Broil King BSB405 User manual

Page 1Page 1BR0227-0-1222
GAS GRILL
CARE & USE / INSTALLATION

Page 2 BR0227-0-1222
Installation, Care And Use Of Your
BROILMASTER Professional Cooking Product
THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE.
FOR OUT DOOR USE ONLY
IMPROPER INSTALLATION,ADJUSTMENT,ALTERATION, SERVICE OR MAINTENANCE
CANCAUSEPROPERTYDAMAGE,INJURYORDEATH.READTHISMANUALTHOROUGHLY
BEFORE INSTALLATION, USE OR SERVICING OF THIS EQUIPMENT.
NOTE TO INSTALLER
This manual must remain with grill. Check your local building codes for proper method of
installation. In the absence of local codes, this unit should be installed in accordance with
National Fuel Gas Code No. ANSI Z21.58D-2002 USA or CAN/CGA-B149.1/.2 Natural Gas/
Propane Code. (Canada) latest edition or the National Electrical Code ANSI/NFPANo. 70 or
the Canadian Electrical Code CGA 1.6b2005 or latest edition.
WARNING
Do not store or use gasoline or other ammable liquids or vapours in the vicinity of
this or any other appliance. An propane cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
This Manual Covers The Following
BROILMASTER Products
GRILL • BSB324(N,P)-1
MODELS: • BSB405(N,P)-1
DANGER
If you smell gas:
1. Shut o󰀨 gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
gas supplier or your re department.

BR0227-0-1222 Page 3
TABLE OF CONTENTS
BROILMASTER BBQ Models........................................................................................................2
Product Specications.....................................................................................................................5
Overall Grill Dimensions..................................................................................................................6
Control Identication........................................................................................................................7
Warning Instructions........................................................................................................................8
NOTICE: Commonwealth Of Massachusetts..................................................................................9
Grill Location..................................................................................................................................10
Location Of Your Grill (Using Your Grill During In Windy Conditions)....................................... 11/12
Built-In Grill Dimensions................................................................................................................13
Vent Registers...............................................................................................................................14
Built-In Sleeve Dimensions............................................................................................................15
Electrical Requirements & Hook-up...............................................................................................16
Wiring Schematics.........................................................................................................................17
Propane Gas Cylinder Safety........................................................................................................18
Gas Requirements & Hook-up........................................................................................19/20/21/22
Important Safety Grilling Information.............................................................................................23
Converting Your Gas Grill.........................................................................................................24/25
Converting Your Gas Grill Type.....................................................................................................26
Lighting The Burners.....................................................................................................................28
Manually Lighting The Grill............................................................................................................29
Burner Type Identication..............................................................................................................30
Using The BROILMASTER Grill....................................................................................................30
Direct Cooking Method..................................................................................................................31
Indirect Cooking Method................................................................................................................31
Using The Rotisserie.....................................................................................................................32
Cooking Tips..................................................................................................................................33
Burner Cleaning And Adjustment...................................................................................................34
Warnings .......................................................................................................................................35
Grill Cleaning Methods..................................................................................................................35
Cleaning The Grill.....................................................................................................................36/37
Light Bulb Replacement ................................................................................................................38
Warranty........................................................................................................................................39
Master Parts Distributor List..........................................................................................................40
How To Order Repair Parts ...........................................................................................................40
Contacting Your BROILMASTER Dealer.......................................................................................41
BROILMASTER Parts List.............................................................................................................42
Parts Diagram................................................................................................................................43
Sleeves, Side Burners, And Island Accessories..................................................................44/45/46

BR0227-0-1222Page 4
Product Specications
Description 32" BSB324(N,P) 40" BSB405(N,P)
Cooking Area, Sq. In. 524 648
Total Cooking Area Sq. In.
(Includes Warming Rack) 690 853
Gas Type NAT (N) / LP (P) NAT (N) / LP (P)
Conversion Kit, NAT to LP BR0225 (N only) BR0225 (N only)
Conversion Kit, LP to NAT BR0226 (P only) BR0226 (P only)
Main Burner Orices, NAT 4 - 1/16" 5 - 1/16"
Main Burner Orices, LP 4 - #57 DMS 5 - #57 DMS
Rear Burner Orice, NAT 1.60 mm 1.60 mm
Rear Burner Orice, LP 1.10 mm 1.10 mm
Burner Type 4 - Cast SS Straight 5 - Cast SS Straight
Burner BTU's (Each/Total) 14,000 / 56,000 14,000 / 70,000
Cooking Grids 4 - 5/16" SS 5 - 5/16" SS
Vaporizers - Flame Tamers 4 - SS 5 - SS
Heat Zone Dividers 3 - SS (Removable) 4 - SS (Removable)
Rear Rotisserie Burner (BTU) 14,000 15,000
Rotisserie Kit Optional Optional
Lid Assembly Fully Welded w/Polished
Edges Fully Welded w/Polished Edges
Control Panel Fully Welded Fully Welded
Drip Tray Fully Welded Fully Welded
Ignition Type (No Battery) Push & Turn Flame Thrower Push & Turn Flame Thrower
Warming Rack SS - Shelf SS - Shelf
Temp Gauge Hood Hood
Control Panel Lights LED Blue 12V LED Blue 12V
Interior Work Lights 2 - Halogen 12V 2 - Halogen 12V
Cutout Dimensions For Grill 81/2H x 201/2D x 31W 81/2H x 201/2D x 38W
PRODUCT SPECIFICATIONS
OVERALL GRILL DIMENSIONS

BR0227-0-1222 Page 5
PRODUCT SPECIFICATIONS
OVERALL GRILL DIMENSIONS
Overall Grill Dimensions
21 3/16”
32 7/16”
21 11/16”
29”
/”
30 5/8”
7 15/16”
8 9/16”
21 3/16”
39 11/16”
21 11/16”
29”
/”
30 5/8”
7 15/16”
8 9/16”
21 3/16”
39 11/16”
21 11/16”
29”
/”
30 5/8”
7 15/16”
8 9/16”
BSB405
21 3/16”
32 7/16”
21 11/16”
29”
/”
30 5/8”
7 15/16”
8 9/16”
BSB324

BR0227-0-1222Page 6
CONTROL IDENTIFICATION
WARNING
Control Identication
BSB324
BSB405
GRILL GRILL GRILL ROTIS GRILL LIGHT
SWITCH
GRILL GRILL GRILL GRILL ROTIS GRILL LIGHT
SWITCH

BR0227-0-1222 Page 7
CONTROL IDENTIFICATION
WARNING
• Read this manual carefully and
completely before using your grill, to
reduce the risk of re, burn hazard
or other injury, and to ensure proper
installation and servicing.
• Never use rusted, dented or damaged
propane cylinders. Never store additional
or empty propane cylinders in the grill
cabinet or in the vicinity of this or any
other gas or electrical appliance. Do
not store propane cylinders indoors or
on their sides for gas may escape. Gas
cylinders are highly ammable.
• Any Children should never be left alone
or unattended in an area where a grill
is located. Place your grill well away
from areas where children play. Do not
store items that may interest children in
or around the grill, in the cart, or in the
enclosure or Island.
• Never move the grill when hot. When in
use, portions of the grill are hot enough
to cause severe burns.
• Always maintain the required clearances
from combustibles as detailed. The grill is
designed for outdoor use only. Never use
in a garage, building, shed, breezeway,
or other enclosed area. Do not use this
grill under any unprotected overhead
combustible construction. Combustible
material exposed to heat will catch on re.
• Gas grills are not designed or certied
for and are not to be installed in or on
recreational vehicles, portable trailers,
boats or any other moving installation
including commercial use.
• Always have a Fire Extinguisher
accessible — never attempt to extinguish
a grease re with water or other liquids.
• Store your grill in a well-ventilated area.
If stored indoors, detach and leave L.P.
cylinder outdoors in a well-ventilated
area away from heat and away from
where children may tamper with it.
Always leave tank outdoors.
• Keep any electrical supply cord and the
fuel supply hose away from any heated
surfaces. Electrical cords should be
placed away from walkways to avoid
tripping hazard.
• Do not repair or replace any part of the grill
unless specically recommended in this
manual. Other service should be performed
by a certied and qualied Gas and BBQ
technician.
• If the grill is installed by a professional
installer or technician, be sure that he/
she shows you where your gas supply
shut-o󰀨 is located. All gas lines must
have a shut-o󰀨 that is readily and easily
accessible. If you smell gas, check for
gas leaks immediately. Check only with a
soap and water solution. Never check for
gas leaks with an open ame.
• Inspect the L.P. gas supply hose prior to
each use of the grill. If there is evidence
of excessive abrasion or wear, or the
hose is cut, it must be replaced before
using the grill.
• The outdoor cooking gas appliance
and its individual shut-o󰀨 valve must be
disconnected from the gas supply piping
system during any pressure testing of
that system at test pressures in excess
of 0.5 psi (3.5 kPa).
• The outdoor cooking gas appliance must
be isolated from the gas supply piping
system by closing its individual manual
shut-o󰀨 valve during any pressure testing
of the gas supply piping system at test
pressures equal to or less
than 1/2 psi (3.5 kPa).
WARNING
! !

BR0227-0-1222Page 8
NOTICE: Commonwealth Of Massachusetts
1. Massachusetts requires all gas be installed using a plumber or gas tter carrying the
appropriate Massachusetts license.
2. All permanently-installed natural gas or propane installations require a “T” handle type
manual gas valve be installed in the gas supply line to this appliance.
3. This does not apply to portable propane installations using a 20 pound cylinder.
WARNING! CALIFORNIA PROPOSITION 65
1. The burning of gas cooking fuel generates some by-products which are on the
list of substances which are known by the State of California to cause cancer or
reproductive harm.
2. California law requires businesses to warn customers of potential exposure to such
substances. To minimize exposure to the substances, always operate this unit
according to the use and care instructions found in this manual. Be certain to provide
adequate ventilation when cooking.
3. WARNING:Handling the brass material on this product exposes you to lead, a
chemical known to the state of California to cause cancer, birth defects or other
reproductive harm. (Wash hands after handling this product.)
4. For more information go to this website: www.p65warning.ca.gov
!
NOTICE: COMMONWEALTH OF MASSACHUSETTS
GRILL LOCATION

BR0227-0-1222 Page 9
NOTICE: COMMONWEALTH OF MASSACHUSETTS
GRILL LOCATION
Grill Location
• Never install this product into a combustible enclosure. Doing so could result in re,
property damage and personal injury. Combustible material is "anything" that can
catch on re.
• Never locate the grill under a roof or overhang, in a building, garage, shed or other
such enclosed area.
• Installation must conform with local codes or, in the absence of local codes, with either
the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and propane Installation
Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, in Canada.
WHERE IS THE WIND COMING FROM?
When selecting a suitable location, consider
important factors such as exposure to the
wind and foot-tra󰀩c patterns.
If you have a free standing grill, position it
so the prevailing wind blows into the front
control panel (at your back when grilling),
supporting the proper front of BBQ to
rear of BBQ airow. Built-in grills located
in areas with prevailing winds should be
protected by a wind barrier.
Winds hitting the back of the grill directly
may cause problems, as well as wind
blowing along the hood opening
HOW LONG IS YOUR GAS RUN GOING
TO BE?
Keep all gas supply lines as short as
possible because gas lines lose pressure
over distance and with each elbow and tee
that is added. This drop in pressure a󰀨ects
grill performance.
CHECK THE BBQ IS LEVEL?
Proper leveling during installation is critical.
A grill that is out of level will cause erratic
burner combustion and ine󰀩cient, uneven
heating. A carpenter’s spirit level should be
used to level the grill both front-to-back and
side-to-side.
If the oor is uneven or has a decided slope,
re-leveling may be required each time you
move a freestanding unit.
WARNING
! !
Be sure wind doesn’t blow into the back of the hood gap.

BR0227-0-1222Page 10
Location Of Your Grill
USING YOUR GRILL IN WINDY
CONDITIONS:
• As a high-performance gas appliance,
your BROILMASTER grill requires
signicant amounts of air to support
the burner combustion process. Your
grill has been engineered to take air
in through the control panel area, and
exhaust the combustion out through the
gap between the front and rear hoods
• Using your grill in windy conditions can
disrupt the proper ow of air through your
grill, leading to reduced performance,
or in certain severe cases, causing heat
buildup in the control panel area. This
can lead to problems such as having
the control knobs getting hot or melting,
or burn hazards when the control panel
surfaces become too hot to touch.
• If you have a freestanding grill, it is best
to position the unit so the prevailing wind
blows into the front control panel (or at
your back), thus supporting the proper
airow. Winds hitting the back of the
grill directly are the most likely to cause
problems, although wind blowing along
the hood gap can also be a problem.
• Please note that damage to your grill
resulting from use in windy conditions,
such as melted knobs or igniter wires,
or control panel discoloration from heat
build-up, are excluded from warranty
coverage.
• Outdoor grilling can create more heat than
indoor kitchen ranges.
BUT THERE ARE A FEW THINGS
YOU CAN DO TO FURTHER PREVENT
THE POSSIBILITY OF IMPROPER
HEAT BUILDUP:
• If you suspect the grill is overheating,
using an heat resistant mitt, open the
front hood. Then adjust the burner
control knob to a lower setting. Do
not grab the knobs without testing the
temperature of them.
• Install your grill with a wind break
behind it. This is a wall, fence or
anything that will disrupt the wind
directly hitting the gas grill.
• Situate the grill so prevailing winds are
not blowing into the rear of the grill.
• On windy days, be careful not to
leave the hood down for more than 15
minutes when the burners are on high.
(Never leave the grill unattended when
in operation)
Wind hitting the back of the grill can disrupt proper exhaust.
LOCATION OF YOUR GRILL LOCATION OF YOUR GRILL

BR0227-0-1222 Page 11
LOCATION OF YOUR GRILL LOCATION OF YOUR GRILL
Location Of Your GRILL (Cont'd.)
• The grill drops into the cutout opening
and sits on the sides and back of the
grill. There is no need to fasten the grill
to the island. The gas grill must be able
to be removed for general maintenance
so do not grout sides or fasten in.
• For the hood to open there is a minimum
of 5" clearance behind the hood. There
is a required 12" clearance on each
side of the Gas Grill. Remember that
combustible materials should not be
located behind the grill, because the
5" space doesn't satisfy the distance
required from a combustible surface.
See below clearance to combustibles .
CLEARANCE TO COMBUSTIBLE
CONSTRUCTION:
Minimum clearance from sides and back of
unit to adjacent combustible construction
below top of unit are 16" from sides and
16" from back. Use your grill at least 16"
away from any wall or surface.
Use your grill 16" or more away from
any combustible objects that can melt or
catch re such as vinyl or wood siding,
fences, overhangs, or any other sources
of ignition; including pilot lights and live
electrical appliances.
Do not use your grill under any overhead
combustible construction. Never use
your gas grill in a garage, porch, shed,
breezeway, or any other enclosed area.
Never use your gas grill on a balcony,
deck, or patio above the ground oor of
your home.
BUILT IN LOCATION:
• The BROILMASTER Built in model is
designed for easy installation into a
non-combustible masonry enclosure.
• The BBQ must be surrounded by
non-combustible material like Brick or
Hardibacker and must not be installed
in an island made of combustible
material.
5"
Hood Clearance
16"
Distance Minimum
16"
16"
Combustible
Materials

BR0227-0-1222Page 12
Built In Grill Dimensions
Model # Cutout A Cutout B Cutout C
32" 4 Burner BSB324(N,P) 8-1/2" 20-1/2" 31"
40" 5 Burner BSB405(N,P) 8-1/2" 20-1/2" 38"
Cutout
detail when
countertop
is overhung
7 15/16”
1”
30 7/16”
BSB405
1”
32 7/16” 39 11/16”
21 11/16”
2 1/4
”
1” 1”
37 11/16”
BSB324
7 15/16”
1”
30 7/16”
BSB405
1”
32 7/16”
39 11/16”
21 11/16”
2 1/4”
1” 1”
37 11/16”
BSB324
7 15/16”
1”
30 7/16”
BSB405
1”
32 7/16”
39 11/16”
21 11/16”
2 1/4”
1” 1”
37 11/16”
BSB324
BSB405BSB324
BUILT IN SLEEVE DIMENSIONS
VENT REGISTERS
1-3/8"

BR0227-0-1222 Page 13
Vent Registers LP Gas
INSULATED SLEEVE INSTALLATION INSTRUCTIONS
IMPORTANT: Before you build the frame, you must take into consideration the total weight
of the sleeve, grill and any nishing materials.
Review the table on the next page for the
proper framing dimensions for the insulation
sleeve. Determine the entry point for both
the gas inlet and electric connections. Make
the 4" square holes for gas and electrical
connections (rear or bottom access) based
on your requirements. Note that the gas and
electrical connections are located on the
right side.
A “Level” should be used to assure that
the framing is level, both front to back and
side to side.
NOTE: Never under any circumstance
should you install the transformer or run
a gas hose in between the grill and the
inside of the insulating sleeve.
SLEEVE INSTALLATION
Position the sleeve into the frame. No part
of the enclosure can protrude above the
top surface or in front of the face surface
of the liner.
GRILL INSTALLATION
Use the proper equipment to support the
grill. Place the grill into the sleeve and
place it over the sleeve lip across the back
and sides. The liner is designed to support
the grill without additional fasteners.
FINISHING
If desired any gap remaining between the
sleeve and the non-combustible enclosure
may be lled with a non-combustible sealant.
REQUIRED WHEN AN LP
GAS TANK IS USED
BUILT IN SLEEVE DIMENSIONS
VENT REGISTERS
10 Square Inch Minimum
Each Register. 2 Per
Side. 1 High And 1 Low
2-1/4" Minimum
Ground To
Vent Bottom

BR0227-0-1222Page 14
WE SPECIFY NON-COMBUSTIBLE ONLY
Built-In Sleeve Dimensions (Optional Accessory)
Model # Cutout A Cutout B Cutout C Cutout D Cutout E Cutout F
32" 4 Burner BSB324(N,P) 31-3/16" 20-11/16" 8-3/8" 2-3/16" 2-3/16" 33-1/16"
40" 5 Burner BSB405(N,P) 38-7/16" 20-11/16" 8-3/8" 2-3/16" 2-3/16" 40-5/16"
Model # Cutout A Cutout B Cutout C Cutout D Cutout E
32" 4 Burner BSB324(N,P) 31-3/16" 20-11/16" 8-3/8" 2"1-3/8"
40" 5 Burner BSB405(N,P) 38-7/16" 20-11/16" 8-3/8" 2" 1-3/8"
4" square hole for
gas and electrical
connections, rear
or bottom.
B
C
DE
AF
1
Cutout
detail when
countertop
is overhung
B
C
DE
AF
1
A
A
E
E
D
D
B
B
C
C
BUILT-IN SLEEVE DIMENSIONS
ELECTRICAL REQUIREMENTS AND HOOK-UP

BR0227-0-1222 Page 15
BUILT-IN SLEEVE DIMENSIONS
ELECTRICAL REQUIREMENTS AND HOOK-UP
Electrical Requirements And Hook-up
WARNING! ELECTRICAL GROUNDING
• Product installation must meet local electric codes or, in the absence of local codes,
the latest edition of the National Electrical Code ANSI/NFPA No. 70 or the Canadian
Electrical Code CGA 1.6b2005.
• Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking
gas appliance.
• This grill is equipped with a three prong (grounding) electric plug for your protection
against shock hazard and must be plugged directly into a properly grounded three
prong outlet. Never cut or remove the grounding prong from this plug.
• Use only extension cords with a 3 prong grounding plug, rated for the power of the
equipment, and approved for outdoor use with a “W-A” marking.
• To protect against electric shock, do not immerse any part of the power cord, an
extension cord or any plugs in water or other liquid.
• Unplug the product from the outlet when not in use and before cleaning. Allow it to cool
before putting on or taking o󰀨 parts.
• Do not let the cord touch hot surfaces.
• Do not use an outdoor cooking gas appliance for purposes other than intended.
• Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the
appliance malfunctions or has been damaged in any manner. Contact the dealer for repair.
!
WARNING
! !
This appliance, when installed, must be electrically
grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical
Code,CSAC22.1.Keepany electricalsupplycord and
the fuel supply hose away from any heated surface.
CAUTION
! !
To protect against shock hazard risk, connect
only to properly Grounded Outlet.
WARNING
! !
CALIFORNIA PROPOSITION 65
The electrical supply cord and plug of the
Rotisserie and Transformer contain chemicals,
including lead, known to the State of California
to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.

BR0227-0-1222Page 16
Wiring Schematics
NOTE: This grill uses a transformer to provide power to the LED lights and work lights.
The transformer should be secured to the island walls or cart back wall. Plug only into a
Ground Fault Interrupter (GFI) protected circuit.
WIRING SCHEMATICS
LP GAS CYLINDER SAFETY
FIREBOX LIGHTS,
RIGHTAND LEFT
LED LIGHTS LED SWITCH
FIREBOX
LIGHT SWITCH
TRANSFORMER

BR0227-0-1222 Page 17
WIRING SCHEMATICS
LP GAS CYLINDER SAFETY
LP Gas grill models are designed for use
with a standard 20lb. Liquid Propane Gas
(LP Gas) tank (sold separately. Never
connect your gas grill to an LP Gas tank
that exceeds this capacity. A tank of
approximately 12 inches in diameter by
18-1/2 inches high is the maximum size
LP Gas tank to use. You must use an
"OPD" gas tank which has a listed Overll
Prevention Device. This safety feature
prevents tank from being overlled which
can cause a malfunction of the LP Gas tank.
The LP Gas tank must be constructed
and marked in accordance with the
Specications for LP-Gas Cylinders of the
U.S. Department of Transportation (D.O.T.
or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes
for Transportation of Dangerous Goods,
and Commission; as applicable.
The LP Gas tank must have a shut-o󰀨 valve,
terminating in an LP Gas supply tank valve
outlet, that is compatible with a Type 1 tank
connection device. The LP Gas tank must
also have a safety relief device that has a
direct connection with the vapor space of
the tank. The tank supply system must be
arranged for vapor withdrawal.
The LP Gas tank must have a collar to
protect the tank valve. Never connect an
unregulated LP gas tank to your gas grill.
The gas regulator assembly supplied with
your gas grill is adjusted to have an outlet
pressure of 11" water column (W.C.) for
connection to an LP gas tank. Only use the
regulator and hose assembly supplied with
your gas grill.
Replacement hose and regulator assembly
must be identical to those listed in the parts
list of this Operator's Manual as specied
by BROILMASTER.
Have your LP Gas dealer check the release
valve after every lling to ensure it remains
free of defects. Always keep LP Gas tank in
upright position. Do not subject the LP Gas
tank to excessive heat.
Never store an LP Gas tank indoors. If you
store your gas grill in the garage always
disconnect the LP Gas tank rst and store it
safely outside.
LP Gas tanks must be stored outdoors in a
well-ventilated area and out of the reach of
children. Disconnected LP Gas tanks must
not be stored in a building, garage or any
other enclosed area.
The regulator and hose assembly can be
seen by opening the cart or island doors.
They must be inspected before each use of
the grill. If the hose is damaged in any way, it
must be replaced prior to using the grill again.
The Gas Grill is setup to operate with a
LP Gas Cylinder equipped with an OPD
(Overlling Prevention Device).
LP Gas Cylinder Safety
Do not store a spare LP-Gas tank under or near
this appliance. Never ll the tank beyond 80
percent full; and if the information is not followed
exactly, a re causing death or serious injury
may occur.
WARNING
! !

BR0227-0-1222Page 18
Type 1 connection
per ANSI Z21.58b-2012/
CSA 1.6b-2012
Quick
Coupling
Nut
Gas Requirements And Hook-up
LP GAS MODEL ONLY -TYPE 1
CONNECTION WITH REGULATOR
AND HOSE TO YOUR LP GAS TANK.
Connect and tighten the swivel nut of the
gas hose to the grill manifold shown below.
Turn all Control Knobs to the OFF
position. Inspect the valve connection
port and regulator assembly for damage
or debris. Remove any debris. Never use
damaged equipment.
Connect the regulator assembly to the tank
valve and HAND TIGHTEN nut clockwise to
a full stop. DO NOT use a wrench to tighten
because it could damage the Quick Coupling
Nut and result in a gas leak /re hazard.
Open the tank valve a full turn
(counterclockwise) and use a soapy water
solution to check all connections for leaks
before attempting to light your grill. See
"Check All Connections for LP Gas Leaks." If
a leak is found, turn the tank valve o󰀨 and do
not use your grill until the leak is repaired.
CHECK ALL CONNECTIONS
FOR LP GAS LEAKS.
Never test for leaks with an open ame.
Prior to rst use, at the beginning of each
season, or every time your LP Gas tank is
changed, you must check for gas leaks.
FOLLOW THESE THREE STEPS:
1. Make a soap solution by mixing one part
liquid detergent and one part water.
2. Turn the grill Control Knobs to the full OFF
position, then turn the gas ON at source.
3. Apply the soap solution to all gas
connections. If bubbles appear in the
soap solution the connections are not
properly sealed. Check each tting and
tighten or repair as necessary.
LP Gas Tank
Regulator
with Hose
(LPG)
Gas Valve/
Manifold
Assembly
NOTE: No Appliance
Regulator Is Used When
An LP Tank And Type 1
Connector And Regulator
Are Used.
GAS REQUIREMENTS AND HOOK-UP GAS REQUIREMENTS AND HOOK-UP

BR0227-0-1222 Page 19
GAS REQUIREMENTS AND HOOK-UP GAS REQUIREMENTS AND HOOK-UP
CAUTION: When the appliance is not in use
the gas must be turned o󰀨 at the tank. Place
dust cap on cylinder valve outlet whenever
the cylinder is not in use. Only install the type
of dust cap on the cylinder valve outlet that
is provided with the cylinder valve. Other
types of caps or plugs may result in leakage
of propane.
DISCONNECTING A LIQUID PROPANE
GAS (LPG) TANK FROM YOUR GRILL
1. Make sure the Burner Valves and LP
Gas tank valve are o󰀨. (Turn clockwise
to close.)
2. Detach the hose and regulator
assembly from the LP Gas tank valve
by turning the Quick Coupling Nut
counterclockwise.
3. Do not use a wrench or any tools when
turning the Quick Coupling Nut.
Gas Requirements And Hook-up (Cont'd.)
Failure to read and follow the Use and Care
Instructions could result in a re or explosion
that could cause serious bodily injury, death, or
property damage.
WARNING
! !
If you have a gas leak that cannot be repaired,
turn o󰀨 the gas at the source and disconnect the
fuel line from your grill. Call your gas supplier or
re department for repair assistance.
WARNING
! !
1. Do not store spare LP cylinder within 10 feet
(3m) of this appliance.
2. Do not store or use gasoline or other
ammable liquids and vapors within 25 feet
(8m) of this appliance.
3. When cooking with oil/grease, do not allow
the oil/grease to get hotter 350°F (177°C).
4. Do not leave oil/grease unattended.
WARNING
! !

BR0227-0-1222Page 20
Gas Requirements And Hook-up (Cont'd.)
Gas
Supply
Inside
Wall
Outside
Wall
Shut-O
Male
Fitting
To Grill
Quick Disconnect
When Using 12ft. Hose
Locking
Shut-O
Flex-Line Or
12" Hose
CONNECTING TO A PERMANENTLY
PLUMBED GAS LINE
Follow the diagrams below when
connecting gas to your grill from a natural
gas line or a permanently plumbed hard
piped LP connection.
NOTE: When using a portable cart
mounted grill, the use of a 12ft. Q.C. Hose
is recommended from grill to gas supply.
Whether the grill is built-in to a permanent
structure, the use of a S/S Flex-Line is
recommended from grill to gas supply.
Connect the Swivel nut of the ex-line or
12' Natural Gas Hose to the horizontal
tting of the grill and connect the other
end to the gas supply line from your
home. Read and follow the "Gas Safety
Instructions" on page 22.
GAS REQUIREMENTS AND HOOK-UP GAS REQUIREMENTS AND HOOK-UP