Buderus 500 - 24/S User manual

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Please read thoroughly before operating the unit
Users Manual
Gas wall hung Boiler condensing
Buderus 500 - 24/S

Users manual
2Users manual for Buderus 500 - 24/S • edition 02/2006
Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements!
Introduction
Please read these instructions and follow them carefully for a
safe and economical use of your system boiler.
Important general instructions for use
This device should only be used for its intended purpose and
in accordance with the regulations.
It is a requirement and in your own interest, and that of safety
that this boiler must be installed by a CORGI registered
installer, in accordance with the relevant requirements of the
current Gas Safety (Installation and Use) Regulations,
The Building Regulations, current I.E.E. Wiring Regulations
and the relevant British Standard Codes of Practise.
The device may only be used in combination with the units,
accessories and spare parts listed in the installation and
maintenance instructions.
Other combinations of units, accessories and consumables
are only to be used if they completely fulfil the specifications
involved, and if system performance and safety are not
affected in any way.
Subject to technical modifications
As a result of our policy of constant development, there may be
small differences with respect to illustrations, functional steps
and technical data.
Cleaning
For normal cleaning simply dust with a dry cloth. To remove
stubborn marks and stains, wipe with a damp cloth and soap
and finish off with a dry cloth.
DO NOT use abrasive cleaning materials.
G. C. Aplliance No. :
Buderus 500-24/S : 41-110-24

Users manual
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Contents
1 Safety precautions. . . . . . . . . . . . . . . . . . . . . 4
2 Installation area / boiler room. . . . . . . . . . . . 4
3 Working in the heating system. . . . . . . . . . . 4
4 Functions of the system and operating
instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 Conversion to LPG . . . . . . . . . . . . . . . . . . . . 4
7 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . 4
8 Permanent clearances. . . . . . . . . . . . . . . . . . 5
9 DBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10 Initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . 7
10.1 Preparing for operation . . . . . . . . . . . . . . . . . . 7
10.2 Operational and fault codes . . . . . . . . . . . . . . . 8
11 Taking the system out of service . . . . . . . . . 9
11.1 Draining the system in case of frost. . . . . . . . . 9
Preface
Dear Customer,
Your Buderus 500 Series wall-mounted condensing gas sys-
tem boiler has been designed and built in accordance with
state-of-the-art technological standards and the recognised
safety rules. Special focus has been placed on operator con-
venience in this respect.
Carefully read the safety instructions and operating manual to
ensure safe, economic and ecologically beneficial use of the
unit.
Due to the high efficiency of the boiler a plume of water vapour
may form at the terminal during operation. This is normal.

Users manual
4Users manual for Buderus 500 - 24/S • edition 02/2006
Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements!
1 Safety precautions
2 Installation area / boiler room
3 Working in the heating system
It is recommended to enter into a service contract with
a specialist company.
4 Functions of the system and
operating instructions
The installer should familiarize the user with the functions and
operation of the heating system and ensure that a complete set
of technical documentation is supplied.
5 Maintenance intervals
For optimum, long-term reliable functioning of the heating
boiler, and in order to be able to claim under the terms of the
manufacturer's warranty, the heating boiler must be inspected
and maintained at least once a year (under normal operating
conditions) by an officially recognized installation and service
engineer. The term "normal operating conditions" means that
the heating boiler is used to provide central heating and/or hot
water to no more than one single-family dwelling.
In all other cases, the heating boiler must be inspected and
maintained by an officially recognised installation service engi-
neer every 2,500 burner operating hours.
6 Conversion to LPG
The boiler is suited for natural gas. To convert the boiler to
LPG you must contact a CORGI registered fitter.
7Abbreviations
DBA = Control unit (Dedicated Burner Automat)
CH flow = Central heating flow
CH return = Central heating return
MCW = Mains Cold Water.
DANGER!
If you smell gas:
1. No naked flames ! Do not smoke !
2. Avoid sparks ! Do not operate electrical
switches. Do not use the telephone, plug-
in devices of any kind or the doorbell!
3. Shut off the main gas supply!
4. Open windows and doors!
5. Warn building occupants and evacuate
the building!
6. Call the gas distributor (under 'GAS' in the
telephone directory) from outside the
building!
NOTE
In the event of any other type of incident, shut off
the main gas supply and electric supply to the
appliance and seek assistance from a CORGI
registered engineer.
DANGER!
The air intake and outlet openings must not be
reduced in size or closed.
DANGER!
Do not store or use inflammable materials or
liquids near the heating boiler.
NOTE
To prevent the boiler from being damaged, care
must be taken not to contaminate the combustion
air with halogenated hydrocarbons (e. g. con-
tained in aerosol sprays, solvents, detergents,
paints, and adhesives), or with high quantities of
dust. The room in which the boiler is installed
must be frost-proof and be well ventilated.
DANGER!
Only a CORGI registered Engineer is to be
entrusted with the installation of this boiler, the
gas supply and the flue connection. Commission-
ing, Servicing and any Repairs must be carried
out by a competent person i.e.:
a CORGI Registered Engineer.
All CORGI Registered Installers carry a CORGI
identification card and have a registration
number. Both should be recorded in your boiler
logbook. You can check if your installer/Engineer
is registered by telephoning 01256 372300 or by
writing to:
CORGI, 1 Elmwood, Chineham Business Park,
Crockford Lane, Basingstoke. RG24 8WG.
NOTE
The heating boiler is designed exclusively for
heating water as part of a central heating system
and/or hot-water system.

Users manual
Users manual for Buderus 500 - 24/S • edition 02/2006 5
Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk
8 Permanent clearances
The boiler must be located in an area with the following
permanent clearances.
8 mm 8 mm 8 mm
21 mm21 mm
NOTE
The permanent clearances do not change if a
wall spacing frame is used.
The installer or service engineer must be able
to create sufficient service clearences. These
clearences should have been considered at
time of installation.

Users manual
6Users manual for Buderus 500 - 24/S • edition 02/2006
Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements!
9DBA
The boiler is equipped with a DBA. This is the internal control
of the boiler. The DBA is located behind the access panel.
The DBA allows you to operate the boiler and to make adjust-
ments in its settings.
DBA overview:
1. Mains switch (see fig. 1)
Use this switch to turn the boiler on or off.
2. Reset button "B"(see fig. 1)
When a blinking code is in the display, it is possible to try and
restart the boiler by pressing this button.
3. Service Button "A"(see fig. 1)
Is used for servicing purposes only.
DO NOT use this button!
4. Display (see fig. 1)
The display visualizes settings, adjustments and fault codes
(see fig. 2).
5. Menu button "E" (see fig. 1)
The menu button "E" allows you to scroll through the menu
items.
Pressing the Ebutton once, the current DHW temperature (in
combination with an external hot water cylinder) setting is
displayed.
Pressing the Ebutton again gives the current setting of
summer operation.
Pressing the Ebutton once more gives the current CH flow
temperature setting.
6. and 7. Up "C"and Down "D"keys (see fig. 1)
These keys can be used for adjusting temperatures and
activating or de-activating certain summer operation.
The Ckey when pressed gives the current operating status of
the boiler.
fig. 1 DBA
item 1: mains switch
item 2: "reset" button
item 3: "service" button
item 4: display
item 5: "menu" button
item 6: adjusting arrow up
item 7: adjusting arrow down
217
3 4 5 6
NOTE
It is not possible to reset the boiler when there
is no fault code blinking in the display.
fig. 2 DBA display

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Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk
10 Initial start-up
10.1 Preparing for operation
Please also note the user manual supplied with the
external time controls and thermostat.
10.1.1 Check water pressure
zCheck the pressure gauge (fig. 3, item 3) located at the
bottom of the boiler for the current system pressure.
Optimum system pressure is 1.5 bar.
10.1.2 Topping up the heating system
The system should be filled with untreated mains water.
zTurn off the boiler by setting the mains switch to "0".
zIf necessary open the CH flow and CH return servicing
valves (fig. 3, item 1 and 2).
zConnect filling loop (accessory) (fig. 5).
zOpen both stop valves (fig. 5).
zFill the system to a pressure of approx. 1.5 bar (fig. 3,
item 3).
zShut both stop valves.
zDisconnect the filling loop.
zVent all radiators from air starting with the lowest radiator
and working your way up to the highest point.
zCheck the pressure after venting. If the pressure has
dropped under 1.0 bar then top up the system as described
previously.
zDisconnect the filling loop and cap off.
fig. 3 Servicing valves
CH flow GAS CH return
123
WARNING!
The wall-mounted condensing gas system boiler
must not be activated at this stage.
fig. 4 DBA – Mains switch
ON
OFF
1
fig. 5 Filling loop
filling
loop
stop
valve
stop
valve
double
check
valve
external
MCW
supply CH
return
NOTE
If there are frequent water losses, have the
system examined and repaired by a CORGI
registered installer. Have the inhibitor concen-
tration checked every year.

Users manual
8Users manual for Buderus 500 - 24/S • edition 02/2006
Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements!
10.1.3 Temperature-setting adjustments
Setting the domestic hot water (DHW) temperature (in
combination with an external hot water cylinder)
zPress Ebutton (see fig. 6, item 2) once then adjust the
DHW temperature to the desired temperature (40 °C -
60 °C) using the Cand Dkeys (see fig. 6, item 1).
Factory setting is 48 °C.
Setting the boiler to summer operation
When you want to make sure that your boiler will not operate
for central heating in the summer then you can set the boiler to
summer operation. The boiler will then only operate for DHW
(in combination with an external hot water cylinder).
zPress the Ebutton (see fig. 6, item 2) twice.
The current setting blinks.
zUse the Cand Dkeys to adjust to desired setting.
Setting the flow temperature for CH
zPress Ebutton (see fig. 6, item 2) three times then adjust
the flow temperature to the desired temperature (30 °C –
80 °C) using the Cand Dkeys (see fig. 6, item 1).
Factory setting is 80 °C.
It is not possible to set the flow temperature when the boiler is
set to summer operation.
10.2 Operational and fault codes
Operating conditions and possible faults can be seen, pressing
the Ckey.
All codes not contained in table 1 should be noted down
separately. These are malfunctions that require the presence
of a CORGI installer.
fig. 6 DBA – control panel
1
2
3
Central heating is on.
Central heating is off (summer operation).
DHW is still available (in combination with an
external hot water cylinder).
NOTE
When summer operation is active then the
boiler will not operate for central heating until
summer operation has been deactivated.
Display after
pressing
service
button
Meaning Rectification
0A, 0C, 0E,
0H, 0L, 0U,
0Y
Boiler is ready for
operation
6A Burner not ignited
Press Reset button B(fig.
6, item 3). If the
burner fails to ignite after
several unblocking opera-
tions, consult a CORGI
installer.
-H Normal heating
mode
Maximum comfort when
set at 60 °C
=H Normal hot water
mode
Tab. 1 Operational and fault codes

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11 Taking the system out of service
zPush the mains power switch (fig. 4, item 1) to “0”.
zClose the gas service valve by turning it clockwise
(fig. 7, item 1).
Frost protection
The boiler has an automatic frost protection. When the CH flow
temperature drops below 7 °C then the boiler will start up.
11.1 Draining the system in case of frost
It is not recommended, but if the boiler needs to be shut down
for a longer period of time, then it is necessary to drain the sys-
tem. Especially when there is a chance for frost conditions.
zTurn off the boiler by setting the mains power to "0" (fig. 4,
item 1).
zClose the gas valve (fig. 7, item 1).
zDrain the system at its lowest point using the stop valves or
radiator (see fig. 8). The automatic air vent at the system’s
highest point must be open.
fig. 7 Gas service valve
12
1: Gas valve closed
2: Gas valve open
fig. 8 Draining the system

Note
10 Users manual for Buderus 500 - 24/S • edition 02/2006
Buderus • http://www.buderus-domestic.co.uk Subject to modifications resulting from technical improvements!

Note
Users manual for Buderus 500 - 24/S • edition 02/2006 11
Subject to modifications resulting from technical improvements! Buderus • http://www.buderus-domestic.co.uk

Heating system specialist:
Buderus
Cotswold Way
Warndon
Worcester
WR4 9SW
Telephone: 01905 - 752 936
Fax: 01905 - 753 130
www.buderus-domestic.co.uk
Buderus is a trading name of BBT Thermotechnology UK Ltd.
Customer Services:
Technical Product Support:
Sales:
Returns:
Spares:
Tel: 0870 - 421 5933
Tel: 0870 - 421 5944
Tel: 01905 - 752 640
Tel: 01905 - 752 531
Tel: 01905 - 752 576
Fax: 01905 - 456 445 / 455 394
Fax: 01905 - 455 392
Fax: 01905 - 754 620
721.532A - 4612 - 02/2006