Brinkmann 810-3001-G User manual

HOT-CAUTION
PRECAUCION-CALIENTE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
WARNING
READ AND FOLLOW ALL WARNINGS
AND INSTRUCTIONS IN THIS MANUAL
TO AVOID PERSONAL INJURY OR
PROPERTY DAMAGE.
OWNER’S MANUAL
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
BARREL SMOKER

1
WARNING
• Onlyusethisgrillonahard,level,non-combustible,stablesurface(concrete,ground,etc.)capableofsupportingtheweightofthe
grill.Neveruseonwoodenorothersurfacesthatcouldburn.
• DONOTusegrillwithoutcharcoaltrayinplace.DONOTattempttoremovecharcoaltraywhiletraycontainshotcoal.
• Properclearanceof10feetbetweenthegrillandcombustiblematerial(bushes,trees,woodendecks,fences,buildings,etc.)or
constructionshouldbemaintainedatalltimeswhengrillisinuse.Donotplacegrillunderaroofoverhangorotherenclosedarea.
• Foroutdooruseonly.Donotoperategrillindoorsorinanenclosedarea.
• Forhouseholduseonly.Donotusethisgrillforotherthanitsintendedpurpose.
• WerecommendtheuseofaCharcoalChimneyStartertoavoidthedangersassociatedwithcharcoallightingfluid.Ifyouchoose
tousecharcoallightingfluid,onlyuselightingfluidapprovedforlightingcharcoal.Carefullyreadmanufacturer’swarningsand
instructionsonthecharcoallightingfluidandcharcoalpriortotheuseoftheirproduct.Storecharcoallightingfluidsafelyaway
fromgrill.
• Whenusingcharcoallightingfluid,allowcharcoaltoburnwithgrilllidanddoorsopenuntilcoveredwithalightash
(approximately20minutes).Thiswillallowcharcoallightingfluidtoburnoff.Failuretodothiscouldtrapfumesfromcharcoal
lightingfluidingrillandmayresultinaflashfireorexplosionwhenlidisopened.
• Neverusecharcoalthathasbeenpre-treatedwithlighterfluid.Useonlyahighgradeplaincharcoalorcharcoal/woodmixture.
• Donotusegasoline,keroseneoralcoholforlightingcharcoal.Useofanyoftheseorsimilarproductscouldcauseanexplosion
possiblyleadingtoseverebodilyinjury.
• Neveraddcharcoallightingfluidtohotorevenwarmcoalsasflashbackmayoccurcausingsevereburns.
• Placegrillinanareawherechildrenandpetscannotcomeintocontactwithunit.Closesupervisionisnecessarywhengrill
isinuse.
• Donotleavegrillunattendedwheninuse.
• Whenaddingcharcoaland/orwood,useextremecautionandfollowinstructionsin“AddingCharcoal/WoodDuringCooking”
sectionofthismanual.
• Donotstoreorusegrillneargasolineorotherflammableliquids,gasesorwhereflammablevaporsmaybepresent.
• Donotstorelighterfluidorotherflammableliquidsormaterialunderthegrill.
• Usecautionwhenadjustingcharcoalgrateheight.Handlemaybehotwheninuse.
• Neverraiseorlowercharcoalgratewhenwatersmokingashotwatermaysplashontocoalscreatingaburstofhotsteamand
coals.
 Grillishotwheninuse.Toavoidburns:
 • DONOTattempttomovethegrill.
 • Bracegrillsotheunitdoesnotaccidentallymove.
 • Wearprotectiveglovesorovenmitts.
 • DONOTtouchanyhotgrillsurfaces.
 • DONOTwearlooseclothingorallowhairtocomeincontactwithgrill.
IMPORTANT SAFETY WARNINGS
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.
THE PURPOSE OF THIS SAFETY ALERT SYMBOL
IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

2
WARNING
• Whengrilling,greasefrommeatmaydripintothecharcoalandcauseagreasefire.Ifthisshouldhappencloselidtosuffocate
theflame.Donotusewatertoextinguishgreasefires.
• Usecautionsinceflamescanflare-upwhenfreshairsuddenlycomesincontactwithfire.Whenopeningthelid,keephands,face
andbodyasafedistancefromhotsteamandflameflare-ups.
• Donotexceedatemperatureof400°F.Donotallowcharcoaland/orwoodtorestonthewallsofgrill.Doingsowillgreatly
reducethelifeofthemetalandfinishofyourgrill.
• Usecautionwhenassemblingandoperatingyourgrilltoavoidscrapesorcutsfromsharpedgesofmetalparts.Usecaution
whenreachingintoorundergrill.
• Whenopeninglid,makesureitispushedallthewayopen.Iflidisnotfullyopen,itcouldfallbacktoaclosedpositionandcause
bodilyinjury.
• Inwindyweather,placegrillinanoutdoorareathatisprotectedfromthewind.
• Closelid,doorsandsmokestacktosuffocateflame.
• Neverleavecoalsandashesingrillunattended.Beforegrillcanbeleftunattended,remainingcoalsandashesmustberemoved
fromgrill.Usecautiontoprotectyourselfandproperty.Carefullyplaceremainingcoalsandashesinanon-combustiblemetal
containerandsaturatecompletelywithwater.Allowcoalsandwatertoremaininmetalcontainer24hourspriortodisposing.
• Extinguishedcoalsandashesshouldbeplacedasafedistancefromallstructuresandcombustiblematerials.
• Withagardenhose,completelywetthesurfacebeneathandaroundgrilltoextinguishanyashes,coalsoremberswhichmay
havefallenduringthecookingorcleaningprocess.
• Aftereachuse,cleanthegrillthoroughlyandapplyalightcoatofvegetableoiltointeriortopreventrusting.Coverthegrillto
protectitfromexcessiverusting.
• Usecautionwhenliftingormovinggrilltopreventstrainsandbackinjuries.
• Weadvisethatafireextinguisherbeonhand.Refertoyourlocalauthoritytodeterminepropersizeandtypeoffireextinguisher.
• AccessoryattachmentsnotmanufacturedbyTheBrinkmannCorporationforthisparticularproductarenotrecommendedand
mayleadtopersonalinjuryorpropertydamage.
• Storethegrilloutofreachofchildrenandinadrylocationwhennotinuse.
• Donotattempttoservicegrillotherthannormalmaintenanceasexplainedin“After-UseSafety”and“ProperCare&
Maintenance”sectionsofthismanual.
• Properlydisposeofallpackagingmaterial.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.
FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT
IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:
3
HOT-CAUTION
PRECAUCION- CALIENTE
PARTS LIST - Barrel:
1 Lid
1 Smokestack
1 Smokestack Bracket
1 Temperature Gauge
1 Lid Handle with Heat Shield
2 Cooking Grills
1 Warming Rack
1 Fire Box
2 Charcoal Grate Adjusters
1 Charcoal Grate
1 Ash Tray
1 Ash Tray Handle
1 Right Upper Leg
1 Left Upper Leg
2 Left Lower Legs
2 Right Lower Legs
1 Axle Rod
2 Wheels
2 Wheel Caps
1 Shelf
1 Ash Tray Handle Heat Shield
15
2
3
14
13
12
11
10
9
8
7
6
5
4
1
ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING OR OPERATING YOUR GRILL.
FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717.
Inspect contents of the box to ensure all parts are included and undamaged.
Werecommendtwopeopleworktogether
whenassemblingthisunit.
Thefollowingtoolsarerequiredtoassemble
thisBarrel:
• Pliers
• Phillips&FlatheadScrewdrivers
• AdjustableWrench 12
3
4
5
6
15 8
10
11 12
17
9
7
16
21
18
19
20
17
18
19
16
20
21
13
14

4
Parts Bag Contents
 6 M6X12mmBolts
 10 M6X40mmBolts
 2 M6X25mmShoulderBolts
 16 M6Nuts
 4 CotterPins
 1 #8Self-TappingScrew
5
4
3
2
1
6
1
2
3
5
4
6

5
Chooseagood,clearedassemblyareaandgeta
friendtohelpyouputyourgrilltogether.Lay
cardboarddowntoprotectgrillfinishand
assemblyarea.Turnthegrillonitssidetobegin
assembly.
Step 1
Attachupperlegstofireboxofgrillusingsix
M6X40mmboltsandsixM6nuts.
Step 2
Insertlowerlegsintoupperlegs,makingsure
theholesfortheshelffaceinward.Attach
bottomshelfbyinsertingshelfpinsintoleg
holesasshown.Attachothertwolowerlegs
ontoshelfpins,theninsertintoupperlegs.
Step 3
SecurefourlegsusingfourM6X40mmbolts
andM6nuts.


Step 4
Attachaxlerodthroughrightsidelegsas
illustrated.
Step 5
Attachwheelsandwheelcapstoaxlerodas
illustrated.
6

7
Step 6
Attachsmokestackbrackettolidusingtwo
M6X12mmboltsandtwoM6nuts.
Step 7
ToInstallthetemperaturegaugeinsert
intocenterholeongrilllid,thenturn
itclockwisetouprightposition.Attach
smokestacktosmokestackbracketusing
a#8self-tappingscrewasshown.
Step 8
Securehandlesupportstogrilllidbyusing
twoM6X12mmboltsandtwoM6nuts.
HOT- CAUTION
PRECAUCION- CALIENTE
HOT- CAUTION
PRECAUCION- CALIENTE

8
Step 9
Attachlidtofireboxusingtwo
M6X25mmshoulderboltsand
cotterpins.
Step 10
Hangthecharcoalgrateinthefireboxas
shown.
WARNING: Neverhangcharcoalgrate
fromcharcoalgrateadjuster
handles.
Step 11
Insertwarmingrackthroughholesin
grilllidandtheninsertthewarmingrack
legsthroughtheholesinthegrillbottom.
Secureusingtwocotterpins.
Caliente - Hot
Precaución - Caution
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PRECAUCION - CALIENTE
Caliente - Hot
Precaución - Caution
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Caliente - Hot
Precaución - Caution
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Caliente - Hot
Precaución - Caution
Caliente - Hot
Precaución - Caution
Charcoal Grate Adjuster Handles

9
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Step 12
Placetwocookinggrillsintothefirebox.
Step 13
Attachtheashtrayhandleandtheash
trayhandleheatshieldwithtwo
M6X12mmboltsandtwoM6nuts.
Step 14
Inserttheashtrayintothebracketsas
illustrated.