Broil King Premium P3X User manual

GAS-FIRED
PREMIUM GRILLS
P3PK7N-3
P3X GRILL WITH STAINLESS STEEL PATIO POST AND ONE BLACK SHELF

B102524-0-0219Page 2
IMPORTANT
This manual should be read thoroughly by the installer and by anyone who will use
or maintain the grill.
Installer - Write the model number, serial number, and date of installation in the manual.
If available, attach a copy of the receipt. Leave this manual with the grill owner.
Grill Owner - Read and retain this manual. It contains instructions on using and main-
taining your grill, plus information on ordering replacements parts. Attach a copy of
your receipt to this manual. Your receipt established the proof of purchase required
for warranty replacement parts.
WARNING
Follow the instruction in this manual for proper installation and maintenance of the
grill. Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. For assistance or additional information consult a
qualied installer, service agency or the gas supplier.
DANGER: FOR YOUR SAFETY
IF YOU SMELL GAS:
1. Extinguish any open ame.
2. Shut off gas to the appliance.
3. Open the grill lid.
4. If odor continues, keep away from the appliance call
your gas supplier or your re department.
WARNING: FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of
this or any appliance.
CAUTION:
Parts may have sharp edges. Wear leather work gloves and handle parts carefully
during the unpacking, assembly and installation.
IMPORTANT INFORMATION

B102524-0-0219 Page 3
Thank you for purchasing a Premium Gas Grill.
Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man.
From its thick aluminum casting to its massive cooking grids, your Broilmaster
is built to last. In fact we still make replacement parts for Broilmaster grills built
more than 30 years ago.
Visit www.broilmaster.com and click on the Hall of Fame to see a sampling of
our long-time customers. We hope you enjoy years of great meals prepared on
your Broilmaster. And we hope to add your photo to the Hall of Fame one day.
Thank You!
BROILMASTER
is a registered trademark of
Empire Comfort Systems, Inc.
Belleville, Illinois

B102524-0-0219Page 4
ASSEMBLY INSTRUCTIONS ........................................................................................................ 5
P3PK7 PARTS DIAGRAM ............................................................................................................. 6
POST HARDWARE PACK.............................................................................................................7
GRILL HEAD HARDWARE PACK ................................................................................................8
SHELF HARDWARE PACK...........................................................................................................9
UNPACK AND REMOVE LID ......................................................................................................10
ATTACH LOWER BRACKET ...................................................................................................... 11
ATTACH BASE TO POST............................................................................................................12
INSERT FLEX LINE THROUGH POST.......................................................................................13
ATTACH UPPER BRACKET ....................................................................................................... 14
GREASE CUP HOLDER PLACEMENT ......................................................................................15
INSERT BURNER HOLD-DOWN BOLT...................................................................................... 16
ATTACH BOTTOM CASTING TO POST..................................................................................... 17
ATTACH SIDE SHELF ............................................................................................................18-21
WIND DEFLECTOR PLACEMENT..............................................................................................22
INSERT COLLECTOR BOX ........................................................................................................23
ATTACH IGNITER WIRE, INSERT CONTROL PANEL .............................................................. 24
INSTALL BURNER ASSEMBLY..................................................................................................25
CONNECT IGNITER LEADS.......................................................................................................26
KNOB AND BATTERY PLACEMENT ......................................................................................... 27
INSTALL LID STOP ..................................................................................................................... 28
INSTALL HANDLE.......................................................................................................................29
REINSTALL LID...........................................................................................................................30
INSTALL RACKS....................................................................................................................31-32
NATURAL GAS GRILLS ........................................................................................................33-34
GREASE CUP AND ACCESS DOOR PLACEMENT .................................................................. 35
COMPLETED ASSEMBLY .......................................................................................................... 36
OWNER’S MANUAL FOR P3PK7 GRILLS............................................................................37-47
OPERATION - NATURAL GAS GRILLS..............................................................................37-38
MAINTENANCE .......................................................................................................................39
TROUBLESHOOTING .............................................................................................................40
IMPORTANT SAFETY INFORMATION...............................................................................41-42
COOKING TIPS........................................................................................................................ 43
WARRANTY TERMS................................................................................................................44
GRILL MAINTENANCE HISTORY ......................................................................................45-46
MASTER PARTS DISTRIBUTOR LIST....................................................................................47
Y ou have chosen the nest grill for your outdoor cooking pleasure.
Please take time to read this entire manual before assembling your Premium Broilmaster gas grill.
TABLE OF CONTENTS

B102524-0-0219 Page 5
Before You Begin
All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions.
For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired
location first.
If you purchased an accessory with your Broilmaster, follow the instructions provided.
Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your
Broilmaster dealer before beginning assembly.
CAUTION:
Parts may have sharp edges. For your safety
wear leather work gloves and handle parts
carefully during unpacking and assembly.
TOOLS
REQUIRED
3/8”, 7/16” and 3/4”
REQUIRED
3/8” and 7/16”
REQUIRED
3/8” and 7/16”
REQUIRED
3/8” and 7/16”
REQUIRED
5/16”
REQUIRED
ASSEMBLY INSTRUCTIONS

B102524-0-0219Page 6
B100561 (1)
SIDE SHELF
B073097 (1)
FOAM GRIP
B102492 (1)
LID HANDLE (W/SCREWS)
B100993 (1)
SHELF SUPPORT STIFFENER
B072695(1)
RETRACTING RACK
DPA34 (1)
BRIQUETTE BAG
B057804 (2)
HINGE PIN
B057805 (2)
COTTER PIN
DPA111 (1)
COOKING GRID (2) PIECES
B070084 (2)
VALVE KNOB
B072218 (1)
ELECTRONIC IGNITOR
DPA106 (1)
LID STOP KIT
B101622 (1)
CONTROL PANEL SHIELD
B101879 (1)
GRILL BODY BOTTOM
B101061 (1)
BRIQUETTE RACK
B100569 (1)
SUPPORT BRACKET BACK
B101883 (1)
GRILL BODY TOP
B101628 (1)
GREASE CUP HOLDER
B101473 (1)
GREASE CUP
B101061 (1)
BRIQUETTE RACK
B076519 (1)
FLEX LINE
B101632 (1)
PATIO POST
B101630 (1)
POST ACCESS DOOR
B826468 (1)
CAST BASE
B101764 (1)
LOWER BRACKETASSEMBLY
B101760 (1)
UPPER BRACKET ASSEMBLY
B101969 (1)
BRACKET ATTACH ASSEMBLY
B100568 (1)
SUPPORT BRACKET FRONT
B101514 (1)
CONTROL PANEL ASSEMBLY
B101421 (1,NAT)
VALVE NATURAL
P265 (2, NAT)
NATURAL
DPP7SS (1)
WIND DEFLECTOR
DPP111 (1)
BURNER ASSEMBLY
DPP118 (1)
BURNER BRACKET
DPP155
DPP158 (1)
COLLECTOR BOX ASSEMBLY
P3PK7 SERIES PARTS DIAGRAM

B102524-0-0219 Page 7
HEX HEAD BOLT,
SS,1/4-20 X 3/4
B063096
(4)
FLATWASHER,
SS,1/4 ID X 5/8
OD
B076332
(4)
SELF-DRILLING
HEX HEAD SCREW,
SS,10-24 X 1/2
B101569
(13)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139
(4)
HEX HEAD BOLT,
SS,1/4-20 X 1-1/2
B100112
(4)
POST HARDWARE PACK - B102255

B102524-0-0219Page 8
COTTER PIN
(1)
B057805
B073097
(1)
FOAM GRIP
KNOB
(2)
B070084
KNOB,TAPERED
(1)
B100098
HEX NUT,
SS,1/4-20
B076331
(1)
R4021
(1)
HEX LOCKNUT,
SS,10-24
LID, STOP
B076521
(1)
GROUND
WIRE
B072684
(1)
KEPS NUT,
B073967
(3)
SS,10-24
(1)
B076529
BATTERY, AA
PHILLIPS TRUSS HEAD SCREW,
B100128
10-24 X 3/4
(1)
PHILLIPS PAN HEAD SCREW,
(2)
B073978
SS,10-24 X 1 B662325
(1)
SPACER
1/4 ID X 5/8 OD
B076332
FLATWASHER,
(2)
PHILLIPS PAN HEAD SCREW,
B101649
SS,1/4-20 X 1-1/2
(1)
GROUND LUG
B069747
(1)
SPACER, IGNITOR
B102488
(1)
COLLECTOR BOX ASSY
B102490
(1)
GRILL HEAD HARDWARE PACK - B102529

B102524-0-0219 Page 9
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS,10-16 X 1/2
R4059
(2)
LOCK WASHER,
1/4 ID X 1/2 OD
B076333
(2)
PHILLIPS TRUSS HEAD SCREW,
SS,1/4-3/4
B072217
(2)
HEX NUT,
SS,1/4-20
B076331
(2)
FLATWASHER,
1/4 ID X 5/8 OD
B076332
(2)
FLATWASHER,
SS,1/4 ID X 1
OD
B101640
(2)
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563
(4)
SHELF HARDWARE PACK - B101658

B102524-0-0219Page 10
BROILMASTER
PREMIUM GRILLS
REMOVING LID
To ease assembly, remove Grill Lid
and Warming Rack. Remove Warming
Rack and set aside. Remove the two
Pins and Clips at the rear of the Grill
Lid and set aside. After Pins, Lid and
Warming Rack have been removed,
remove the contents from inside the
Grill.
UNPACK AND REMOVE LID

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The large rectangular cut out is located at
the front of post near the top.
5/16”
ATTACH LOWER BRACKET
SELF-DRILLING HEX HEAD SCREW,
SS,10-24 X 1/2
B101569 (8)
5/16”

B102524-0-0219Page 12
CAST
BASE
Make sure that the large upper
rectangular cut out is facing in the
direction that you want your grill to face.
7/16”
ATTACH BASE TO POST
HEX HEAD SCREW,
SS,1/4-20 X 1 1/2
B100112 (4)
LOCK WASHER,
1/4 ID X 1/2 OD
B100139 (4)
. .

B102524-0-0219 Page 13
CAST
BASE
Make sure that the large upper
rectangular cut out is facing in the
direction that you want your grill to face.
7/16”
Do not attempt to cut or alter the flex
tube in any way.
Insert the stainless steel Flex Tube
Assembly into the Post. The inlet side of
the Gas Tubing may protrude from the
bottom of the Patio Base or through the
large square hole in the back of the
square Post.
Anchor the Base to your patio using
(2) Holes in the Base.
(Hardware not Included)
Note: Make sure that large upper
rectangle cut out is facing in the direction
that you want your grill to face.
INSERT FLEX LINE THROUGH POST

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Slide the Upper Bracket into the Post and
secure with four Self Drill Screws.
5/16”
ATTACH UPPER BRACKET
SELF-DRILLING HEX HEAD SCREW,
SS,10-24 X 1/2
B101569 (4)
5/16”

B102524-0-0219 Page 15
Remove Protective film applied
to Grease Cup Holder prior to
install. Snap Grease Cup Holder
to top of Post.
Use only the supplied Grease Cup or
noncombustible containers for the
Grease Cup (aluminum or tin cans).
GREASE CUP HOLDER PLACEMENT

B102524-0-0219Page 16
7/16”
INSERT BURNER HOLD-DOWN BOLT
PHILLIPS PAN
HEAD SCREW
SS, 1/4-20 X 1-1/2
B101649 (1)
HEX NUT,
SS, 1/4-20
B076331(1) .

B102524-0-0219 Page 17
7/16”
ATTACH BOTTOM CASTING TO POST
HEX HEAD BOLT
SS, 1/4-20 X 3/4
B063096 (4)
FLAT WASHER,
SS, 1/4 ID X 5/8 OD
B076332 (4)
.
7/16”

B102524-0-0219Page 18
CORRECT INCORRECT
Ensure that the Side
Shelf Bracket Assembly
is installed so that the
Match Light Access
Hole is on the bottom.
7/16”
ATTACH SIDE SHELF
PHILLIPS TRUSS HEAD SCREW,
SS, 1/4-20 X 3/4
B072217 (2)
FLAT WASHER,
1/4 ID X 5/8 OD
B076332 (2)
..
FLAT WASHER,
SS, 1/4 ID X 1 OD
B101640 (2)
. .
LOCK WASHER,
1/4 ID X 1/2 OD
B076333 (2)
.. ..
HEX NUT,
SS, 1/4-20
B076331 (2) . . .

B102524-0-0219 Page 19
ATTACH SIDE SHELF
PHILLIPS PAN HEAD SCREW,
10-16 X 3/4
B100563 (4)

B102524-0-0219Page 20
Leave Screws loose
until next step.
ATTACH SIDE SHELF
SELF-DRILLING PHILLIPS PAN HEAD SCREW,
SS, 10-16 X 1/2
R4059 (2)