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BSA Winged Wheel W1 User manual

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"STRUCTIOH
MÄË:NUËr "f7
EZIFE
"á¢d;máft
Modél "
Instruction Manual
for
ȧH
WNGE:D WHE:E:L
Model Wl
B.s.A. aycLËs l.TD.,
Waverley Works' BIRMINGIIAM, lO
Director¢ :
SIR BERN^RD DocKER. K.J3.E., (C/io"mw).
J 1_EEx. c.B.E. J. A. T. DlcKNsoN, o.Bri. S. F. D[c".
T. P. WHITTINGTON_
r¢léPAone_. Bimingham Victoria 37l l (6 hnes).
rehzgróims a"út C4ójes.. '( Selcyc.'' Bimringham.
B.S.±:_f%.:±_?__L_P.:r_spreJ?Í._ _+gm lo ftti:' thc des.gns o' any
const"ti"al detail.s..of !h¢jr-n.a"fa£iures-a;-á-n®;-ti-;c
w4lhoú giv®ng notüe.
WW+8oi+-Io-Io-Io Printed in F,nglaod jiéüj"t! Jam ]95s
cop!right B.s.A. co. Ltd.
TEcHNlaAL I)ATA.
CONTENTS.
Brake
Carburetter ...
Clutch
Controls
Pag?s
ll, 22
3l
"..9, 10, 2[
7, 9
Cylinder Head and Barrel Removal 28
Driving
Decarbonismg
Electrical Equipment
Exhaust Port
Fitting Unit
Fuel (Petroil)
Hub Bcarings
lgnition Timing
Lighting
Lubrication ...
Magneto
Maintenaince and Adjustment
Petrol Tank Fitting
Piston Rmgs Gap...
Running-in ...
Silencer Cleaning ...
Sparkmg Plug
Starting
Technical Data
Transmission Oil
l4
23
35
2.5
4
12
:3
3
13
35
18
7
3
15
30
14
3
]3
Petrol tank capacity (approx. ) Ha.lf ga.llon
"Petroi1" mixture Ilalf gallon petrol and two
measures oil (20 to 1).
Gearcase capa,city One-eighth pint (l± measures)
Bore 36mm.
Stroke 34mm.
Capacity (swept volume) 35c c.
Piston ring ga.p .006/.O l Oin.
Ignition timin# Piston distance before top dead
centre (t.d c.) with points Just opening 5/32in.
Plug point gap O20in. to O22in. (.Slmm.to.56mm.)
Contact breaker point setting .O l sin.
Gea.r ratio l8.7 to l
Reaï tyre 26in. x l iin. (Dunlop Carrier)
Reartyrepressure (lb) 40 43 46 49 52 S5
Rider'sweight(stones) 7 8 9 10 ll l2
Carburetter type Amal 335/ l
Standard jet 27
Jet needle position Centre notch
Dry weight of eligine and wheel 26±lb.
Dry weíght of petrol tank/carrier 3tlb.
Correct bulbs to use r F'ront lamp 6v. 6w
when lamps are fitted <i Rear hmp 6v.45A or.5A
Í
HOW TO FIT A B.S.A. WINGBD WIïEEl,
TO YOUR BICYCLE.
It is quite likely tha,t the dea,ler from whom you
purcha.se the B.S.A. WINGED WHEEL will do
this work for you. but some users may prefG.r to fit
the unit themselves, in whicli case tlie following
notes will be of some help.
This work is carried out in three separate stages
which are as follows :-
Fitting the actua,l unit to the frame.
Installirig the petrol tank.
Fixing the three control levers to the handle-
bars.
Since the machine `rill be ridden at much higher
speeds than when used as a normal bicycle, it will
be subJected to considerably greater road shocks.
It is strongly a,dvised that the a,djustment of the
head and front wheel bearings are ca,refully checked,
and that such a.tta,chments as mudguards are ma.de
secuie. The use ol spring washers is advised.
Fittíng the Unit to the frame.
The overallwidth of the l3.S.A. WINGED WHEEL
is 4-ll/l6" between the face ol the cone locking
washel a,nd the spindle locknut. This means that
the unit will fit directlv between the fork ends of a
sta,ndard bicycle. Thc.re may be a slight variation
as between one bicycle and another, a.mounting to
about one-eighth inch more or less than this figure,
but the fork elids will easily sPyj??g to this extent.
If tlio width between the fork ends is appreciably
less than 4-"/I6J", it will not be possib]e to fit the
B.S.A. WINGI:D WIll.-J.:I, "nveniently, but if,
Í)n the other h,,irid. the wi(lth Li somewhat grf.ater
r,ha,n ths dinielisi.)n, ,bnc th. distam.e mav be taken
4
-.~ (,'.l± í_~ - ,_
(
up with suitable packing washers, always provided
tha,t there is eliough length of spindle left at each
side to allow for the proper fitting o£ the chain tei]-
sioners, mudguard stays and wheel spindle nuts.
On ma.chines fitted with chain covers or oil baths
it may be necessary to' fit a washer on the spindle
and a number 4 Sprocket to ensure that the brake
drum dm not rub.
Fig. l. Fitting between fork ends.
Assuming tha.t the width between the íork ends
is suita,ble, it is only necessary to slacken the wheel
spindle nuts right ba,ck, or better still remove them
altogether. and to slide the wheel iI]to position in
the same manner as that adopted for the fitting oí
ali ordina.ry bicycle rea,r wheel. Next fit the chain
a.djusters, the mudguard sta,ys, and the wheel
spindle nuts. In the case of a sports type frame,
5
(
the fork ends wi]l be oí the drop-out pattem and
no chain adjusters are íitted. Screw the cliain
adjusters in or out until the correct tensioI] is
given to the pedalling chain, and then lightly
tighten the wheel spindle nuts. When settiI]g íor
chaii] tension, see that the wheel is also in correct
tra.ck alignment.
Fig. 2. Tank filler cap an(1 mea.sure for oil.
Next turn your attention to the torque rea.ction
clip.4, Fig. 7, which fits over the chainstay Alter-
native clips for round and Dshape stays are pro-
vided with each engine. When tightening the clip
bolt, it is essential that no side strain is pla.ced on
the unit by íorcing the torque arm inwards oT. out-
wards to conta.ct the fa,ce of the clip. If necessary,
set the arm slight]y, adjusting the offset to suit
the individual conditions, or if the displacement is
very small use washers as a paclring between clip
and arm. Tighten the clip bolt securely. It only
remains for the wheel spindle nuts to be given a
6
(
final tum of the spamer. and the unit rill be
correctly fitted in position.
Petrol Tank.
This is bui]t into a separate carrier which is
supI)orted on the backstays by two clips whcse
method of assembly is clearly scen at Á, F]'L,. 2.
apd by a special attachment unit which goes above
the backstay bridge. To attach this it is only
necessary to place the ba.r Í? against the rear of
the trin backstay tubes, fit the cliI) C in the po§ition
shown and insert and tighten up the centre locking
pin D. In order to place bar B correctly against
the backstay tubes it may be necessary to slacken
the nuts E slightly, tightening them afterwards.
The operation of fitting the tank l's completed
when the petrol pipe between the tap and the
carburetter is attached.
See that petro] tank is level-or with a slight
downward tllt at rear-when fitted. Otherwíse a
quantity of luel wi11 remain in the íorward end
and provent a full half gal]on being accommodated
when refilling.
On bicycles having a bent top rail a special
attachment íor the tank is necessary to ensure
level fitting; this can be obtained through your
local dealer.
When fimng wíth fuel for the first time see that
therc. is no airlock in the pipe.
Handlebar Controls.
When the B.S.A. WINGEI) WIIEEL is delivered
the three control cables are alreacly attached to the
unít, aI`d it is therefore only neccssary to lead the
cables along the fraime tubes and fix them wíth
the rubber clips provided.
7
Throttle.
The combined throttlo and strangler control ,Í,
Fig. 3, is mounted above the right handlebar, aind
attached by a cliI) in the normal mamer as shown.
"-ëii-
Fig. 3. Ha.ndlebal controls
Brake.
1,`or convenieuce in driving the bral" c()ntro]
should be mounted oli the right handleba,r, a.nd
since on the majority of pedal bicycles the rea,r
bra,ke control is riorma,lly oii the left, and tho froqt
. brake on the right, this will involve movírig the
front control lever to the left bar. Fig. 3 shows
this arrangement with the B.S.A. WINGED
WHEEL brake control at B.
8
(
Clutch.
The clutch controI C, which also incoiporates a
ratchet retailiing device, is mounted, in a similar
manner to the brake lever, on the left handlebar.
Adlustments.
After the three control levers haJ,e been mounted
on the handleba.rs " described a,bove. it will bo
necessary in the ca.se of the clutch and t)rake levers
to adjust them properly Full instruction§ _'or this
are gïven on pag® 2l and 22.
THE CONTROLS.
When fitting the controls, avoid sliarp bends in
the cables. It is advisable to fit the cable cupg at
the top and bottom of the £ront down tube and on
tho chainstay.
Throttle.
The carburetter throttle, which controls the
amount of gas entering the cylinder, and therefore
the amount of power developed by the engúe and
the speed of the cycle, is operated through a Bowden
cable by lever ,4, Fig. 3, on the right handlebar.
The throttle is opened when the lever is movod h
a clockwise direction, as indicited by the anow
in the illustration.
The operation of the carburetter stramgler íol cold
starting (see pages lO, l4 and 3l) is also períomod
by the throttle lever when it is moved beyond tho
position at whích full throttle i§ obtaiined. Fun
instructíons with regard to tbis are given mder
the heading of "Stairting" on page l4.
9
The twist grip throttle control which may be
fitted, opera,tes in aii anti-clockwise direction to
open throttle. To start from cold the trigger (,-
Fig. 3, is pushed downward giving the necessary
additional movement to the twist grip to bring the
carburetter st,rangler into operation. The trigger
returns to the normal position as the twist grip is
closed, and thereafter restricts movement to the
normal operationa,l range.
Note that the adjuster at the carburetter end of
the throttle cable ís for adjustment of cable length
only, and should not under anv circumstances, be
used to give a "tick over" with the throttle closed,
as this will cause the strangler to come ínto opera-
tïon at full throttle, causing partial choking aníï
increased petrol consumption.
Adjustment should be set so that the strangler
flap sta,rts to operate immediately after the lever
or twist grip is taken past the full throttle stop
when the trigger is lifted.
Clutch.
The clutch control lever is mounted on the left
handlebar as shown at C, Fig. 3, a,rid it operates
Fig. 4. Clutch a.djustment.
lU
the clutch withdrawal mechanism through a Bowden
cable, the actuating lever at the other end of the
cable being seeri in Fig. 4
When the clutch lever is pulle`1 up as fara,s it will
go tc)wards the ha,ridlebar. the drive is discontiected
betweea the engine and the rea,r wheel. The lever ís
locked in this p,sition by a, ratchet E, Fig. 3. To
eiigage the clutch it is only r"cessa,ry to disengage
the ratchet by pressing it inwards, and then relea,se
the clutcli lever. This must be done gradua.uy in
order to ensure shooth engragement.
Brake.
The rear brake control lever is mounted under
the right handlebar and opera,tes through a Bowden
cable, the a.ctuating lever at the other eI]d being
seen in Fig. 5. In common with all halidlebar
controlled brakes the large extemal expanding
Fig. 5. Brake cable a,djustment.
m
brake in the B.S.A. WINGED WHEEL is applíed
: when the lever is pulled towards the handlebar and
relea,sed when the lever is relased.
PREPARING FOR THE ROAD.
Petroíl.
The B.S.A. WINGED WHEEL engine operates
on tho PETROIL system, which means that engino
oil is dissolved in the petiol and automaticauy
provjdes correct lubrication without any íurther
responsjbility on the part of the rider, beyond that
of supp]ying a míxture of a suitable strength when-
ever the petrol ta,rik is refilled.
Instructions íor the correct proportions of petrol
alid oil are marked on the tank filler cap (see Fig2),
whicha.lsoincorporates a mea§ure, a,nd itwi]] benoted
that two fills of oil £rom this measure are correct
for half a gallon of petrol, the resultant quantíty
of PETROIL mixtuie being sufficient to fi]l the ta,nk.
The mixing of the petrol and oil should preíerably
be carried out in a separate container beíore behg
put in the tank, to ensure that the oil is thoroughly
dissolvod, but íf it is not practicable to do thís, the
oil should be poured into the tank first, followed by
the petrol, and the bicycle should be vigorou§1y
shaken sidewa.ys a few times in order to make suro
that the two liquids are properly mixed.
"PORTANT.- Do not lay machine on its síde íor
the purposes of adjustment or tyTe repair without
first removing or drainíng carburetter. The
petrol-oil mixture is liaible to draili out of the car-
buretter into the brake drum where the oil content
wnl reduce braking efficiency.
l2
Shell
TABLE I.
RECOMMENDED OILS.
(Summer and Winter)
Brand
Grrie
MobiloiI BB
Essolube Ebso 40
Castrol XXI.
B.P. Energol SAE 4O
XlOO40
*We also approve theuse®í ±he petrol/oíl mixture
No. l aa supp1íed by the Shell-Mex and B.P. Two-
Stroke Petroíl Servïce.
Oll íor Transmisslon.
There is a separato oil supply for the transnrission
gear, and beíore starting íor tho first time thͧ must
be filled to the corr«t level. Filler phg Á, Fíg. 6,
i§ províded for thí9 purpose.
The correct quantity of oil is } pút (approx. l!
measures), and the recommoI]ded grades aro tho
same a.s thme givon ín Table l above.
Fig. 6. Gearcase filler cap.
l3
Starting.
First, turn on the petrol tap by pulling the knob
out. Then if the engine is cold (j.e. if it has not
nin for a few hours, and the temperature has there-
fore íallen to atmospheric level), it will proba,bly be
necessary to close the strangler in order to ensure
an easy start. To do this, press the triggor D,
Fig. 3, inwards irith the thumb and, holding it
thus, open throttle lever 4, by moving it in a.
clockwise direction to its fullest extelit. The
thumb may then be taken írom the trigger,
which will remain out of enga,gement until it is
allowed to ratchet back.
Release thc clutch by pulling up lever C, to
its íullest extent, in which position tho clutch
`rill be held out by the ratchet E`. Theli mount
the bicycle and pedal off in the normal manner.
When a suitabk. speed has been obtained, depress
the ratchet and gladuaily release the clutch lever.
This will couple the engine to the rear wheel and
cause the íormer to rotate, whereupon it should
immediately commence firing.
As sooii as the engine is running smoothly, which
should not ta.ke more than a secorid or so, ease the
throttle lever back slightly in order to release the
stra.ngler. The machine can then be ridden nor-
ma]ly a.s described iI] the next sectíon.
Drlving.
The speed of the engine and therefore of the
bicycle is controlled by the throttle lever and within
the limits of the performance of the B.S.A. Winged
Wheel it gives a uniíorm range of speed from a
walking pace with the throttle neaïly closed ríght
up to the maximum speed on the level amounting
to about 25 m.p.h. with corresponding lower speeds
on hills.
l4
Pedal assista.nce should never be riecessary on
the level except perhaps for starting, and aga.inst
a strong head wind, but it is expected that a smau
amount oí pedalling `rill be necessary occasionauy
on gra,dients, and the rider will rapidly learI} by
experience how best to a.ssist the engirie in this
resI)ex)t. The engine should never be auowed to
labour, and it will be íound that on quite severe
gra,dients the pedalling does not call for much
physical effort be¬ause it is only a matter of supply-
ing a little extra power above and beyond tha,t of
which the engine is ca,pable.
Any temptation to "drive on the brake," should
t)e avoided as it is obviously futile to have the
engine generating on one hand, amd íor that power
to be a.bsorbed on the other. When the occasion
arises for stopping or s]owing down, the throttle
should be closed and the clutch must be disengaged
before the brake is applied in order to avoid snatch
in the transmission.
Runnlng-in.
Running-in is really the most important period
in the liíe of the engine, and the handling you give
it during the early part of its liíe will determine,
what sort of service it is going to gíve you later.
If you try to put it through its pa,ces too soon
you will run the risk of seizure and other troubles
which may ha.ve a lasting eÍÏect on the engine, and,
iI` any case, until it is rea.1ly ruri-in it wil] not be
at its best. So give your engine a chance to settle
down during the first 250 miles of its life.
Avoid sudden and sharp acceleration. Do not
force it up hills, when a small amount of pedalling
would ea.se the load.
l5
Í
èarry out the periodical mahtelianco details
daicribed later irith faithíul regularity.
ÄÍter the first l50 milö, release the drain scr®w
J4, Fig. & two turu, whicl) will allow ainy oil which
may have accumulated to draín out. Wqi +he
Fig. 7. Süe elevation of unit.
pgtrou lubrication system employed there is never
a considerable quantity oí 1iquid oil in the crank-
case, but wha,tever oil there is should be drained
away, and this is preíerably done while tho mgine
is wam immediately after ai run, aB the oil wrill flow
l6
(
more íreely a.nd carry with it any íoreign matter
which lnay have fotind its way into the crankcas®
duritig the running-h proc®s.
Make certain on roplacing the screw that it is
made quite tignt iI) order tp prevent loss of crank.
case compi.ession.
Fig. 8. Front elevation of urit.
Note. This drain screw on]y concems tbe crank-
case, and not the ge":case, whích cam only be
emptied via the plug Á, Eg. 6.
l7