWASHER, M5
5 * PPHMS, M5 - 0.8 x 12
6 * WASHER, M6 - 1/4, Int. Shakeproof
7 82538GS SWITCH, Rocker
8 90418GS OUTLET, 12VDC, Snap
9 202602GS HOUR METER
10 * LOCKWASHER, M3
11 * NUT, M3 - 0.5
12 * PHMS, M3 - 0.5 x 10
13 22694GS HOUSING, Receptacle
14 87962GS BREAKER, Circuit, 10A, 12V
15 84028GS TRANSFORMER, Idle Control
16 64525GS STANDOFF, Hex
17 193362GS PCB, Idle Control
18 * PHTS, #6-32 x 3/8
Item Part # Description
19 193077GS STRIP, Terminal
20 * LOCKWASHER, M4
21 * PPHMS, M5 - 0.8 x 20
22 * NUT, M4 - 0.7
23 * WASHER, Flat, M4
24 192931GS BRACKET, GFCI Breaker
25 * WASHER, Shakeproof, Int. #8
26 192828DGS BREAKER, Circuit, GFCI, 30A
27 68868GS OUTLET, 120V, 30A
28 43437GS OUTLET, 120/240V, 30A
29 68759GS OUTLET, 120V, 20A, Duplex
30 193036GS HARNESS, Wire
31 193095GS JUMPER, Terminal Block
32 202394GS BREAKER, Circuit, 20A with hardware
* - Items without part numbers are common fasteners and
are available at your local hardware store.
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Exploded Views and Parts Lists
Item Part # Description
1 186059GS ADAPTER, Mounting, Alternator
2 192919GS ROTOR
3 192920AGS STATOR
4 193336GS RBC, (with O-Ring, p/n 189197GS)
5 86308HGS HHCS, M6 - 1.0 x 140 SEMS
6 66386GS ASSEMBLY, Holder, Brush
7 66849GS TAPTITE, M5 - 0.8 x 16
8 22694GS RECEPTACLE, 6 pin
9 81917GS PIN, Roll, 4mm x 10
10 193428AGS WIRE-A, Ground
11 65791GS BEARING
13 192403XGS WIRE, Ground
14 189769GS REGULATOR, Voltage, AVR
15 65795GS RECTIFIER
16 66849AGS TAPTITE, M5 - 0.8 x 20
ALTERNATOR EXPLODED VIEW & PARTS LIST
5

Exploded Views and Parts Lists
WHEEL KIT EXPLODED VIEW & PARTS LIST
Item Part # Description
1 203273GS WHEEL
2 * WASHER, 5/8"
3 191267KGS AXLE
4 191265GS E-RING
5 205135GS ASSY, Brake
6 * SCREW, 1/4-20 x 3/8
7 B193200GS ASSY, Handle w/Grip
198669GS GRIP
8 * WASHER, Flat, 5/16 - M8
9 * NUT, M8 - 1.25, Nylok
10 * HHCS, M8 - 1.25 x 45
11 * WASHER, 1.2 x 0.346 x 0.03, Nylon
12 B4135GS PIN, Handle
Items Not Illustrated
205183GS SUBKIT, Hardware
* - Items without part numbers are common fasteners and are
available at your local hardware store.
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