Broil King H4PK3N-2 User manual

Page 1
GAS-FIRED
H3PK3N-3; H4PK3N-2; & H(3,4)PK3N-3
H(3,4)X GRILL WITH BLACK PATIO POST AND ONE BLACK SHELF
PREMIUM GRILLS

B102229-2-0615Page 2
IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual.
If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and main-
taining your grill, plus information on ordering replacements parts. Attach a copy of
your receipt to this manual. Your receipt established the proof of purchase required
for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Extinguish any open ame.
2. Shut off gas to the appliance.
3. Open the grill lid.
4. If odor continues, keep away from the appliance call
your gas supplier or your re department.
WARNING: FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of
this or any appliance.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully
during the unpacking, assembly and installation.
IMPORTANT INFORMATION

B102229-2-0615 Page 3
Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster is
built to last. In fact we still make replacement parts for Broilmaster grills built more
than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of our
long-time customers. We hope you enjoy years of great meals prepared on your
Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
Broilmaster is a registered trademark of
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone [phone]

B102229-2-0615Page 4
Y ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Premium Broilmaster gas grill.
TABLE OF CONTENTS
ASSEMBLY INSTRUCTIONS..................................................................................................... 5
H3PK3 SERIES PARTS DIAGRAM ........................................................................................... 6
H4PK3 SERIES PARTS DIAGRAM ........................................................................................... 7
POST HARDWARE PACK - B102000........................................................................................ 8
GRILL HEAD HARDWARE PACK - B102153 ........................................................................... 9
SHELF HARDWARE PACK - B101658.................................................................................... 10
UNPACK AND REMOVE LID ................................................................................................... 11
ATTACH LOWER BRACKET ................................................................................................... 12
ATTACH BASE TO POST ........................................................................................................ 13
INSERT FLEX LINE THROUGH POST.................................................................................... 14
ATTACH UPPER BRACKET .................................................................................................... 15
GREASE CUP HOLDER PLACEMENT................................................................................... 16
INSERT BURNER HOLD-DOWN BOLT .................................................................................. 17
ATTACH BOTTOM CASTING TO POST.................................................................................. 18
ATTACH SIDE SHELF......................................................................................................... 19-22
WIND DEFLECTOR PLACEMENT .......................................................................................... 23
INSERT CONTROL PANEL...................................................................................................... 24
ATTACH IGNITOR WIRE.......................................................................................................... 25
INSTALL BURNER ASSEMBLY............................................................................................... 26
CONNECT IGNITOR LEADS ................................................................................................... 27
KNOB AND BATTERY PLACEMENT ...................................................................................... 28
INSTALL HANDLE ................................................................................................................... 29
REINSTALL LID........................................................................................................................ 30
INSTALL RACKS...................................................................................................................... 31
INSTALL WARMING RACK ..................................................................................................... 32
CONNECTING NATURAL GAS GRILL.................................................................................... 33
NATURAL GAS GRILLS .......................................................................................................... 34
GREASE CUP AND ACCESS DOOR PLACEMENT............................................................... 35
COMPLETED ASSEMBLY ....................................................................................................... 36
OWNER’S MANUAL FOR H(3,4)PK3 GRILLS................................................................... 37-48
OPERATION - NATURAL GAS GRILL............................................................................ 37-38
MAINTENANCE................................................................................................................... 39
TROUBLESHOOTING......................................................................................................... 40
IMPORTANT SAFETY INFORMATION .......................................................................... 41-42
COOKING TIPS ................................................................................................................... 43
WARRANTY TERMS ........................................................................................................... 44
GRILL MAINTENANCE HISTORY.................................................................................. 45-46
MASTER PARTS DISTRIBUTOR LIST ............................................................................... 47
HOW TO ORDER REPAIR PARTS ..................................................................................... 47

B102229-2-0615 Page 5
Before You Begin
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired
location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided.
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
TOOLS
REQUIRED
3/8”, 7/16” and 3/4”
REQUIRED
3/8” and 7/16”
REQUIRED
3/8” and 7/16”
REQUIRED
3/8” and 7/16”
REQUIRED
5/16”
REQUIRED
ASSEMBLY INSTRUCTIONS

B102229-2-0615Page 6
H3PK3 SERIES PARTS DIAGRAM

B102229-2-0615 Page 7
B101665 (1)
PUSH NUT
DP119 (1)
HEAT INDICATOR
B100561 (1)
SIDE SHELF
B073097 (1)
FOAM GRIP
B070486 (1)
LID HANDLE
B100993 (1)
SHELF SUPPORT STIFFENER
B057804 (2)
HINGE PIN
B057805 (2)
COTTER PIN
B070084 (2)
VALVE KNOB
B072218 (1)
ELECTRONIC IGNITOR
B101621 (1)
CONTROLPANELSHIELD
B101443 (1)
GRILL BODY BOTTOM
B100560 (1)
SUPPORT BRACKETBACK
B101628 (1)
GREASE CUP HOLDER
B101473 (1)
GREASE CUP
B101061 (1)
BRIQUETTE RACK
B076519 (1)
FLEX LINE
B101631 (1)
PATIO POST
B101629 (1)
POST ACCESS DOOR
B826468 (1)
CAST BASE
B101764 (1)
LOWER BRACKET ASSEMBLY
B101760 (1)
UPPER BRACKET ASSEMBLY
B101969 (1)
BRACKETATTACH ASSEMBLY
B100559 (1)
SUPPORT BRACKET FRONT
B101515 (1)
CONTROLPANELASSEMBLY
B101421 (1,NAT)
VALVENATURAL
P245 (2,NAT)
NATURAL
DPP7SS (1)
WIND DEFLECTOR
DPP116 (1)
COLLECTOR BOX ASSEMBLY
B102041 (1)
PROTECTIVESLEEVE
B101666 (1)
ELECTRODE
DPP115 (1)
BURNER ASSEMBLY
DPP118 (1)
BURNER BRACKET
B101834 (1)
ELECTRODE BRACKET
DPA114 (1)
COOKING GRID (2) PIECES
DPA34 (1)
BRIQUETTE BAG
B076621 (1)
GRILL BODY TOP
B060757(1)
RETRACTING RACK
B067449 (1)
BRIQUETTE RACK
H4PK3 SERIES PARTS DIAGRAM

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HEX HEAD BOLT,
SS,1/4-20 X 3/4
B063096
(4)
FLATWASHER,
SS,1/4 ID X 5/8
OD
B076332
(4)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139
(4)
HEX HEAD BOLT,
SS,1/4-20 X 1-1/2
B100112
(4)
SELF-DRILLING
HEX HEAD SCREW,
10-24 X 1/2
R2737
(13)
POST HARDWARE PACK -B102000
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard-
ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be
ordered using the hardware pack part number at the top of the page.

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COTTER PIN
B057805
(1)
FOAM GRIP
B073097
(1)
KNOB
B070084
(2)
HEX NUT,
SS,1/4-20
B076331
(1)
GROUND
WIRE
B072684
(1)
KEPS NUT,
SS,10-24
B073967
(2)
BATTERY, AA
B076529
(1)
PHILLIPS PAN HEAD SCREW,
SS,10-24 X 1
B073978
(2)
PHILLIPS PAN HEAD SCREW,
SS,1/4-20 X 1-1/2
B101649
(1)
GRILL HEAD HARDWARE PACK - B102153
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hard-
ware store. Do not order individual pieces of standard hardware. A replacement hardware pack may be
ordered using the hardware pack part number at the top of the page.

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SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
LOCK WASHER,
1/4 ID X 1/2 OD
B076333
(2)
PHILLIPS TRUSS HEAD SCREW,
SS,1/4-3/4
B072217
(2)
HEX NUT,
SS,1/4-20
B076331
(2)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
FLATWASHER,
SS,1/4 ID X 1
OD
B101640
(2)
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563
(4)
SHELF HARDWARE PACK - B101658
Standard hardware items such as bolts, screws, washers, and nuts can be purchased at your local hardware store. Do
not order individual pieces of standard hardware. A replacement hardware pack may be ordered using the hardware
pack part number at the top of the page.

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BROILMASTER
PREMIUM GRILLS
REMOVING LID
To ease assembly, remove Grill Lid
and Warming Rack. Remove Warming
Rack and set aside. Remove the two
Pins and Clips at the rear of the Grill
Lid and set aside. After Pins, Lid and
Warming Rack have been removed,
remove the contents from inside the
Grill.
UNPACK AND REMOVE LID

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5/16”
ATTACH LOWER BRACKET
SELF-DRILLING HEX HEAD SCREW,
10-24 X 1/2
R2737 (8)

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CAST
BASE
7/16”
ATTACH BASE TO POST
HEX HEAD SCREW,
SS,1/4-20 X 1 1/2
B100112 (4)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139 (4)
. .
5/16”

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INSERT FLEX LINE THROUGH POST

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Slide the Upper Bracket into the Post and
secure with four Self-Drill Screws.
5/16”
ATTACH UPPER BRACKET
SELF-DRILLING HEX HEAD SCREW,
10-24 X 1/2
R2737 (4)

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7/16”
Remove Protective film applied
to Grease Cup Holder prior to
install. Snap Grease Cup Holder
to top of Post.
Use only the supplied Grease Cup or
noncombustible containers for the
Grease Cup (aluminum or tin cans).
GREASE CUP HOLDER PLACEMENT

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7/16”
INSERT BURNER HOLD-DOWN BOLT
PHILLIPS PAN
HEAD SCREW
SS, 1/4-20 X 1-1/2
B101649 (1)
HEX NUT,
SS, 1/4-20
B076331(1) .

B102229-2-0615Page 18
7/16”
ATTACH BOTTOM CASTING TO POST
HEX HEAD BOLT
SS, 1/4-20 X 3/4
B063096 (4)
FLAT WASHER,
SS, 1/4 ID X 5/8 OD
B076332 (4)
.

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ATTACH SIDE SHELF
PHILLIPS TRUSS HEAD SCREW,
SS, 1/4-20 X 3/4
B072217 (2)
FLAT WASHER,
1/4 ID X 5/8 OD
B076332 (2)
..
FLAT WASHER,
SS, 1/4 ID X 1 OD
B101640 (2)
. .
LOCK WASHER,
1/4 ID X 1/2 OD
B076333 (2)
.. ..
HEX NUT,
SS, 1/4-20
B076331 (2) . . .

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ATTACH SIDE SHELF
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563 (4)