Brunswick MAX Installation and operating instructions

Operation & Service Manual
MAX
Lane Machine
July 2019 / 14-900107-000

2MAX Operation & Service Manual
MAX Lane Machine Operation & Service Manual
© July 2019 by the Brunswick Bowling Products. All rights reserved.
MAX is a registered trademark of the Brunswick Bowling Products.
Manual Part No. 14-900107-000
Notice: If available, updates to this manual can be found on-line at www.brunswickbowling.com.
Condential proprietary information. All information contained in this document is subject to change
without notice.
Brunswick Bowling Products
525 West Laketon Avenue
Muskegon, MI 49441-2601
U.S.A.
231.725.3300

MAX Operation & Service Manual 3
CONTENTS
Section 1: SAFETY!.................................................................................................................6
Notes & Warnings .............................................................................................................................6
Safety Notice to Users of this Manual ..............................................................................................6
General Safety Precautions ...............................................................................................................7
Grounding .........................................................................................................................................9
Machine Decals...............................................................................................................................10
Section 2: Getting to Know the MAX ..................................................................................13
Machine Specications ...................................................................................................................14
Dimensions...................................................................................................................................14
Weights.........................................................................................................................................14
Capacities .....................................................................................................................................14
Transport/Storage Position ...........................................................................................................15
Operating Position .......................................................................................................................16
Machine Features ............................................................................................................................17
New Features................................................................................................................................18
MAX Tablet Interface ..................................................................................................................19
Handle Controls ...........................................................................................................................20
Section 3: MAX Power System .............................................................................................21
Battery.............................................................................................................................................21
Battery Charger ...............................................................................................................................21
Charging System .............................................................................................................................22
AC/DC Power Supply.....................................................................................................................23
Section 4: Understanding The Tablet Interface ..................................................................25
Introduction to the Tablet Interface.................................................................................................25
The Basic Elements of Tablet Screens .........................................................................................26
How to Navigate .........................................................................................................................27
The Operator Screen .......................................................................................................................29
Changing the Start Lane ..............................................................................................................30
Changing the End Lane................................................................................................................30
Skipping or Repeating Lanes ......................................................................................................30
Pattern Override ...........................................................................................................................31
Mode Override .............................................................................................................................32
Forward Travel Speed Override ...................................................................................................33
Temperature Cycle Override ........................................................................................................34
Last Charged Box.........................................................................................................................34
Last Runtime ................................................................................................................................34
Login and Logout Button .............................................................................................................34
The Pattern Menu............................................................................................................................35
Pattern Scheduler .........................................................................................................................35
Pattern Library .............................................................................................................................37
Mode ............................................................................................................................................39
Forward Speed .............................................................................................................................39
Start Cleaner.................................................................................................................................39
Start Squeegee..............................................................................................................................40
Start Oiling ...................................................................................................................................40
Split Pattern..................................................................................................................................40
Last Update ..................................................................................................................................40

4MAX Operation & Service Manual
Zone Conguration ......................................................................................................................41
Oil Level Screen...........................................................................................................................43
Pattern Download.........................................................................................................................44
Managing Patterns........................................................................................................................46
Managing Machine Data ..............................................................................................................53
The System Screen..........................................................................................................................55
About the System Screen .............................................................................................................55
System Security............................................................................................................................57
To Set Up Security .......................................................................................................................58
System Global Settings ................................................................................................................59
System Machine Settings .............................................................................................................60
System Temperature Cycle Scheduler..........................................................................................63
The Maintenance Screen ..............................................................................................................64
Section 5: Operating the Machine ........................................................................................85
Before You Start .............................................................................................................................85
Start-Up Procedure .........................................................................................................................86
Emergency stop...............................................................................................................................88
Shutting Down ................................................................................................................................90
Storing the Machine ........................................................................................................................90
Section 6: Maintenance & Service........................................................................................91
Before You Perform Any Maintenance ...........................................................................................91
Daily Maintenance ..........................................................................................................................91
Daily Maintenance in Operating Position ....................................................................................92
Daily Maintenance in Transport Position:....................................................................................94
Scheduled Maintenance ..................................................................................................................96
Scheduled Maintenance in Operating Position ............................................................................96
Scheduled Maintenance in Transport Position.............................................................................97
Annual Maintenance ......................................................................................................................98
Annual Maintenance in Operating Position .................................................................................98
Annual Maintenance in Transport Position................................................................................100
Tablet Maintenance Messages.......................................................................................................102
Quick-list of Maintenance Counters ..........................................................................................102
How to Replace, Adjust, or Lubricate Parts..................................................................................103
The Bufng and Squeegee Systems...........................................................................................103
The Conditioning System ..........................................................................................................122
The Bufng System....................................................................................................................128
The Drive System.......................................................................................................................139
General Machine Maintenance...................................................................................................146
Section 7: Troubleshooting..................................................................................................149
Sequence of Operation ..................................................................................................................150
Preparing for Operation Off Approach.......................................................................................150
Preparing for Operation On Approach .......................................................................................151
The Cleaning System .................................................................................................................154
The Conditioning System...........................................................................................................157
The Bufng Operation ..............................................................................................................158
The Traction Drive System ........................................................................................................159
Troubleshooting Using the Tablet .................................................................................................161
Sensors .......................................................................................................................................162

MAX Operation & Service Manual 5
Cleaning .....................................................................................................................................163
Conditioning...............................................................................................................................164
Drive...........................................................................................................................................165
Oil Injector and Cleaner Spray Tests..........................................................................................166
PREDICTIVE ANALYTICS ........................................................................................................168
Error Messages .............................................................................................................................168
Oil Contamination Error ............................................................................................................170
List of Error Messages ...............................................................................................................172
Error Messages that Appear During Preparation (on approach) ................................................173
Error Messages that Appear During Operation (on the lane) ....................................................176
Warning and Alert Messages ........................................................................................................181
Maintenance Messages .................................................................................................................184
Quick-list of Maintenance Counters ..........................................................................................184
Mechanical Failures ......................................................................................................................186
List Of Mechanical Failure Categories ......................................................................................186
Section 8: Lane Maintenance and Pattern Design Theory...............................................193
Lane Maintenance .........................................................................................................................193
Identifying Your Maintenance Needs.........................................................................................193
Pattern Development.....................................................................................................................194
Design a Conditioner Pattern .....................................................................................................199
Verifying The Conditioner Pattern .............................................................................................201
Adjusting The Conditioner Pattern ............................................................................................201
Brunswick Pattern Library ............................................................................................................202
Importing Patterns from the Cloud ............................................................................................202
Exporting Patterns To Your Private Cloud Account ..................................................................206
Importing Patterns From Your Private Cloud Account .............................................................208
Section 9: Appendix .............................................................................................................209
Pre-installation Packing List .........................................................................................................209
Lane Machine Complete with Covers and Tablet ......................................................................209
Electrical Schematics & Diagrams................................................................................................211
Fuse Locations & Specications and Output LED Locations ...................................................211
Electrical System Schematic - Left Side View...........................................................................213
Electrical System Schematic - Right Side View ........................................................................214
Electrical System Schematic - Rear View..................................................................................215
Electronics Control Enclosure - 24VDC....................................................................................216
Overall Tablet Schematic ...........................................................................................................217
Tablet & Handle Keypad Schematic ..........................................................................................218

6MAX Operation & Service Manual6 Section 1: Safety MAX Operation & Service Manual
Section 1: SAFETY!
NOTES & WARNINGS
Throughout this publication, “Warnings”, and “Cautions” (accompanied by one of the International
HAZARD Symbols) are used to alert the mechanic to special instructions concerning a particular
service or operation that may be hazardous if performed incorrectly or carelessly. They are dened
below. OBSERVE AND READ THEM CAREFULLY!
These “Safety Alerts” alone cannot eliminate the hazards that they signal. Strict compliance to these
special instructions when performing the service, along with training and “Common Sense” operation,
are major accident prevention measures.
NOTEorIMPORTANT!:Willdesignatesignicantinformationalnotes.
WARNING! Will designate a mechanical or nonelectrical alert which could
potentially cause personal injury or death.
WARNING! Will designate electrical alerts which could potentially cause
personal injury or death.
CAUTION! Will designate an alert which could potentially cause product
damage.
Will designate grounding alerts.
SAFETY NOTICE TO USERS OF THIS MANUAL
This manual has been written and published by the Service Department of Brunswick Bowling
Products to aid the reader when servicing or installing the products described.
It is assumed that these personnel are familiar with, and have been trained in, the servicing or
installation procedures of these products, which includes the use of common mechanic’s hand tools and
any special Brunswick or recommended tools from other suppliers.
We could not possibly know of and advise the reader of all conceivable procedures by which a service
might be performed and of the possible hazards and/or results of each method. We have not attempted
any such wide evaluation. Therefore, anyone who uses a service procedure and/or tool, which is not
recommended by Brunswick, must rst completely satisfy himself that neither his nor the product’s
safety will be endangered by the service procedure selected.
All information, illustrations and specications contained in this manual are based on the latest product
information available at the time of publication.
It should be kept in mind, while working on the product, that the electrical system is capable of violent
and damaging short circuits or severe electrical shocks. When performing any work where electrical
terminals could possibly be grounded or touched by the mechanic, the power to the product should be
disconnected prior to servicing and remain disconnected until servicing is complete.

MAX Operation & Service Manual 7MAX Operation & Service Manual Section 1: Safety 7
GENERAL SAFETY PRECAUTIONS
In addition to the warnings and cautions provided within the manual, you should understand and follow
these general principles for safe machine operation.
CAUTION! Do not operate with an extension cord or power cord other than the
one provided with this machine.
WARNING! Get a partner to help in lifting and lowering to avoid back injury.
Take care when lifting or lowering this machine into transport position. Use
proper lifting and lowering techniques. Make sure to bend at the knees and
use a back support, if needed.
WARNING! Be sure the building’s power supply provides properly grounded
receptacles and the correct voltage and amps for this machine: 115V, 20A or
230V, 15A service.
 WARNING!Donotattempttomakeanywiringmodications.
 CAUTION!Replacefuseswiththoseofthesamespecicationslistedinthe
wiring diagram in the Appendix of this manual.
CAUTION! Use only cleaners and conditioners intended for use with this
machine.
 WARNING!Donotallowuidtoentertheelectricalenclosureorcomein
contact with electrical components.
CAUTION! Do not pour cleaner into the conditioner tank, turn off machine
immediately and remove and clean thoroughly. Refer to Section 6 of this
manual.
WARNING! Always undertake maintenance operations away from the
approach to avoid spilling liquids on the approach and clean up any drips or
spills immediately.
CAUTION! Manage the power cord so that it does not get trapped under the
lane machine. Replace the protective sleeve and heat shrink tubing on the
power cord if they become damaged.
WARNING! Never use any batteries, other than the type supplied with the
machine or other options authorized by Brunswick. Mixing battery types or
using batteries that are different from what is supplied with the machine may
damage the machine and cause serious injury or death to the operator. Use of
alternate batteries, power supplies or chargers will void the machine warranty.

8MAX Operation & Service Manual8 Section 1: Safety MAX Operation & Service Manual
1. This product is intended only for use in commercial bowling centers and by a trained operator.
2. Do not attempt to undertake any maintenance or service for which you are not qualied.
3. Contact your Brunswick Sales or Service Representative if you are interested in receiving
training.
4. Do not overll tanks.
5. Be sure all components are dry before supplying power to the machine.
6. If you need assistance, please contact your authorized Distributor or the Brunswick Technical
Support (BTS) in the United States at 1-800-YES-BOWL, or internationally at 231-725-4966.
For non emergency support, e-mail [e-mail]
7. This product should only be operated in 40°F to 105°F (5°C to 40°C) ambient air temperature,
in relative humidity not exceeding 50%, and at altitudes up to 6560 feet (2000 m) above mean
sea level.
8. Transportation and storage temperatures should not exceed -10°F to 130°F (-25°C to +55°C) and
should not exceed 160°F (70°C) for more than 24 hours.
9. This machine is designed and manufactured to provide many years of dependable service.
Industry experience and common sense are important factors to ensure optimal reliability.

MAX Operation & Service Manual 9MAX Operation & Service Manual Section 1: Safety 9
GROUNDING
This Class I, Single-Phase lane cleaning/conditioning machine must be grounded while in use to protect
the operator from electric shock. The machine is provided with a three-conductor cord and a three-
contact grounding-type attachment plug to t the proper grounding-type receptacle. The GREEN/
YELLOW conductor in the cord is the grounding wire. Never connect this wire to any other terminal
than the grounding pin of the attachment plug.
A 15 Amp, 120-Volt nominal AC input grounding plug is supplied on the power cords as shown in the
Figure 1-1. Make sure that the machine is connected to an outlet having the same conguration as this
plug when your center is supplied with 120-Volt nominal AC, single phase power.
Figure 1-1
A 16 Amp, 230-Volt nominal AC input grounding Schuko type plug is supplied on the power cord
for international MAX shipments as shown in Figure 1-2. If you need to replace this plug or use an
adapter, make sure that the black wire is connected to the “line” terminal, the white wire is connected
to the “neutral” terminal and the green wire is connected to the “ground” terminal.
Figure 1-2

10 MAX Operation & Service Manual10 Section 1: Safety MAX Operation & Service Manual
MACHINE DECALS
Daily Maintenance (reorder part number 14-100472-000), Serial Number, Cautions (reorder part number
14-100146-000), Charger Connections (reorder part number 14-100954-000) and BTS/Warranty Contact
(reorder part number 14-100425-000) decals are located on the lane machine as shown in Figures
1-3and1-4. Please make sure that you understand and are familiar with the instructions on these
decals before operating or servicing this lane machine. If you need assistance or replacement decals,
please contact your authorized Distributor or the Brunswick Technical Support (BTS) in the United
States at 1-800-YES-BOWL, or internationally at 231-725-4966. For non emergency support, e-mail
[e-mail].
(1) (2)
(3)
MODEL NUMBER VOLTAGE
FULL LOAD AMPS
SERIAL NUMBER
FREQUENCY
HZ
PROTECTED BY THE FOLLOWING US PATENTS: 7,014,714 / 7,611,583 / 7,784,147
CAUTION !!!!! READ OPERATIONS MANUAL BEFORE USING
REMOVE POWER BEFORE SERVICING
8,122,563 OTHER PATENTS PENDING AND THE FOLLOWING CANADIAN PATENT.
R
BOWLING PRODUCTS LLC.
525 W. Laketon Ave.
Muskegon, MI 49441
REPLACE LITHIUM BATTERY ONLY WITH BRUNSWICK PART No. 14-100957-004
RECHARGE LISTED BATTERIES ONLY WITH BRUNSWICK PART No. 14-100924-000
CHARGER
MASSPOWER
OR 14-100957-002.
CA2,591,014 BRUNSWICK BOWLING PRODUCTS LLC. MUSKEGON, MI USA
14-101707-001 thru -502 100-240VAC
13
50/60
204 kg1.3 kW
ALWAYS CONNECT THE BATTERY CHARGER WHEN NOT RUNNING THE LANE MACHINE.
1
2
1. GREEN POWER LED MUST BE ON TO MONITOR BATTERIES.
2. CONNECT RED CHARGER CONNECTOR TO PORT ON LEFT HAND SIDE COVER.
USE TERRY CLOTH TOWEL.
ALWAYS INSPECT APPROACH AREAS
AND CLEAN SPILLS OR DRIPS
IMMEDIATELY.
REPLACE ANY LOOSE FOAM.
6
4
5
7
3
2
1
8
3. WIPE DRIVE WHEELS.
DAILY MAINTENANCE:
2. WIPE SQUEEGEE ASSY..
4. BLOT MID-FRAME FOAM.
5. BLOT ALL INJECTOR TIPS.
6. WIPE BOTH REAR GUIDE WHEELS.
1. WIPE ALL CLEANER SPRAY NOZZLES.
7. REMOVE BUFFER SHIELD FOAM AND
WIPER SHIELD REPLACE FOAM IF
NECESSARY.
8. WIPE REAR WHEELS.
Figure1-3.SerialNumberandDailyMaintenanceDecalLocations
(1) SERIAL # DECAL (2) DAILY MAINTENANCE DECAL
(REORDER PART NUMBER
14-100472-000)
(3) CHARGER CONNECTION DECAL
(REORDER PART NUMBER
14-100954-000)