Broadcast Tools ROS-16 User manual

Installation and Operation Manual
Due to the dynamic nature of product design, the information contained in this
document is subject to change without notice. Broadcast Tools, Inc., assumes no
responsibility for errors and/or omissions contained in this document. Revisions
of this information or new editions may be issued to incorporate such changes.
Broadcast Tools® is a registered trademark of Broadcast Tools, Inc.
tiny TOOLS™ is a trademark of Broadcast Tools, Inc.
All Sentinel® labeled products are registered trademarks of Broadcast Tools, Inc.
Copyright® 1989 - 2011 by Broadcast Tools, Inc. All rights reserved.
No part of this document may be reproduced or distributed without permission.
Visit www.broadcasttools.com for important product update information.
No part of this document may be reproduced or distributed without permission.
NOTE: We recommend the use of Firefox or Safari for Windows as your browser.
Manual update: 10/31/2011
If you need a firmware upgrade, contact Broadcast Tools®
ALL SPECIFICATIONS AND FEATURES FOR THIS PRODUCT ARE SUBJECT TO CHANGE WITHOUT NOTICE
ROS-16
Utility Switch and LED panel
INC
®

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2
ROS-16 Installation and Operation Manual
INTRODUCTION
INTRODUCTION
Thank you for your purchase of a Broadcast Tools® Rack-O-Switches 16, util-
ity switch and LED panel (referred to as the ROS-16 throughout this manual).
We’re confident that this product will give you many years of dependable serv-
ice. This manual is intended to give you all the information needed to install and
operate the Broadcast Tools® ROS-16.
SAFETY INFORMATION
Only qualified technical personnel should install the ROS-16. Any attempt to install
this device by a person who is not technically qualified could result in a hazardous
condition to the installer or other personnel or damage to the ROS-16 or other equip-
ment. Please ensure that proper safety precautions have been taken before installing
this device. If you are unfamiliar with this type of equipment, please contact a prop-
erly qualified engineer to handle the installation and setup of the ROS-16.
Broadcast Tools, Inc., is unable to support NON-Broadcast Tools software, hardware or
NON-Broadcast Tools computer/hardware/software problems. If you experience these
problems, please research your hardware/software instruction manuals or contact the man-
ufacturers technical support department.
WHO TO CONTACT FOR HELP
If you have any questions regarding your product or you need assistance, please con-
tact your distributor from whom you purchased this equipment. If you would like
more information about Broadcast Tools® products, you may reach us at:
Broadcast Tools, Inc.
131 State Street
Sedro-Woolley, WA 98284-1540 USA
Voice: 360.854.9559
Fax: [phone]
Internet Home Page: www.broadcasttools.com
E-mail: [email protected]
THANK YOU FOR CHOOSING
BROADCAST TOOLS® BRAND PRODUCTS!
CAUTION!
Broadcast Tools®
Products, as with any
electronic device, can
fail without warning.
Do not use this product
in applications where a
life threatening condition
could result due to failure.
NOTE:
This manual should be
read thoroughly before
installation and operation.
WEBSITE:
Visit our web site for
product updates and
additional information.

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3
ROS-16 Installation and Operation Manual
OPERATION
Product Overview
The ROS-16 provides sixteen independent utility paddle switches and dual LED’s in
a 1-RU package. Each switch may be configured for toggle or momentary opera-
tion. Each switch contact, LED anode and cathode is available on an independent
terminal via removable euroblock screw terminals. The switch commons and LED
anodes may be commoned and brought out to a separate removable euroblock screw
terminal. Each SPDT paddle switch can handle up to 28 volt DC at 500ma, while
each LED operates between 5 and 24 volts DC. Other voltages may be used with
the appropriate current limiting resistor. Complete schematics and jumper layouts
are included in the appendix of this manual.
Inspection
Please examine your ROS-16 carefully for any damage that may have been sus-
tained during shipping. If any damage is noted, please notify the shipper immedi-
ately and retain the packaging for inspection by the shipper. The package should
contain the ROS-16, this manual and/or CD. Manuals may also be downloaded
from our web site.
Installation
The ROS-16 interfaces to external equipment through removable euroblock screw
terminals.
The terminals accommodate wire sizes from 16 - 28 AWG solid or stranded wire.
Before installing a wire, remove the euroblock screw terminal plug and turn each
capture screw fully counterclockwise. Strip each conductor to a length of 0.25” and
insert the conductor fully into the terminal. Turn the capture screw fully clockwise
to secure the conductor. Follow the schematics and configuration jumper diagrams
provided in the appendix of this manual. When connecting to each LED, proper
voltage polarity should be followed.
Operation
To operate the switch in toggle mode, set the switch to the center (OFF) position and
move the switch UP for ON. To operate in momentary mode, press the switch down
for the desired duration, then release. The switch will return to the center (OFF)
position.
Labeling switches
To add labels to the ROS-16, produce each label and cut to a size adequate to attach
to the area below each switch/LED section.
WEBSITE:
Visit our web site for
product updates and
additional information.

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4
ROS-16 Installation and Operation Manual
SPECIFICATIONS
Specifications
Switches: 16 - SPDT toggle or momentary. Maximum of 28 volt DC at
500ma.
LED’s: 16 - Green T1 LED’s and 16 - Red T1 LED’s. 1.5 K ohm
current limiting resistors are installed for voltage ranging
from 5 to 24 volts DC. Other appropriate values may be
used for other voltages.
Connectors: Removable euroblock screw terminals. Plugs are supplied
Dimensions: 19.00"W x 1.50"D x 1.75"H.
Weight: 2.0 lb.
WEBSITE:
Visit our web site for
product updates and
additional information.

5
ROS-16 Installation and Operation Manual
LIMITED WARRANTY
LIMITED WARRANTY
The term “Buyer” as used in this document refers to and includes both (but only) (a) any person or entity who acquires such an item for
the purpose of resale to others (i.e., a dealer or distributor of an item), and (b) the first person or entity who acquires such an item for
such person’s or entity’s own use.
Broadcast Tools warrants to each Buyer of any item manufactured by Broadcast Tools that the item will be free from defects in materi-
als and workmanship at the time it is shipped by Broadcast Tools if the item is properly installed, used and maintained.
EXCLUSIVE REMEDIES
If Broadcast Tools is notified, in writing, of a failure of any item manufactured by Broadcast Tools to conform to the foregoing Limited
Warranty within one (1) year following the date of the Buyer’s acquisition of the item, and if the item is returned to Broadcast Tools in
accordance with Broadcast Tools’ instructions for confirmation by inspection of the defect (which at Broadcast Tools’ election may
include, without limitation, a requirement that the Buyer first obtain a Return Authorization number from Broadcast Tools, that the Buyer
furnish proof of purchase in the form of an invoice and/or receipt, and that the Buyer prepay all freight charges associated with any return
of the item to Broadcast Tools using such freight service as Broadcast Tools reasonably may specify), Broadcast Tools will repair or
replace the defective item, or will refund the purchase price paid by the Buyer for the item. Broadcast Tools shall have the exclusive
right to choose between these alternative remedies.
NO OTHER WARRANTIES OR REMEDIES
TOTHE MAXIMUM EXTENT PERMITTED BYAPPLICABLE LAW, BROADCAST TOOLSAND ITS SUPPLIERS DISCLAIMALLOTHER
WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABIL-
ITY OR FITNESS FOR A PARTICULAR PURPOSE; AND THE FOREGOING ALTERNATIVE REMEDIES SHALL BE EXCLUSIVE OF
ALL OTHER REMEDIES. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS. YOU MAY HAVE OTHER RIGHTS,
WHICH VARY FROM STATE/JURISDICTION TO STATE/JURISDICTION.
NO LIABILITY FOR CONSEQUENTIAL DAMAGES
TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, NEITHER BROADCAST TOOLS NOR ANY OF ITS SUPPLIERS
SHALL HAVE ANY LIABILITY FOR ANY SPECIAL, INCIDENTAL, INDIRECT, CONSEQUENTIAL OR PUNITIVE DAMAGES WHATSO-
EVER (INCLUDING, WITHOUT LIMITATION,ANY DAMAGES FOR LOST PROFITS, BUSINESS INTERRUPTION, LOSS OF DATAOR
INFORMATION, COST OF CAPITAL, CLAIMS OF CUSTOMERS, OR ANY OTHER PECUNIARY LOSS) ARISING OUT OF THE USE
OF OR THE INABILITY TO USE ANY ITEM SUPPLIED BY BROADCAST TOOLS, EVEN IF BROADCAST TOOLS HAS BEEN
ADVISED OF THE POSSIBILITY OF SUCH DAMAGES HAVE ANY LIABILITY FOR ANY SPECIAL, INCIDENTAL, CONSEQUENTIAL,
EXEMPLARY OR PUNITIVE DAMAGES. THIS LIMITATION OF LIABILITY APPLIES WHETHER A CLAIM IS ONE ALLEGING
BREACH OF A CONTRACT OR WARRANTY, NEGLIGENCE OR OTHER TORT, FOR THE VIOLATION OF ANY STATUTORY DUTY,
THE FAILURE OF ANY LIMITED OR EXCLUSIVE REMEDY TO ACHIEVE ITS ESSENTIAL PURPOSE, OR ANY OTHER CLAIM OF
ANY NATURE. BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, THIS LIMITATION MAY NOT APPLY TO YOU.
Broadcast Tools, Inc.
131 State Street
Sedro-Woolley, WA 98284 • USA
360.854.9559 voice •866.783.1742 fax
[email protected] e-mail
www.broadcasttools.com website
e-mail: [email protected] voice: 360.854.9559 fax: [phone]

e-mail: [email protected] voice: 360.854.9559 fax: [phone]
ROS-16 Installation and Operation Manual
131 State Street, Sedro-Woolley, WA 98284 • 360.854.9559 • Fax [phone]
Visit us online at www.broadcasttools.com
Copyright © 1989-2010 by Broadcast Tools, Inc. All Rights Reserved.
ROS-16 SCHEMATIC & JUMPER LAYOUT
Rack-O-Switches 16
Modification Date: 07/19/10
SWITCH 1 SWITCH 2 SWITCH 3 SWITCH 4 SWITCH 5 SWITCH 6 SWITCH 7 SWITCH 8
Switch 1 Example
All Switches
are the same.
LED’s SWITCH Green LED JP3 JP1 Red LED JP4 JP2
COM
ISO
Momentary Toggle
COM
ISO
ISO SW-COM
** **
*Denotes
default
} Tie Points
6
APPENDIX

e-mail: [email protected] voice: 360.854.9559 fax: [phone]
ROS-16 Installation and Operation Manual
131 State Street, Sedro-Woolley, WA 98284 • 360.854.9559 • Fax [phone]
Visit us online at www.broadcasttools.com
Copyright © 1989-2010 by Broadcast Tools, Inc. All Rights Reserved.
ROS-16 SCHEMATIC & JUMPER LAYOUT
Rack-O-Switches 16
Modification Date: 07/19/10
SWITCH 9 SWITCH 10 SWITCH 11SWITCH 12
SWITCH 13 SWITCH 14 SWITCH 15 SWITCH 16
Switch 1 Example
All Switches
are the same.
LED’s SWITCH Green LED JP3 JP1 Red LED JP4 JP2
COM
ISO
Momentary Toggle
COM
ISO
ISO SW-COM
** **
*Denotes
default
} Tie Points
7
APPENDIX

e-mail: [email protected] voice: 360.854.9559 fax: [phone]
ROS-16 Installation and Operation Manual
131 State Street, Sedro-Woolley, WA 98284 • 360.854.9559 • Fax [phone]
Visit us online at www.broadcasttools.com
Copyright © 1989-2010 by Broadcast Tools, Inc. All Rights Reserved.
ROS-16 JUMPER LAYOUT
Rack-O-Switches 16
Modification Date: 07/19 /10
Switch 1 Example
All Switches
are the same.
LED’s SWITCH Green LED JP3 JP1 Red LED JP4 JP2
COM
ISO
Momentary Toggle
COM
ISO
ISO SW-COM
123456
SW1
123456 123456 123456 123456 123456 123456 123456 123456 123456 123456 123456 123456 123456 123456 123456
SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10 SW11 SW12 SW13 SW14 SW15 SW16
** **
*Denotes
default
54321
} Tie Points
8
APPENDIX

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ROS-16 Installation and Operation Manual
APPENDIX

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ROS-16 Installation and Operation Manual
APPENDIX