BUFFALO TURBINE CYCLONE KB4 User manual

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BUFFALO TURBINE LLC
180 Zoar Valley Road
Springville, NY 14141
TEL: [phone] FAX: [phone]
EMAIL: [email protected]
www.buffaloturbine.com
BUFFALO TURBINE'S
CYCLONE KB4
OPERATOR'S MANUAL AND PARTS BOOK
06/11 -BT MAN
EC Declaration of Conformity – Page 27
REFERENCE PAGE 30
FOR THE KB SERIES STANDARD AND D.O.T. APPROVED TRAILER ASSEMBLY INSTRUCTIONS
Part # 3024
WIRELESSREMOTE
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AFTERSERIAL#
Remote instructions begin
on page 19

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BUFFALO TURBINE
WARRANTY REGISTRATION FORM & INSPECTION REPORT
Any units not registered with Buffalo Turbine are not eligible for warranty claims
WARRANTY REGISTRATION
This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery
Customer's Name _______________________ Dealer’s Name __________________________
Address _______________________ Address __________________________
City, State, Zip, Country ____________________ City, State, Zip, Country______________________
Email Address (important) ___________________ Email Address ____________________________
Telephone Number _______________________
Blower Model _______________________ Circle one:
Serial Number _______________________ Commercial Use
Delivery Date _______________________ Private Use
DEALER INSPECTION REPORT SAFETY CHECKS
________ Tire Pressure Check -- Model KB ________ All Decals Installed
_________ Wheel Bolts ________ Review Operating and Safety Instructions
_________ Belt Tension
_________ Lubricate Machine ________ Guards in Place
_________ Fasteners Tight _______ Trailer assembly bolts properly installed and tightened
ALL 3 POINT HITCH MODELS: PTO SHAFTS MUST TELESCOPE IN EVERY POSITION
I have thoroughly instructed the buyer on the above described equipment which reviews the included Operator's
Manual content, equipment care, adjustments, safe operation and applicable warranty policy.
Date __________________ Dealer's Rep. Signature ____________________________
The above equipment and Operator's Manual has been received by me and I have been thoroughly instructed
as to the care, adjustments, safe operation and applicable warranty policy.
Date __________________ Owner's Signature _________________________________
PLEASE FAX A COPY TO BUFFALO TURBINE AT 716 592 2460 Or
Email - [email protected]

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SERIAL NUMBER LOCATION
Always give your dealer the serial number of your Debris Blower when ordering parts or
requesting service or other information.
The serial number plate(s) is located where indicated in the pictures below. Please document
the number in the space provided for easy reference.
The Direction of travel determines the front or rear of blower units
CYCLONE MODEL KB4
LEFT FRONT TOP SURFACE OF FRAME
Serial Number: _______________
Serial #

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Buffalo Turbine
Debris Blowers
WARRANTY
Buffalo Turbine LLC, Inc. warrants the DEBRIS BLOWER to be free from defects in material and
workmanship, under normal use and service. Obligation under this warranty shall extend for a period of
1 year (12 months) and shall be limited to, at the option of Buffalo Turbine, replacement of any parts found,
upon inspection by Buffalo Turbine, to be defective.
Buffalo Turbine reserves the right to incorporate improvements in
material and design of its products without notice and is not obligated to
make the same improvements to equipment previously manufactured.
WARRANTY CLAIMS- Buffalo Turbine Must be Notified Prior to Performing any
Warranty Repairs:
The purchaser claiming under this warranty shall submit a warranty claim in the prescribed form to Buffalo
Turbine or an Authorized Dealer for inspection by an authorized company representative.
Factory ordered Buffalo Turbine parts must be used when filing a warranty claim.
LIMITATIONS OF LIABILITY
This warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or
liabilities on our part of any kind or character, including liabilities for alleged representations or negligence.
We neither assume nor authorize any other person to assume on our behalf, any liability in connection with
the subsequent sale of the DEBRIS BLOWER.
This warranty shall not apply to any DEBRIS BLOWER, which has been altered outside the factory in any
way so as, in the judgment of Buffalo Turbine, to affect its operation or reliability, or which has been
subject to misuse, neglect, or accident.
This warranty does not cover parts and accessories, which are under separate guarantee from the
manufacturers and service can be, obtained from their service facilities. No warranty is extended to regular
service items such as lubricants, belts, paint and the like. (See Page 5)
OPERATION MANUAL
The Purchaser acknowledges having receiving training in the safe operation of the DEBRIS BLOWER and
further acknowledges that Buffalo Turbine does not assume any liability resulting from the operation of the
DEBRIS BLOWER in any manner other than described in the Operator’s Manual supplied at the time of
purchase.
WARRANTY VOID IF NOT REGISTERED
If there are any questions regarding any of our products call Buffalo Turbine at 716 592 2700.
DO NOT SPLIT THE TURBINE HOUSING FOR ANY REASON.
DO NOT ATTEMPT TO SERVICE OR DISASSEMBLE THE TURBINE BLOWER.
DO NOT USE THE TOP OF THE TURBINE HOUSING TO STRAP OR TIE DOWN BLOWER UNITS.
Unauthorized service work on the Turbine Blower will null and void all warranties.

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Manufacturer’s Warranty Who to Contact
The turbine assembly, blower wheel,
frame, engine mounting rails, rotation
motor mounting bracket, tongue, axle
assembly, hub assembly, All belt
driven components and other
components manufactured by Buffalo
Turbine*.
1 Year Parts and Labor
Buffalo Turbine
[phone]
Or Local Authorized Buffalo
Turbine Representative
Rotation Motor 1 Year Parts Buffalo Turbine
[phone]
Yellow/black Box
Wireless transmitter, Receiver, Wiring
harness.
1 Year Parts Buffalo Turbine
[phone]
Battery
1 Year Parts
Reimbursement with Faxed
receipt from new battery and
Defective Battery Serial #.
Up to $30.00
El-Don Battery
(716)-896-0404
Fax: [phone]
Gas Tanks 1 Year Parts Buffalo Turbine
[phone]
Battery Box 1 Year Parts Buffalo Turbine
[phone]
Tires and Wheels 1 Year Parts Buffalo Turbine
[phone]
Kohler Engines 2 Year Engine Warranty
See Engine owner’s Manual
Kohler Dealer
http://kohlerplus.com
go to: Dealer Locator
Sandevil Units Buffalo Turbine
[phone]
EQUIPMENT REGISTRATION, TO INCLUDE THE SERIAL NUMBER OF THE UNIT,
WILL BE REQUIRED FOR ALL WARRANTY REPAIRS. PRE-APPOVAL BY A
FACTORY PERSON (FROM BUFFALO TURBINE) PRIOR TO COMMENCING WITH A
WARRANTY REPAIR, WILL BE REQUIRED BY THE END USER AND AT THE
DEALER / DISTRIBUTOR LEVEL.
REPAIR PARTS MUST BE ORDERED THROUGH YOUR BUFFALO TURBINE
DEALER.
PLEASE CONTACT BUFFALO TURBINE’S SERVICE DEPARTMENT AT 716 592 2700
FOR ANY SERVICE QUESTION YOU MAY HAVE REGARDING THE BUFFALO
TURBINE BLOWERS.

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1. INTRODUCTION
Congratulations on your choice of a Buffalo Turbine Debris Blower. This equipment has been designed and
manufactured to meet the needs of the Turf Care Industry.
Safe, efficient and trouble-free operation of your Buffalo Turbine Blower requires that you and anyone else,
who will be operating or maintaining the Blower, read and understand all of the safety, operation,
maintenance and trouble shooting information contained within this Operator’s manual.
This Manual covers the Cyclone KB4 Turbine Blowers.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your
Buffalo Turbine dealer or distributor if you need assistance, information, or additional copies of the
manuals.
OPERATOR ORIENTATION – The directions left, right, front and rear, as mentioned
throughout the manual, are as seen from the driver’s seat and facing in the direction of travel.
2. SAFETY
SAFETY ALERT SYMBOL
This Safety Alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
The Safety Alert symbol identifies important safety messages on the Buffalo Turbine Blower and in the
manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the
instructions in the safety message.
SIGNAL WORDS: Note the use of the signal words DANGER, WARNING and CAUTION with the
safety messages. The appropriate signal word for each message has been selected using the
following guidelines:
1. DANGER – An immediate and specific hazard that WILL result in severe personal
injury or death if the proper precautions are not taken.
2. WARNING -- A specific hazard or unsafe practice that COULD result in severe personal injury
or death if proper precautions are not taken.
3. CAUTION – Unsafe practices that COULD result in personal injury if proper practices are not
taken, or as a reminder of good safety.
Why is SAFETY important to you?
3 Big Reasons: Accidents Disable and Kill
Accidents Cost
A
ccidents Can Be Avoided

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2.1 SAFETY
YOU are responsible for the SAFE operation
and maintenance of your Buffalo Turbine Debris
Blower. YOU must ensure that you and anyone
else, who is going to operate, maintain or work
around the Buffalo Turbine Blower be familiar
with the operating and maintenance procedures
and related SAFETY information contained in
this manual. This manual will take you step-by-
step through your working day and alerts you to
all good safety practice while operating the
Blower.
Remember YOU are the key to safety. Good
safety practices not only protect you but also the
people around you. Make these practices a
working part of your safety program. Be certain
that EVERYONE operating this machine is
familiar with the procedures recommended and
follows safety precautions. Remember most
accidents can be prevented. Do not risk injury or
death by ignoring good safety practices.
•Blower owners must give operating
instructions to operators or employees
before allowing them to operate the Blower,
and at least annually thereafter.
•The most important safety device on this
equipment is a SAFE operator. It is the
operator’s responsibility to read and
understand ALL Safety and Operating
instructions in the manual and to follow
these. All accidents can be avoided.
•A person who has not read and understood
all operating instructions is not qualified to
operate the machine. An untrained operator
exposes themselves and bystanders to
possible serious injury or death.
•Do not modify the equipment in any way.
Unauthorized modification may impair the
function and/or safety which could affect the
life of the equipment.
•Think SAFETY! Work SAFELY!
2.2 GENERAL SAFETY
1. Read and understand the Operator’s Manual
and all safety signs before operating,
maintaining, and adjusting.
2. Provide a first-aid kit for use in case of an
accident. Store in a highly visible place.
3. Provide a fire extinguisher for use in case of
an accident. Store in a highly visible place.
4. Wear appropriate protective gear. This list
includes but is not limited to:
•A hard hat
•Protective shoes with slip
resistant soles
•Protective glasses or goggles
•Heavy gloves
•Wet weather gear
•Hearing protection
5. Do not operate without guards or shields
properly installed.
6. Do not allow riders.
7. Wear appropriate ear protection for
prolonged exposure to excessive noise.
8. (All Models) Set Blower on the ground,
stop engine, set park brake, remove
ignition key and wait for all moving parts
to stop before dismounting to service or
adjust.
9. Clear the area of people, especially small
children, before starting the unit.
10. Review all safety related items annually
with all personnel who will be operating or
maintaining the Blower.
11. Keep hands, feet, hair and clothing away
from moving parts.
12. Operate equipment only while seated in the
operator’s seat.

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2.3 OPERATING SAFETY
1. Read and understand the Operator’s Manual
and all safety signs before operating,
servicing or adjusting.
2. Before servicing or repairing the Model KB
Series, Turn Off Engine, remove key and
Disconnect Battery Terminals.
2.4 MAINTENANCE SAFETY
1. Read and follow ALL general, operating,
maintenance and safety information in this
manual.
2. Support the machine with blocks or safety
stands when changing tires or working
beneath it.
3. Set Blower on the ground, stop engine, set
park brake, remove ignition key and wait for
all moving parts to stop before operating,
servicing or adjusting.
4. Do not adjust the drive belt when it is
rotating.
5. Make sure all guards are in place and
properly secured when operating or
maintaining the Blower.
2.5 TRANSPORT SAFETY
1. Make sure you are in compliant with all
local DOT regulations regarding
transporting Buffalo Turbine equipment
on public roads and highways. DOT
APPROVED TRAILERS ARE
AVAILABLE FROM BUFFALO
TURBINE.
2. ALL SKID MOUNTED UNITS
BLOWER UNIT MUST BE
SECURELY ANCHORED TO
THE VEHICLE BEING USED
BEFORE TRANSPORTING OR
OPERATING.
2.6 STORAGE SAFETY
1. Store the Blower on a firm, level surface.
2. Store away from areas of human activity.
Do not permit children to play on or around
the stored machine.
3. Make sure the unit is sitting, or blocked up
firm and solid and will not tip or sink into a
soft area.
4. Cover with a weatherproof tarpaulin and tie
down securely.
2.7 TIRE SAFETY
(Model KB Series)
1. Do not attempt to mount a tire unless you
have the proper equipment and experience to
do the job.
2. Have a qualified tire dealer or repair service
perform required tire maintenance.
2.8 SAFETY DECALS
Keep safety decals and signs clean and legible at
all times.
1. Replace safety decals and signs that are
missing or have become illegible.
2. Replaced parts that displayed a safety sign
should also display the current sign.
3. Safety decals or signs are available from
your Dealer Parts Department.

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2.9 SIGN-OFF FORM
Buffalo Turbine recommends that anyone who will be operating and/or maintaining the Buffalo Turbine
Blower must read and clearly understand ALL Safety, Operating and Maintenance information presented in
this manual.
Do not operate or allow anyone else to operate this equipment until such information has been reviewed.
Annually review this information before the season start-up.
Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment.
We feel that an untrained operator is unqualified to operate this machine.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with
the equipment have read and understand the information in the Operator’s Manual and have been instructed
in the operation of the equipment.
SIGN-OFF FORM
DATE EMPLOYEES SIGNATURE EMPLOYERS SIGNATURE

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3. SAFETY DECALS
The types of decals on the blower unit are shown below. For locations of each label, see parts reference in the
back of this manual.
Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the
area, or particular function related to that area that requires your SAFETY AWARENESS.
* THINK SAFETY! WORK SAFELY!
REMEMBER – If safety decals have been damaged, removed, become illegible or parts replaced without
decals, new decals must be applied. New decals are available from your authorized dealer.
!ATTENTION!
1. KEEP HANDS, FEET AND CLOTHING AWAY FROM POWER DRIVEN PARTS.
2. STOP ENGINE AND REMOVE KEY BEFORE LEAVING OPERATOR’S POSITION.
3. MACHINE MUST COME TO A COMPLETE STOP BEFORE ANY MAINTENANCE, TO
INCLUDE ADJUSTING, LUBRICATING OR CLEANING, IS PERFORMED.
4. KEEP PEOPLE AND PETS AT SAFE DISTANCE FROM MACHINE.
5. KEEP ALL GUARDS AND SHIELDS IN PLACE.

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4. OPERATIONS
4.1 TO THE NEW OPERATOR OR OWNER
Buffalo Turbine Debris Blowers are designed to quickly and efficiently, blow away leaves, cuttings and other debris.
The material is conveyed on a stream of high volume and velocity of air to remove it from the area of concern.
When the material is removed, it gives a neat, professional look to the working area.
Many of the features incorporated into the machine are the result of suggestions made by customers like you. Read
the manual carefully to learn to operate the machine safely and how to set it to provide maximum efficiency. The
manual will take you step-by-step through your working day. By following the operating instructions in conjunction
with a good maintenance program, your Blower will provide many years of trouble-free service.
4.2 BREAK-IN
Although there are no operational restrictions on the Blower when it is used for the first time, it is recommended that
the following mechanical items be checked:
A. Operating for first ½ hour
1. Re-torque all wheel bolts, axle nuts and trailer mounting bolts and nuts. (Model KB Series)
2. Re-torque all other fasteners and hardware.
B. Operating for first 5 hours
1. Re-torque all hardware and fasteners.
2. Go to the normal servicing and maintenance schedule as defined in the Maintenance Section of the manual.
4.3 PRE-OPERATION CHECKLIST
Efficient and safe operation of the Buffalo Turbine Blower requires that each operator reads and understands the
operating procedures and all related safety precautions outlined in this section. A pre-operation checklist is provided
for the operator. It is important for both personal safety and maintaining the good mechanical condition of the
machine that this checklist is followed.
BATTERY MUST BE CONNECTED BEFORE OPERATION (DISCONNECTED FOR SHIPPING).
Before Operating the Blower and each time thereafter, the following areas should be checked off.
1. For fuel, oil, and operating information of the Kohler Engine, refer to the Manufacturers specs included
with this manual.
2. The Model KB turf trailer is not designed for highway towing. For highway use or speeds above 15
mph (24k) an optional DOT approved trailer must be used.
3. Insure the Blower unit is attached to a proper receiver mounted on the towing vehicle. A pin hitch
receptacle is standard with the Model KB. Attach the KB trailer using the proper size hitch pin with
a locking presto pin.
4. Make sure all guards and shields are in place, secured and functioning as designed.
Remote Nozzle and Throttle Control
(REFERNECE PAGES 19-26 FOR WIRELESS REMOTE INSTRUCTIONS – CYCLONE KB4)
The throttle control adjusts the engine RPM from an idle to maximum
RPM and the nozzle control adjusts the rotation of the nozzle assembly (360°in either direction).
CAUTION ! DO NOT ALLOW LEAVES OR DEBRIS TO ACCUMULATE ON
OR NEAR THE ENGINE OR EXHAUST SYSTEM OF THE MODEL KB
BLOWER, TRACTOR ENGINE OR ANY INTERNAL COMBUSTION ENGINE.

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4.4 Model KB Series Trailer Package
BOLT ON TRAILER ASSEMBLY
MODEL BT-KB Assembly Instructions
1. Fill engine oil to proper level. (overseas shipments)
2. Fill each cell to proper level (Dry Cell Battery) with battery-grade sulfuric acid of 1.265 specific gravity.
Battery and acid must be at a temperature of 60°F to 100°F (16°C to 38°C) at the time of filling (overseas
shipments).
3. Attach 2 axle weldments (part# 1713) with 2 bolts each (part# 1137). Do not tighten.
4. Attach axle (part # 1832) to axle mounts using 2 bolts (part # 1137). Do not tighten.
5. Tighten 4 axle mount bolts then tighten the 2 bolts holding the axle. Use nyloc nuts (part# 1180).
6. Attach the tongue using the 2 U-bolts (part # 1707) and 4 nyloc nuts (part # 1180), center on the frame
then tighten evenly. Equal pressure must be applied on each hex. Note: The tongue is reversible and will
allow for 2 different heights. Determine the desired height before attaching the tongue.
7. Attach both fenders (part # 1150) using (4) 3/8-16 x 1” carriage bolts (part # 1154), 3/8 lock washer (4)
3/8-16 hex nuts (1155)
8. Recheck all mounting bolts to assure that they are tight.
9. Bolt on tires.
10. Reattach positive battery cable (RED) and ground cable (Black) to proper terminals.
USE PRESTO PIN TO KEEP HITCH PIN IN PLACE WHILE OPERATING
Part # 1832 – Axle Assy. w/hubs and bearings installed
Part # 1153
Hubs with studs and races
Part # 1713 – 2 Req’d
Axle Mount Weldment
Part # 1490 – Tongue Assembly
# 1713
# 1407
# 1150
WHEEL HUB ASSEMBLY
Part # 1153 – Hub (with races)
1690 – Bearing 2 req’d
1691 – Seal
1151 – Nut
1575 – Cap
1576
–
Lu
g
Nuts
# 2019
18.5 x 18.5-8
“U Bolts” - # 1707
½ Nyloc nuts - # 1180
#1154 Carriage Bolt (8)
#1107 Lock Washer (8)
#1155 3/8”-16 Nut (8)
Tongue Assembly - # 1490
(See picture to left)

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4.5 Transporting the Model KB Series
1. Turf Trailer Receptacle Uses A Pin Hitch Only. Use Presto Pin. Do Not Exceed 15 MPH (24 k) At
Any Time. Use a DOT approved trailer for Highway Use and for speeds exceeding 15 MPH (24 k).
2. The Skid Model KB can easily be transported and operated in the bed of a standard pick-up truck or
utility vehicle. Be sure to block, anchor and secure the unit before operating or transporting. Do not use
the top of the Turbine housing to strap or tie down blower unit.
4.6 Storage
At the end of the working season or before storing the blower unit, prepare the machine by following this
procedure:
1. Select a storage area that is dry, level and free of debris.
2. Thoroughly wash the machine with a water hose to remove all debris and residue.
3. Run the machine at low RPM to dry the Blower Components.
4. Touch up all paint chips and scratches to prevent rusting.
5. Inspect for worn or failed components. Order the replacement parts and repair the blower unit when
time allows. This will eliminate unnecessary down time at the start of next season.
6. Store in an enclosed building. If space is not available, cover with a waterproof tarpaulin and tie it down
securely.
7. Store the machine away from areas of human activity.
8. Do not allow children to play around the stored unit.
4.7 SERVICE & MAINTENANCE
!MAINTENANCE SAFETY!
1. Set Blower on a level surface, stop engine, set park brake, remove ignition key and wait for all moving
parts to stop before dismounting to service, adjust or repair.
2. Reinstall and secure all guards removed for servicing before starting to use machine again.
3. Securely support machine with blocks or safety stands when changing tires or working beneath it.
SERVICE
4.8 FLUIDS & MAINTENANCE
Change oil per Manufacturer’s specification (see engine owner’s manual section).
A Teflon spray type lubricant on the nozzle base and slides provides for freer rotation.

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4.9 SERVICE CHECKLIST
See Lubrication and Maintenance sections for details of service. Copy this page to continue record.
TURN OFF, REMOVE KEY & DISCONNECT BATTERY BEFORE SERVICING BLOWER UNIT
CODE: LUBRICATE-(L) / CHECK-(*) / CHANGE-(C) / REPLACE-(B) / CLEAN-(CL)
SCHEDULED MAINTENANCE HOURS ________________________
SERVICED BY ____________________
MAINTENANCE
8 hrs or daily
(*) Remove all debris that has settled between the blower wheel fan and the stationary vanes.
Helps maintain peak performance.
(*) Check engine oil and fill to proper level – Do not overfill
(*) Check air filter and precleaner
(CL) Clean debris from air intake and other cooling areas on the engine
(*) Check tire pressure (Max. 50 PSI)
(*) Check Clamp Band Bolt for tightness
40 hours or weekly
(*) Check condition of coupling (center section # 1256) connecting bolts and nuts during each oil change or
when experiencing vibration or unusual noises. (See page 17)
(*) Inspect battery terminals for any corrosion, broken wires, or loose connections.
(*)Remove Battery and clean debris from inside of battery box
(L) Nozzle base slides (Teflon spray)
(*) Wash and Clean any dirt or grime build up that has accumulated on blower wheel
fan blades. Helps to minimize vibration balance and maintain peak performance.
200hrs or annually
(CL) Machine
DO NOT OPERATE BLOWER UNIT WITHOUT GUARDS SECURELY ATTACHED
5.0 TROUBLE SHOOTING
The Buffalo Turbine Debris Blower uses a high volume and velocity of air to move material from one place to another. The system is
simple and reliable requiring minimal maintenance.
If you encounter a problem that is difficult to solve, even after reading through this trouble shooting section, please call your local
dealer or distributor. Before calling, please have this Operator’s Manual and the serial number from your Blower ready.
In the following section, we have listed causes and solutions to the problems that you may have encountered.
TURN OFF ENGINE, REMOVE KEY, AND DISCONNECT BATTERY BEFORE SERVICING BLOWER UNITS.
INSTALL GUARDS BEFORE OPERATING.

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PROBLEM CAUSE SOLUTION
No air flow Build up of debris inside turbine
Broken coupling (KB Series)
Remove nozzle and clean debris from inside turbine
Replace coupling
No air flow Blower fan not turning See solutions above
Reduced or no air flow Blower fan turns Air intake or exhaust restricted
Shut off engine
Blower or tractor – remove restrictions
Debris cannot be allowed to build up between the
blower fan and stationary vanes
Machine vibrates or
Unusual sounds
Bearing or coupling failure
Out-of-balance
Replace bearings or coupling
Have your dealer check blower for damaged blades.
Wash and clean blower fan blades
No throttle control See diagnostic tests on pages 28-29
No nozzle control See diagnostic tests on pages 30-31
6. SPECIFICATION
Model KB Series
Model KB Series
Length: Frame size 28 wide X 48 Long
102” With nozzle
82” without nozzle
69” without trailer arm
48” without trailer arm and nozzle
Width:
Height:
Weight:
48” with axel and tires
38.5” with axel and tires
470 lbs
Fuel Capacity: 6 gallons unleaded
(Serial # 9560 to present)
Tires: Turf 18.5 x8.50-8
Electrical System:
Input Power:
Input RPM:
12Volt Battery / 300 CCA
27 hp Kohler Engine
Up to 3900 RPM (Model KB4)
Outlet Size: Approximately 12”

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Model KB Series Muffler Guards
(Used For CE Conformity Only)
Kohler Part # 28 755 29-S
Cushman Truckster Mountin
g
Bracket Part # 1614
Truckster Bracket Part # 1614
Nozzle Extension
Part # 1468 – 12”
Part # 1783
CE Label
CE Certified Guard and Label Kit
Model KB Units
Part # 2990
Rotation Belt
Guard
Part # 1785
(CE units only)

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INSTALLATION INSTRUCTIONS & PARTS FOR THE MOREFLEX COUPLING
ALIGNMENT OF TURBINE SHAFT WITH SHAFT OF ENGINE IS CRITICAL
1. Install keys in both shafts.
2. Slide coupling flanges on both shafts (engine and turbine shafts)
3. Place Moreflex coupling CENTER SECTION between coupling flanges and secure with 4 bolts and
TOPLOC nuts. The bolt heads are positioned against the coupling in alternating directions. Tighten all
4 bolts. DO NOT TIGHTEN SET SCREWS AT THIS TIME.
4. Check key for proper position under the set screw hole on both shafts.
5. Place several drops of Loctite 271 into these two holes only. Set screws and tapped screw holes must
be free of dirt and oil for Loctite to work properly.
6. Install the set screws over the keys and tighten firmly.
7. Using a drill point, dimple each shaft through the other 2 set screw holes. Clean drill chips, oil and dirt
before applying Loctite.
8. Place several drops of Loctite 271 in these 2 holes.
9. Install and tighten set screws in these 2 holes.
10. Check and retighten the 4 bolts that hold the coupling center section in place.
11. Visually inspect the unit and replace the guard. DO NOT OPERATE WITHOUT THE GUARDS IN
PLACE.
Coupling flange, 1 7/16
Motor (Kohler) - #1115
Part # 1467 (1” – Honda) Coupling flange, 1 ¼
Turbine - # 1114
7/16 –20 TopLoc Nut
(4) required - #1112
7/16-20 x 2 ½ HHCS
Zinc – (4) required - #1113
Center Section
#1256
Key – Kohler Motor
3/8 x 2 - #1111
Key – Honda Motor
¼ x 1 3/4- # 1110
Key – Turbine
¼ x 1 ¾ - #1110
Part # 1256 (center section) is a “WEAR” item that should be visually checked each time the engine oil is changed. This
coupling is equipped with special lock nuts. Occasionally check that all 4 nuts are securely fastened. LOOK FOR
CRACKS IN THE RUBBER COMPOSITION THAT SURROUNDS THE 4 BUSHINGS. Replace the center section
when the rubber composition begins to show ANY signs of cracking OR an increase in vibration OR unusual
sounds. When in doubt, call our Service De
p
artment.
PART # 1746 – COUPLING COMPLETE, KOHLER ENGINE
Includes PN 1110(1pc), 1111(1pc), 1112(4pc), 1113(4pc), 1114(1pc), 1115(1pc), 1256(1pc), 2876(4pc)
PART # 1747 – COUPLING COMPLETE, HONDA ENGINE
Includes PN 1110(2pc), 1112(4pc), 1113(4pc), 1114(1pc), 1256(1pc), 1467(1pc), 2869(4pc)
7/16-20 x 3/8" Socket Set Screw
# 2876

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GAUGE
CRANKSHAFT BLOWER SHAFT
NOT ACCEPTABLE
GAUGE
BLOWER SHAFT
CRANKSHAFT
SECURELY ATTACH GUARDS BEFORE OPERATING BLOWER UNITS
MOUNTING BLOWER ASSEMBLY ONTO FRAME
AND ALIGNMENT RECOMMENDATIONS
1. Install blower assembly onto frame and tighten all of the bolts.
2. Remove all burrs and oil from the shafts and keyways (engine and blower shafts).
3. Using the supplied gauge, align the shafts parallel to each other (very important).
4. Check in four places around the shafts at 90°to each other.
5. When properly aligned, gauge should have little to no gap between itself and the shafts at
any point along the gauge.
6. To adjust, move the engine. The 2 mounting brackets have tapped holes in each corner to
help support and adjust the position of the engine. The 4 roll pins may need to be
repositioned after alignment is completed and bolts are tightened.
7. Tighten all engine bolts and recheck alignment. Drill and install 4 roll pins in new position.
ACCEPTABLE

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CYCLONE KB4 BATTERY BOX ASSEMBLY (WIRELESS REMOTE) PART # 3022
Includes Transmitter, Receiver box, Battery Box, Connectors, Wire Harness
Wire Harness
Part # 2291
7.5 Amp Fuse
Only
P
N
30
22
Please note the location of the wireless receiver (Part # 3023) may vary from above picture.

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BUFFALO TURBINE WIRELESS REMOTE SYSTEM MANUAL FOR BT-CKB4
Specifications:
Receiver
(BT PN 3023) WIRELESS RECEIVER for BT-CKB3/BT-CKB4
Transmitter
(BT PN 3024) WIRELESS TRANSMITTER 4 BUTTON
Environmental
Supply Voltage: 12VDC
Signal Analog Voltage Ramp (V/Sec): 10/6
Signal Analog Ramp Range (V): 0-10 increase & 10 - 0 decrease
Functional Relays: functional relays makes/ breaks 8A ACI
Transmit Frequency: 2405-2480 MHz.
Number of Freq. Channels: 16
IP Class: IP65
Battery Type: 3 x 1.5 V - AAA alkaline
Operating Time: Approx. 15 h. with continuous usage
Operation
Operation of the controlled device is performed with the Nozzle and Throttle buttons on the transmitter. The Nozzle buttons
are used to rotate the Nozzle clock (3)wise or counter clock wise (4). The Throttle buttons (+) increase and (-) decrease the
engines throttle.
-Analog Signal Ramp Range (DCV): 0 to 10 increase (+) / 10 to 0 decrease (-)
-Releasing the + or - buttons at any time during an increase/decrease command will result in the control voltage to
remain at a proportional value between 0 and 10 volts.
-At any time the operator can press both + and - buttons simultaneously to return the variable output to 0 volts
resulting in the engine's throttle be set back to low idle.
Pairing Transmitter (TX) to Receiver (RX)
This procedure should be used to pair a single transmitter to the receiver. If you need multiple transmitters paired to this
Receiver contact Buffalo Turbine at 716-592-2700 for assistance.
The following steps will completely erase any previously stored transmitter out of the receiver’s memory making them
obsolete. You have 10 seconds to complete these procedures after turning the engine key switch to the run position.
1. Turn Engine key switch to run position, supplying power to receiver.
2. Firmly press and hold transmitter buttons Throttle increase (+), Nozzle (CCW) and Throttle Decrease (-) for at least
three (3) seconds simultaneously to complete pairing process.
If a valid code from an already registered TX is received, the receiver will go directly into normal operating mode. This is to
speed up the startup time.
NOTE: Breaking any warranty seal will void the equipment’s warranty, consult with Buffalo Turbine at 716-592-2700
before proceeding.