Briggs & Stratton PRO8000 Setup guide

PRO8000 Portable Generator
Illustrated Parts List
Model 030382 Manual No. 204729A Revision A (01/24/2008)
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.

Exploded Views and Parts Lists
EXPLODED VIEW - MAIN UNIT
Copyright © 2008 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may be
reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power
Products Group, LLC.
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Exploded Views and Parts Lists
Item Part # Description
1 B204637GS CRADLE (Includes Items 20 & 31)
2 38353GS MOUNT, Vibration
3 56893GS CRIMPTITE, 10-24 x 1/2
4 190220GS ADAPTER, Engine
5 NSP ASSY., Alternator (see page 5)
6 * NUT, Hex, M8 - 1.25
7 62265GS GROMMET
8 96796GS WASHER, 8.4 x 22.2 x 3
9 194208GS KIT, Alt to Heat Shield Hardware
10 190274BGS SBHCS, 3/8-16 x 1"
11 25254GS HHCS 5/16-24 x 9-7/8
12 189302BGS WIRE, #16, Red
13 * HHCS, M8 - 1.25 x 16
14 * WASHER, Shakeproof, Ext. 5/16
15 * WASHER, Shakeproof, Ext. M6
16 B77304GS SUPPORT, Engine
17 75246GS TAPTITE, 3/8 - 16 x 1-1/4
18 195404GS ASSY, Stepper Motor
19 J93074GS SUPPORT, Heatshield
20 B4986GS DECAL, Ground
21 194155GS KIT, Vibration Mount
22 86494GS SCREW, Wing M6 - 1.0 x 16
24 194950GS ASSY., Heat Shield
25 191190GS CAP
26 74908GS TAPTITE, M5 - 0.8 x 10
27 * HHCS, M8 - 1.25 x 20
28 * WASHER, 5/16 M8 Lock
29 * HHCS, M8-1.25 x 25
30 194543GS KIT, Throttle Linkage Hardware
31 200310GS DECAL, Exhaust Warning
32 * NUT, 1/4 - 20
33 * WASHER, 1/4 Lock
34 195422GS COVER, RBC Plastic w/Cap
35 791745 KIT, Hose, Fuel
37 B2153GS SCREW, Self Driller, 12-14 x 7/8
38 192376GS SCREW, 12 - 24 x 1/2 Thread Forming
39 B4300GS HHS, Trilobular, 1/4 - 20 x 1/2
40 198221GS KIT, Fuel Tank Hardware (Includes Qty
4)
41 193272GS VALVE, Fuel
43 B4769GS CONTACTOR, Starter
44 196035GS ASSY., Tank Fuel (Includes Items 41,
50, 51, 52, 55, 56 & 65)
45 189135GS CAP, Tank Fuel
47 77395GS LOCKNUT, M6
48 195373GS WIRE, Ground
49 95920GS LINKAGE, Stepper Motor to Bell Crank
Item Part # Description
50 188333GS DECAL, Instruction, Fuel
51 194984GS DECAL, Warning
52 94480GS DECAL, Operating Instructions
54 95349GS PLATE, Adjust
55 197797GS DECAL, Fuel Shutoff
56 202997GS DECAL, Warning, CO
57 189759GS KIT, Fuel Valve Repair
58 202526GS ASSY. Control Panel
59 * WASHER, Ext #10, Shakeproof
60 J193512GS SUPPORT, Tray Battery
61 95348GS BRACKET, Bell Crank
62 95921GS LINKAGE, Bell Crank to Throttle
63 96717GS SPRING
65 192724GS GAUGE, Gas
68 J195680GS TRAY, Battery
69 193043GS BATTERY
70 * HHCS, M6 -1.0 x 12
71 * HHCS, 3/8 - 16 x 3/4
72 * WASHER, 3/8, Lock
73 * NUT, 3/8 - 16
74 193347GS KIT, Hardware Battery
75 280623 TUBING, Fuel line
76 185939GGS WIRE, #55 Black
78 189302EGS WIRE, #13 Red
900 § ENGINE
Parts Not Illustrated
204729GS MANUAL, Operator’s
BB3061GS BOTTLE, Oil (Qty 1)
BB3061BGS BOTTLE, Oil (Qty 1)
B4177GS CHARGER, Battery
202179GS DECAL, Family, CA EVP
205487GS KIT, Decal Service
43438GS PLUG, 120/240V, 30A 4P
100523GS PLUG, 125V, 30A 3P
65787GS CABLE, Battery Charge
690661 SCREW, Tapping Hex
392390 ARRESTER, Spark
692099 ASSY., Muffler
691513 BRACKET, Muffler
692056 SCREW
690898 CLAMP, Muffler
692539 SCREW
* - Items without part numbers are common fasteners and
are available at your local hardware store.
§ - Contact Engine Manufacturer
PARTS LIST - MAIN UNIT
3

Exploded Views and Parts Lists
CONTROL PANEL EXPLODED VIEW & PARTS LIST
Item Part # Description
1 B195397GS PANEL, Control
2 B192837GS BOX, Control Panel
3 * WASHER, Flat, #10 - M5
4 * LOCKWASHER, M5
5 * PPHMS, M5 - 0.8 x 12
6 * WASHER, M6 - 1/4, Int. Shakeproof
7 82538GS SWITCH, Rocker
8 192855GS SWITCH, Rocker
9 202602GS HOUR METER
10 * LOCKWASHER, M3
11 * NUT, M3 - 0.5
12 * PHMS, M3 - 0.5 x 10
13 77314GS THERMAL, Relay
14 87962GS BREAKER, Circuit, 10A, 12V
15 84028GS TRANSFORMER, Idle Control
16 64525GS STANDOFF, Hex, 3/4"
17 195406GS PCB, Idle Control, 10KW
18 * PHTS, 6 - 32 x 3/8"
19 92953GS TERMINAL, Block
20 * LOCKWASHER, M4
21 * PPHMS, M4 - 0.7 x 20
Item Part # Description
22 * NUT, M4 - 0.7
23 * WASHER, Flat, M4
24 192931GS BRACKET, GFCI Breaker
25 * WASHER, Shakeproof, Int. #8
26 192828EGS BREAKER, Circuit, GFCI, 40A
27 68868GS OUTLET, 120V, 30A
28 43437GS OUTLET, 120/240V, 30A
29 68759GS OUTLET, 120V, 20A, Duplex
30 194953GS HARNESS, Wire
31 193597GS JUMPER, Terminal Block
32 202394GS BREAKER, Circuit, 20A with hardware
33 90418GS OUTLET, 12VDC, Snap
34 B4694GS JACK, Coaxial
35 202033GS BREAKER, Circuit, 30A, 2P
36 188632GS BOOT, Rubber Wire Outlet
37 77043BGS CONDUIT, Flex, .50 I.D. x 9.5
38 62265GS GROMMET
* - Items without part numbers are common fasteners and
are available at your local hardware store.
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Exploded Views and Parts Lists
Item Part # Description
1 186059GS ADAPTER, Mounting, Alternator
2 192938GS ROTOR
3 192937AGS STATOR
4 186060GS RBC, with O-Ring (p/n 189197GS)
5 66449LGS HHCS, M6 - 1.0 x 190 SEMS
6 66386GS ASSY, Holder, Rectifier/Brush
7 66849GS TAPTITE, M5 - 0.8 x 16
8 * LOCKWASHER, 1/4 - M6
9 81917GS PIN, Roll, 4mm x 10
10 65795GS RECTIFIER, Battery Charge
11 66849CGS TAPTITE, M5 - 0.8 x 30
12 * WASHER, Shakeproof, Ext. #10
13 189769GS REGULATOR, Voltage-AVR
14 65791GS BEARING
* - Items without part numbers are common fasteners and
are available at your local hardware store.
ALTERNATOR EXPLODED VIEW & PARTS LIST
5

Exploded Views and Parts Lists
WHEEL KIT EXPLODED VIEW & PARTS LIST
Item Part # Description
1 203273GS WHEEL
2 * WASHER, 5/8"
3 191267TGS AXLE
4 191265GS E-RING
5 205135GS ASSY, Brake
6 * SCREW, 1/4-20 x 3/8
7 B193200GS ASSY, Handle w/Grip
198669GS GRIP
8 * WASHER, Flat, 5/16 - M8
9 * NUT, M8 - 1.25, Nylok
10 * HHCS, M8 - 1.25 x 45
11 * WASHER, 1.2 x 0.346 x 0.03, Nylon
12 B4135GS PIN, Handle
Items Not Illustrated
205183GS SUBKIT, Hardware
* - Items without part numbers are common fasteners and are
available at your local hardware store.
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