Burgmer TFB 240 User manual

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ORIGINAL OPERATION, MAINTENANCE
AND ASSEMBLY INSTRUCTION
HAZARDOUS MATERIAL VALVE TFB
Important!
Read these instructions carefully
before initial operation!

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IMPRINT
All rights reserved.
Subject to alterations without prior notice.
Copyright 2018 by BURGMER Apparatebau GmbH 42327 Wuppertal
Details in this documentation are provided to specify products,
not to warrant any specific qualities.

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CONTENTS DIRECTORY
1 Introduction..................................................................................................................................... 4
2 Description ...................................................................................................................................... 6
2.1 Validity of these operating instructions .................................................................................. 6
2.2 Responding documents........................................................................................................... 6
2.3 Marking of Hazardous material valves.................................................................................... 7
3 Intended use.................................................................................................................................... 7
4 Safety hints...................................................................................................................................... 8
4.1 General safety hints ................................................................................................................ 8
4.2 Safety hints for operator ......................................................................................................... 8
4.3 Special hazards ........................................................................................................................ 9
4.4 Qualified staff .......................................................................................................................... 9
5 Transport and storage ................................................................................................................... 10
6 Assembly, initial operation, handling, disassembly ...................................................................... 10
6.1 Assembly ............................................................................................................................... 10
6.2 Initial operation phase .......................................................................................................... 12
6.3 Handling ................................................................................................................................ 12
6.4 Disassembly........................................................................................................................... 13
6.4.1 Switching off the system ............................................................................................... 13
6.4.2 Carrying out of disassembly .......................................................................................... 13
6.5 Troubleshooting .................................................................................................................... 13
7 Maintenance ................................................................................................................................. 16
7.1 Safety hints............................................................................................................................ 16
7.2 Inspection list and maintenance works................................................................................. 17
8 Annex............................................................................................................................................. 17
8.1 Torques.................................................................................................................................. 17
8.2 Permitted internal working pressure “MWP“ of valves........................................................ 18
8.3 Material compatibility of valve ............................................................................................. 18

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1Introduction
The valves described below are type tested and fulfil the requirements of DIN EN
14432:2014 “Tanks for the transport of dangerous goods. Tank equipment for the transport
of liquid chemicals. Product discharge and air inlet valves”. The following standards were
also applied: DIN EN 12266-1, DIN EN 10213, DIN EN 12516-2, DIN EN 10222-5, DIN EN
10026-2.
Name and address of notified body:
TÜV Nord Systems GmbH & Co. KG
Technikzentrum
Langemarck Str. 20
45141 Essen
Testing specifications are detailed in the accompanying manufacturer’s declaration. In case
of use outside Germany, the operating company is responsible for ensuring the compliance
with all national regulations.
ATTENTION!
The valves are not suitable for use in potentially explosive atmospheres (according to -
ATEX-regulation 2014/34/EU!
For the application range of the Pressure Equipment Directive – DGRL 2014/68/EU, only
valves which bear a CE marking can be used! (observe category!)
ATTENTION!
When removing and / or disguising our nameplate, all guarantee and liability will expire.
If the nameplate is replaced by the costumer, it is his responsibility to ensure the
traceability of the product!
It is not allowed to remove or replace nameplates of valves provided with
CE markings!
The use of these operating instructions requires a proper qualification by the user. Please
refer to chapter 4.4 “Qualified staff”
Operating staff is to be instructed according to operating instructions.
These instructions shall help you to install, operate and maintain the Hazardous material
valves and provide you with all the necessary information for performing these tasks.
They should be read and kept very carefully. Hints and warnings must be strictly observed!

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ATTENTION!
The following symbols are used to indicate warnings and other important notes in these
operating instructions:
Means that death, severe body injuries or considerable material damage will ensue if the
corresponding precautions are not taken.
Means that death, severe body injuries or considerable material damage may ensue if the
corresponding precautions are not taken.
Means that light body injuries or material damage may ensue if the corresponding
precautions are not taken.
These operating instructions are subject to technical improvements and
alterations at any time.

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2Description
Hazardous material valves can be used for shutting off, conduction or regulation of liquid
chemicals.The valves can be attached to tanks, containers and pipelines.
However, this requires that the Hazardous material valves are designed and manufactured
in accordance with the working conditions and the consumer specification.
Materials, types of actuation and driving power must be suitable for the respective
application.
The applications listed above are grouped below under the term “system”.
2.1 Validity of these operating instructions
These operating instructions are valid for all BURGMER Hazardous material valves of type
TFB designed for use in the areas described under chapter “1. Introduction“.
Included are the following different types of design:
Hazardous material valves
•without actuation provided by manufacturer
•manual actuation
•foreign operated (pneumatic-/ electric driven)
2.2 Responding documents
The offer/work order form drawn up for each Hazardous material valve as well as all
pertinent documents are an integral part of the internal documentation.
It contains the following information:
•medium / pressure / temperature / state of aggregation
•temperature class
•identification no. of operator or facility (if required)
•nameplate(s)
•manufacturer’s declaration according to DIN EN 14432:2014
•technical information concerning the Hazardous material valve and its application
Further responding documents are:
•Assembly, operating and maintenance instructions for all specified attached parts
•Declarations of manufacturer and certificates of conformity

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2.3 Marking of Hazardous material valves
All Hazardous material valves are marked according to DIN EN 19. The information is located
on the casing or on a nameplate.
BURGMER Apparatebau GmbH
Refer to imprint in operating instructions for
address
Type
e.g. TFB1-XX
Type of Hazardous material valve
Serial-No
e.g. 218XXXX-1
Digits 1-7: Burgmer order no., digits 8-9: item no.
Date
e.g. 2018
Date of manufacture
DN
numerical value e.g. 100
Diameter of the valve
MWP
numerical value e.g. 10,0 bar
or e.g. 6,0 bar
Max. permitted working pressure (bar)
10,0 bar at temperature range -20°C/+250°C
6,0 bar at temperature range -20°C/+200°C
TS
numerical value e.g. -20°C
/+200°C
Upper / lower temperature range
ATTENTION! TS
is specified only for valves for
temperature range -20°C/+200°C
Body
e.g. 1.0619
Body material
Disk
e.g. 1.4408
Valve disk material
Seat
e.g. PTFE
Material of sealing
DIN EN 14432:2014
Note on the test basis
3Intended use
The noncompliance with the precautions described in this chapter may endanger the life of
the user and cause damage in the system.
Once incorporated into the system, the Hazardous material valves are to be used only for
shutting off, conduction or regulation.
The Hazardous material valves are exclusively intended for the application range described in
the documentation enclosed to order (order/commission number).
It is not permitted to use the Hazardous material valves for other purposes than those
described in the specification.
Don’t exceed by any means the permitted pressure and temperature range of the valves!
Don’t exceed by any means the permitted temperature class.
Chapter 4 “Safety hints” is to be strictly observed.

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4Safety hints
4.1 General safety hints
The safety hints applying to the system, into which the Hazardous material valve is
incorporated, apply also to the Hazardous material valve itself.
These operating instructions provide only safety hints to be observed additionally for the
Hazardous material valves. Please ensure to read and observe also the enclosed operating
and maintenance instructions of the attached parts.
4.2 Safety hints for operator
Compliance with the safety hints as listed below lies within the sole responsibility of the
operator:
•Please take care to observe all safety regulations valid for the country of operation
and / or the operating company.
•The Hazardous material valve is to be used solely for the intended purpose as
described in chapter 3 “Intended use”.
•The whole system must be installed and checked periodically by qualified staff.
(Refer to chapter 4.4 “Qualified staff”)
•Appropriate measures are to be taken to avoid human extremities being
entrapped by moving parts of the system!
•Warning signs or barriers must be put up if necessary!
•An accidental starting or stopping of the system is strictly to be avoided!
•Additional pipeline forces or torques acting on the Hazardous material valves are
not permitted and must be previously agreed with the manufacturer.
•The correct function of safety appliances provided by the customer (e.g. emergency
stopping, safety valves, etc.) is to be verified and ensured prior to start-up!
•The Hazardous material valves are to be started up only when fully incorporated
into the system and only by qualified staff of the operating company.
•The valve may conduct only media previously agreed with its manufacturer!
•Abnormal working conditions like vibrations, cavitation, water hammers, etc. are
not permitted.
•The max. permitted ambient temperature for operating the valves is –20°C to
+40°C. Other temperatures must be previously agreed with the manufacturer!
•In case of operating temperatures below -20°C or above +50°C, the valve is to be
provided with a protection against accidental contact.

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•ATTENTION! Don’t exceed by any means the max. permitted torques indicated in
item 8.1 “Torques”!
We point out, that there are still risks for the user of Hazardous material valves, even if
they are designed and manufactured with the highest possible care. Nevertheless,
damage to persons and parts can only be a result of improper handling.
4.3 Special hazards
•Please ensure to eliminate completely any pressure existing in the system before
removing the Hazardous material valve or unscrewing any bolted connections on the
attached parts.
•Please ensure to evacuate completely any medium to prevent any escapes when
removing the Hazardous material valve. Proceed with special care in case of hazardous
or harmful substances!
ATTENTION!
Residues may accumulate in any parts of the system and the dead spaces in the
valves.
4.4 Qualified staff
Must be individuals familiarized with transport, assembly, initial operation, operation and
maintenance of valves and provided of the proper qualification for their activities and duties.
This qualification includes, among others:
•Indoctrination and commitment to comply with all national, local and internal
requirements and provisions.
•Indoctrination or training, in accordance to safety standards, in the proper use and
care of the reasonable safety and personal protective equipment.

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5Transport and storage
Hazardous material valves are to be handled, transported and stored with absolute care
(protected against shocks, impacts and vibrations)!
All bare parts must be protected against corrosion!
Storage and transport temperature must be within the range of –20°C to +60°C.
ATTENTION! Don’t store the valves in aggressive atmosphere.
The Hazardous material valves should be transported in their protective packaging to the
place of incorporation. The Hazardous material valves are to be stored with the valve disk
slightly open. This doesn’t apply to Hazardous material valves – with single acting pneumatic
actuation, safety position “CLOSED” - mandatorily delivered in closed position. Storage time
may not exceed here 2 weeks. Otherwise the valve must be separated from the actuator.
6Assembly, initial operation, handling, disassembly
SAFETY HINTS!
Read chapters 3 “Intended use” and 4 “Safety hints” before starting to assemble and/or
disassemble the Hazardous material valve.
6.1 Assembly
BURGMER Hazardous material valves are to be installed or attached between or to flanges,
according to EN 1092-1 and DIN EN 1759-1, with sealing bars of shapes B1 or B2, which are
plane parallel machined and have to align. Other types of flanges and sealing bars may only
be used after the manufacturer has checked their technical viability.
The seal faces of body and counter flanges must be smooth and clean.
In BA and collar II seals, the sealing insert acts at the same time as flange seal. Please make
sure to use counter flanges with diameters suited to support the seals of the butterfly valves.
The inner diameter of the counter flanges is intended to cover at least 2/3 of the seal face
and at most the clear width of the valve.
Don’t use additional flange for this type of sealing.
It is forbidden to weld the flanges to the system or other pipeline/conveyor parts after the
Hazardous material valve is installed (seal insert can burn!).