Broil King D3-1 User manual

B100691-0-0103 Page 1
DELUXE "D" GAS GRILL
OWNER’SMANUAL
D3-1 AND D4-1 MODELS
B100691-0-0103
OPTIONAL ACCESSORIES SHOWN

Page 2 B100691-0-0103
WARNING
REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER
INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR
PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT AQUALIFIED INSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER.
IMPORTANT
THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS
WHO WILL USE AND MAINTAIN THE GRILL. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE
POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN
USING OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.
WARNING
BROILMASTER®GAS GRILLS MUST ONLY USE PROPANE CYLINDERS EQUIPPED WITH AN OVERFILL
PROTECTION DEVICE (OPD). USE ONLY AREPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING
CYLINDERS. ANOVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS.
CAUTION: FOR YOUR SAFETY
IF YOU SMELL GAS: 1. SHUT OFF GAS TO THE APPLIANCE.
2. EXTINGUISH ANY OPEN FLAME.
3. OPEN THE GRILL LID.
4. IFODOR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR
FIRE DEPARTMENT.
5. DONOT TOUCH ELECTRICAL SWITCHES.
CAUTION: FOR YOUR SAFETY
1. DONOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
2. ANLP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY
OTHER APPLIANCE.
CAUTION:
PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY
DURING THE UNPACKING, ASSEMBLY AND INSTALLATION.

B100691-0-0103 Page 3
Congratulations!Congratulations!
Congratulations!Congratulations!
Congratulations!
Welcome to the beauty, durability, and prestige of a DELUXE
GAS GRILL by BROILMASTER®. With award-winning excellence
built into every feature and durability that surpasses other
Deluxe gas grills, BROILMASTER has manufactured the ultimate
gas grill for discriminating outdoor chefs for over 30 years.
At Broilmaster, we continually strive to enhance the
performance and quality of our products for your grilling
enjoyment. Every effort will be made to ensure that
Broilmaster continues to be your choice as the Deluxe grill of
the future.
Whether you are at the lake or in the privacy of your own
backyard, the BROILMASTER®DELUXE GAS GRILL performs far
beyond the ordinary and is designed to provide your family
with years of outdoor cooking pleasure.
Thank You!Thank You!
Thank You!Thank You!
Thank You!
Broilmaster
®
isaregisteredtrademarkof
Empire Comfort Systems, Inc.
918 Freeburg Ave.
Belleville, Illinois 62220
Telephone [phone]

Page 4 B100691-0-0103
ModelNo. Dealer
SerialNo. Dealer Phone No.
GasType: Propane Natural Date of Purchase
Your Broilmaster®Deluxe Gas Grill is identified by model number, serial number, and
gas type. This information is provided on a product identification label located on the
grill’s control panel. For your convenience, complete this section for future reference
whencontacting yourdealer.
Hardware Package............................................................................................................. 5
Parts Diagram .................................................................................................................... 5
List...................................................................................................................................... 6
Grill Assembly ............................................................................................................... 7-11
Propane Gas Grills...................................................................................................... 12-14
Gas Conversion ............................................................................................................... 15
Natural Gas Grills............................................................................................................. 16
Operation- Propane & Natural Grills ........................................................................... 17-18
Maintenance........................................................................................................................ 19
Troubleshooting................................................................................................................... 20
Notes................................................................................................................................... 21
Warranty......................................................................................................................... 22-23
CONGRATULATIONS!
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to
read this entire manual before assembling your Deluxe Broilmaster®gas grill.
TABLE OF CONTENTS

B100691-0-0103 Page 5
Hardware Package

Page 6 B100691-0-0103
PARTS DIAGRAM
All repair part orders should be placed through your local Broilmaster®dealer. To locate a dealer in
yourarea,contactBroilmasterCustomerServiceat 800-851-3153 •WWW.broilmaster.com. Toensure
prompt and accurate service, please provide the following information when placing a repair part
order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.

B100691-0-0103 Page 7
DELUXE "D" SERIES PARTS LIST
Index Part Description D3BL-1 D4BL-1
1 Grill Body Top (with Heat Indicator, Hinge and Bridge Pins) B100453 B0 3286
1 Grill Body Top (casting only) B100456 B0 6621
2 Heat Indicator (stainless) B0 6625 B0 6625
3 Lid Handle (painted) B100601 B100601
4 Foam Grip B0 309 B0 309
5 Retract-A-Rack (chrome) B100594 B060 5
6 Cooking Grid (set of 3) DPP11 DPP12
6 Cooking Grid (single) B100468 B10049
Briquette Bag B058122 B058122
8 Briquette Rack B063066 B06 449
9 Burner Assembly DPP101 DPP102
10 Radiation Shield (Heat & Wind Deflector) DPP6SS DPP6SS
11 Bridge Pin B05 805 B05 805
12 Hinge Pin B05 804 B05 804
13 Collector Box B100446 B100446
14 Collector Box Spacer B069 43 B069 43
15 Ignitor Grounding Lug B069 4 B069 4
16 Ignitor Ground Wire B0 2684 B0 2684
1 Hose & LPG Regulator B069 56 B069 56
18 Valve Knob - Black B0 0084 B0 0084
19 Control Panel Shield B100 30 B100 31
20 Control Panel Assembly (with label) B100 53 B100 54
20 Control Panel Label (not shown) B0 2686 B0 219
21 Shelf Pin B0 3963 B0 3963
22 Valve - LPG B0 6 90 B0 6 90
22 Valve - NAT B0 6 89 B0 6 89
23 Electronic Ignitor B0 2218 B0 2218
24 Grill Body Bottom (with Hinge and Bridge Pins) B100460 B0 328
24 Grill Body Bottom (casting only) B100463 B0 6622
25 Manifold - LPG (includes orifice) B069002 B069002
25 Manifold - NAT (includes orifice) B069003 B069003
26 Manifold Mounting Plate B10051 B10051
2 Orifice - LPG (#55 drill) B056649 B056649
2 Orifice - NAT (#48 drill) B05664 B05664
28 Hardware Package - LPG (not shown) B100544 B100544
28 Hardware Package - NAT (not shown) B100543 B100543

Page 8 B100691-0-0103
GRILL ASSEMBLY
Recommended Tools
These items are recommended for the assembly
of your grill:
•Phillips screwdriver
•Adjustable wrench set
•Socket set
•Soapy water solution (to test for leaks)
•Liquid soap (for foam grip)
Grill Mountings
Assemble your base option before assembling
your Broilmaster®grill head.
Refer to the Broilmaster®Cart, Base, and Post
instructions provided with each accessory for
assembly, installation, and mounting procedures.
Before You Begin
All Broilmaster grills require some assembly and
installation. Follow all instructions unless noted
to apply only to other specific models.
If you purchased an accessory with your
Broilmaster, follow the instructions provided with
the accessory for assembly and installation. If
an instruction refers to a step that is not required
for your grill model, please continue to the next
step.
Each step of the installation is illustrated. In
each illustration parts are identified with “Key”
numbers. Key numbers appear in parenthesis
after a part name is mentioned for the first time in
the instructions and are labeled on the
illustrations. You can reference each part by its
key number on the Parts List if you need help in
identifying a part.
Compare the parts found in the shipping
container to the parts list provided. If any parts
are missing contact your Broilmaster®dealer
before beginning assembly.
CAUTION: FOR YOUR SAFETY
PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK
GLOVES AND HANDLE PARTS CAREFULLY DURING THE
UNPACKING,ASSEMBLY AND INSTALLATION.

B100691-0-0103 Page 9
GRILL ASSEMBLY
Ignitor Assembly
Slide the collector box spacer (26) and nut
(providedon assembly) onto the collector box
shaft and tighten. FIGURE 1.
Note: Peel protective film from control panel
label before installing ignitor.
Installing the Ignitor
CAUTION: DONOT CUT OR DAMAGE IGNITOR
WIRE.
Carefully thread the end of the ignitor wire
through the center hole in the grill bottom.
Slide the ground lug (25) over the ignitor wire
and fasten with nut provided.
Attach one end of the ground wire (24) to the
terminal on the rear of the electronic ignitor.
Attach the remaining end to the ground lug.
FIGURES 1 AND 2.
Attach ignitor wire to the spark terminal on
the rear of the electronic ignitor.
Nut
25
24
21
19
FIGURE 1
24
FIGURE 2
25
27
26
25
24

Page 10 B100691-0-0103
GRILL ASSEMBLY
Radiation Shield
Place the radiation shield (10) in the grill bottom
(22). FIGURE 3.
Installing the Burner
Insert the burner assembly (9) into the grill bottom
(22)withtheventuritubesfacingthefrontofthegrill.
FIGURE 4.
Thegasjets from thecontrolvalve will beinsidethe
ends of the venturi tubes when properly installed.
Attach venturi to manifold mounting bracket (15)
with 2-8 x 3/4 Phillips screws. FIGURE 5.
FIGURE 5
FIGURE 3
FIGURE 4
22
9
10
27
22
15
AIR
SHUTTER