Burkert 5110 User manual

Type 5110
Media supply unit
Operating Instructions

We reserve the right to make technical changes without notice.
© Bürkert Werke GmbH & Co. KG, 2023
Operating Instructions 2305/01_EN_ 20001200 / Original DE

Type 5110
Table of Contents
3
TABLE OF CONTENTS
1 About this document..................................................................................................................................4
1.1 Manufacturer .................................................................................................................................... 4
1.2 Used symbols................................................................................................................................... 4
1.3 Terms and abbreviations .................................................................................................................. 5
2 Safety instructions......................................................................................................................................6
2.1 Intended use..................................................................................................................................... 6
2.2 Safety................................................................................................................................................ 6
3 Product description....................................................................................................................................9
3.1 Product structure............................................................................................................................ 10
3.2 Type label (example)....................................................................................................................... 13
3.3 Functional diagram ......................................................................................................................... 13
3.3.1 Components ......................................................................................................................15
3.3.2 List of connections.............................................................................................................15
4 Technical data ..........................................................................................................................................17
4.1 Standards and directives................................................................................................................ 17
4.2 Operating conditions ...................................................................................................................... 17
4.3 Mechanical data ............................................................................................................................. 18
5 Assembly and installation ........................................................................................................................19
6 Commissioning.........................................................................................................................................23
6.1 Before start-up ............................................................................................................................... 23
6.2 Set pressure controller ................................................................................................................... 23
7 Maintenance .............................................................................................................................................24
7.1 Maintenance work .......................................................................................................................... 24
7.2 Troubleshooting.............................................................................................................................. 25
8 Spare parts ...............................................................................................................................................26
9 Disassembly .............................................................................................................................................27
10 Logistics....................................................................................................................................................28
10.1 Transport and storage .................................................................................................................... 28
10.2 Disposal .......................................................................................................................................... 28

Type 5110
About this document
4
1 ABOUT THIS DOCUMENT
The document is an important part of the product and guides the user to safe installation and operation.
The information and instructions in this document are binding for the use of the product.
Before using the product for the first time, read and observe the whole safety chapter.
Before starting any work on the product, read and observe the respective sections of the document.
Keep the document available for reference and give it to the next user.
Contact the Bürkert sales office for any questions.
Further information concerning the product at country.burkert.com.
1.1 Manufacturer
Bürkert Fluid Control Systems
Christian-Bürkert-Str. 13−17
D-74653 Ingelfingen
The contact addresses are available at country.burkert.com in the menu Contact.
1.2 Used symbols
DANGER!
Warns of a danger that leads to death or serious injuries.
WARNING!
Warns of a danger that can lead to death or serious injuries.
CAUTION!
Warns of a danger that can lead to minor injuries.
NOTICE!
Warns of property damage that can damage the product or the installation.
Indicates important additional information, tips and recommendations.
Refers to information in this document or in other documents.
Indicates a step to be carried out.
Indicates a result.
Menu Indicates a software user-interface text.

Type 5110
About this document
5
1.3 Terms and abbreviations
The terms and abbreviations are used in this document to refer to following definitions.
MSU Media supply unit
Device MSU air/water
MSU air
MSU water

Type 5110
Safety instructions
6
2 SAFETY INSTRUCTIONS
2.1 Intended use
The device is designed for the filtration, control and provision of neutral liquids and gases. The
permitted media are listed in the Technical data [}17] chapter.
Prerequisites for safe and trouble-free operation are correct proper transportation, storage, installation,
start-up, operation and maintenance.
The instructions are part of the device. The device is intended exclusively for use within the scope of these
instructions. Uses of the device that are not described in these instructions, the contractual documents or
the type label can lead to severe personal injury or death, damage to the device or property and dangers for
the surrounding area or the environment.
Only trained and qualified personnel may install, operate and maintain the device. See qualification of
persons in Safety [}6]
Use the device only in conjunction with third-party devices and components recommended and author-
ized by Bürkert.
Use the device only when it is in perfect condition.
Do not use the device in potentially explosive atmosphere.
Do not use the device in high-vibration areas.
Do not use the device outdoors.
Protect the device from environmental influences (e.g. radiation, humidity, vapours).
Only use device in dry rooms.
Observe the Operating conditions [}17] temperature ranges listed.
2.2 Safety
Qualification of personnel working with the device
Improper use of the device can lead to serious personal injury or death. To avoid accidents when working
with the device, the following minimum requirements must be met:
Carry out work on the device within the scope of these instructions in a safety-compliant manner.
Detect and avoid dangers when working on the device.
Understand the instructions and implement the information contained therein accordingly.
Responsibility of the operator
The operator is responsible for observing the location-specific safety regulations, also in relation to person-
nel.
Observe the general rules of technology.
Install the device according to the regulations applicable in the respective country.
The operator must make hazards arising from the location of the device avoidable by providing appropri-
ate operating instructions.
Changes and other modifications, spare parts and accessories
Changes to the device, incorrect installation or use of non-approved devices or components create hazards
that can lead to accidents and injuries.

Type 5110
Safety instructions
7
Do not make any changes to the device.
Do not mechanically load the device.
Observe the operating instructions of the device or component used.
Only use the devices in conjunction with approved devices or components.
Spare parts and accessories that do not meet Bürkert’s requirements may impair the operational safety of
the device and cause accidents.
To ensure operational safety, only use original parts from Bürkert.
Spring action
Pressure controllers contain pre-loaded springs. When the pressure controller is opened, springs will jump
out and may cause injuries.
Do not open pressure controller.
Operation only after proper transport, storage, installation, start-up or maintenance.
Improper transport, storage, installation, start-up or maintenance endanger the operational safety of the
device and can cause accidents. This can lead to serious personal injury or death.
Only carry out works which are described in these instructions.
Only carry out works using suitable tools.
Have all other works carried out by Bürkert only.
Technical limit values and media
Non-compliance with technical limit values or unsuitable media can damage the device and lead to leaks.
This can cause accidents and seriously injure or kill people.
Comply with limit values. See Technical data [}17] and information on the type label.
Only feed media into the media ports that are listed in the chapter Technical data [}17].
Observe the safety data sheet for the media used.
Medium under pressure
Medium under pressure can seriously injure people. In the event of overpressure or pressure surges, the
device or lines can burst. Pneumatic lines that are defective or not securely fastened can come loose and
swing around.
Before working on the device or system, switch off the pressure. Vent or empty the lines.
Adhere to the permitted pressure ranges of the medium.
Comply with the permitted temperature ranges of the medium.
Electric shock due to electrical components
Touching live parts can result in severe electric shock. This can lead to serious personal injury or death.
Before working on the device or system, switch off the power supply. Secure it against reactivation.
Observe any applicable accident prevention and safety regulations for electrical devices.
Working on the device
Working on the device that has not been powered down, unauthorised switching on or uncontrolled start-
up of the system can cause accidents. This can lead to serious personal injury or death.
Only work on the device when it is not in use.

Type 5110
Safety instructions
8
Ensure that the device or system cannot be switched on unintentionally.
Only start the process in a controlled manner following disruptions. Observe sequence:
1. Apply supply voltage or pneumatic supply.
2. Charge the device with medium.
Leaking medium
If exhaust air from other processes is used to generate compressed air for the device, seals may be des-
troyed by the media contained in the exhaust air.
Only use fresh air for generating compressed air for the device.
Germ contamination
Germs that are harmful to health may multiply in the device and enter the media as a result of improper op-
eration or unsatisfactory maintenance.
Observe maintenance intervals as described in the Maintenance work [}24] chapter.
Install a biofilter upstream of the device, depending on the area of use and quality of the water input me-
dium.
This biofilter is not a component of the device and must be tested individually.
Hearing damage due to high noise level
Depending on the operating conditions, the device may generate loud noises.
If the noise level exceeds 75 dB(A), wear hearing protection when near the device.
Hot surfaces and fire hazard
The surface of the device can become hot with fast-switching actuators or with hot media.
Wear suitable protective gloves.
Keep highly flammable substances and media away from the device.
Electrostatically sensitive components and assemblies
The device contains electronic components that are susceptible to the effects of electrostatic discharging
(ESD). Components that come into contact with electrostatically charged persons or objects are at risk. In
the worst case scenario, these components will be destroyed immediately or fail after start-up.
Meet the requirements specified by EN61340-5-1 to minimise or avoid the possibility of damage caused
by a sudden electrostatic discharge.
Do not touch electronic components when the supply voltage is connected.

Type 5110
Product description
9
3 PRODUCT DESCRIPTION
The device is intended for the filtration, control and provision of neutral liquids and gases. The device con-
sists of the following main components or functional units:
Filter for filtering compressed air and/or water
Shut-off valve for controlling compressed air and/or water
Pressure controller for controlling compressed air and/or water
Both shut-off valves (air side and water side) are simultaneously activated with the pilot valve as a standard.
It is possible to configure the system so that the air and water sides can each be operated separately.
The output pressures for the air and water sides are set using each pressure controller, as a standard. The
device can be configured so that only one side or no sides are controlled.
Other options include:
An uncontrolled outlet
Output pressure display for air and drinking water using external pressure gauge (not compliant with
KTW)
G3/8” external thread for input connection
Mounting kit for side fastening
Check valve

Type 5110
Product description
10
3.1 Product structure
You can find information on possible device configurations and device options in the data sheet for
Type 5110 at country.burkert.com
1
2
3
4
5
6
7
8
9
10
Fig.1: MSU air/water
1 Water pressure controller 2 Compressed air pressure controller
3 Controlled compressed air outlet 4 Uncontrolled compressed air outlet (op-
tional)
5 Pilot valve 6 Compressed air shut-off valve
7 Compressed air inlet 8 Water inlet
9 Compressed air filter 10 Water filter
The water shut-off valve and the outlets for water (controlled and uncontrolled) are hidden in the diagram.

Type 5110
Product description
11
1
2
3
4
5
6
7
Fig.2: MSU air
1 Compressed air pressure controller 2 Controlled compressed air outlet
3 Uncontrolled compressed air outlet (op-
tional)
4 Pilot valve
5 Compressed air shut-off valve 6 Compressed air inlet
7 Compressed air filter

Type 5110
Product description
12
1
2
3
4
5
7
8
6
Fig.3: MSU water
1 Water pressure controller 2 Controlled water outlet
3 Uncontrolled water outlet (optional) 4 Pilot valve
5 Water shut-off valve 6 Pilot valve control medium inlet
7 Water inlet 8 Water filter

Type 5110
Product description
13
3.2 Type label (example)
12
4
5
6
7
8
3
1 Type 2 Variant
3 Data-Matrix-Code:
Article number, serial number
4 Input pressure
5 Output pressure 6 Manufacture code
7 Serial number 8 Article number
3.3 Functional diagram
3 1
2
1
2 2
2
11
2
1
F1
V1 V2
F2
A1
E2
V3
DR1
F1
A2
F1
DR2
E1
**Link zur Anleitung**
A1 A2
DR1 DR2
F1
V1 V2
V3
F2
E1 E2
1 1
1 1
1 3
2
2 2
2 2
Fig.4: Functional diagram of standard configuration for MSU air/water

Type 5110
Product description
14
A1 A2
Mano1 Mano2
DR1 DR2
1 1
1 1
1 1
1 1
2 2
2 2
2 2
22
A3 A4
V1 V2
V3 V4
3 3
E1 E2
RSV1 RSV2
F1 F2
**Link zur Anleitung**
Fig.5: Function diagram of MSU air/water with additional options

Type 5110
Product description
15
3.3.1 Components
The items in the following table concern the Functional diagram [}13].
Item Device type/components Description
Function
F1 Filter Filter <50µm
Compressed air filtering
F2 Filter Filter <100µm
Water filtering
V1 no type 2/2-way shut-off valve
Compressed air controller
V2 no type 2/2-way shut-off valve
Water controller
V3 Type 6144 3/2-way valve
Compressed air V1 and water V2 pilot control
V4 (optional) Type 6144 3/2-way valve
Water V2 pilot control
DR1 no type adjustable pressure controller
Compressed air closed-loop control (3...5.5 bar)
DR2 no type adjustable pressure controller
Water closed-loop control (1.5...3 bar)
Tab.1: Description of items in functional diagram
You can find detailed information on the integrated components by entering the type number of the
components on our home page country.burkert.com.
3.3.2 List of connections
The items in the following table concern the Functional diagram [}13].
Fluidic connections
Item Connection type Function
E1 G1/8” internal thread
G3/8” external thread
(optional)
Compressed air inlet
E2 Water inlet
A1 Push-in connector 6/4 Outlet for controlled compressed air
A2 Outlet for controlled water
A3 (optional) Outlet for uncontrolled compressed air
A4 (optional) Outlet for uncontrolled water
E3 (optional) and/or
E4 (optional)
Push-in connector 4/2 external pilot control V1 and/or V2

Type 5110
Product description
16
Electrical connections
Item Connection type Function
V3, V4 (optional) Strand 300 mm AWG 24
Rectangular plug 5.08 mm
(optional)
Pilot valve V1 and V2
Observe tightening torque of max. 5 Nm for inlet E1 and E2 connection.

Type 5110
Technical data
17
4 TECHNICAL DATA
4.1 Standards and directives
The device complies with the valid EU harmonisation legislation. In addition, the device also complies with
the requirements of the laws of the United Kingdom.
The harmonised standards that have been applied for the conformity assessment procedure are listed in
the current version of the EU Declaration of Conformity/UK Declaration of Conformity.
The raw materials used for the components in contact with media correspond to the UBA-listed materials in
the Drinking Water Directive KTW and W270. The raw materials with the largest surfaces in contact with
media are FDA-compatible. The device was developed pursuant to DIN EN ISO 7494-2:2015.
4.2 Operating conditions
The information concerns the standard configuration for an MSU air/water
Ambient temperature +15°C...+35°C
Medium temperature +15°C...+35°C
Storage temperature −20°C...+65°C
Altitude Up to 2000m above sea level
Environment The device is intended for use in dry areas.
Pilot valve voltage 24V (±10%) or 12V (±10%)
depending on configuration, see pilot valve type label
Control medium Compressed air (fresh air), oil-free, dried
MSU water process medium neutral liquids
MSU air process medium neutral gases
Control medium input pressure 3...5.5 bar
MSU air process medium input
pressure
4.5...8 bar
MSU water process medium input
pressure
2...6 bar
MSU air process medium input
pressure control range
3...5.5 bar
MSU water process medium input
pressure control range
1.5...3 bar
MSU water: important for flawless operation
The control medium input pressure must always be higher than the MSU water process medium in-
put pressure.
You can find detailed information on the integrated components by entering the type number of the
components on our home page country.burkert.com.

Type 5110
Technical data
18
4.3 Mechanical data
The information concerns the standard configuration for an MSU air/water
Dimensions approx. 84x 112x 117mm (width x depth x height)
Weight 0.425 kg
Materials with media contact
Housing parts PBT GF30
Filter Poroplast UHMW-PE
Diaphragms/seal materials EPDM
Shut-off valve/pressure controller POM
Pilot valve PPS
Inlet socket and adapter Brass (Pb ≤0.1%)
Balls Stainless steel

Type 5110
Assembly and installation
19
5 ASSEMBLY AND INSTALLATION
Risk of injury or damage to property from working on the device or system.
Before working on the device or system, read Safety instructions [}6] chapter.
The device should be installed so that it is easy to access for maintenance work. For example, the Type
6144 pilot valve should be installed vertically if possible. This is the only way that ensures the filter can be
changed without large amounts of water leaking out.
If the holes for self-tapping plastic screws are used to fasten the device, observe the screw depths and
tightening torques from the following table.
Screw depth Tightening torque
8.5...9.5mm 1...1.2Nm
Install device in accordance with the holes.
See the following installation drawings for the position and size of the holes.
If the device is fastened to the side, use the fastening set for side installation as well. The additional
fastening stabilises the unit, preventing damage when the filter is changed.
You can find information about the fastening kit for side installation in the data sheet for the Type
5110 at the country.burkert.com.
After fastening
Clean any contamination from the pipes and flange connections.
Attach media hoses to the system.
Tighten inlet hoses with a max. torque of 5 Nm.
When fastening the hoses, ensure that no force is transmitted into the system (e.g. because
bending radii are too small).
Check the system for tightness.
Check the water supply line for tightness before electrical contacting.
Do not electrically contact the system until then.
Electrically contact and switch pilot valves.
Connect compressed air and activate pilot valve(s) for a full tightness test.
Check the system for tightness again.

Type 5110
Assembly and installation
20
22 37
24 23
67,1
2x G1/8
8
**Link zur Anleitung**
4x screw boss for thread-forming screws
Ø4
Fig.6: Inlet side/front installation drawing
53,5
65,7
37
116,2
84
**Link zur Anleitung**
4x circular plug-in connectors with push-in
connection 6/4
Fig.7: Outlet side/rear installation drawing