BUSCH COBRA NC 0100 B User manual

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COBRA
Dry Screw Vacuum Pumps
NC 0100 B, NC 0200 B, NC 0300 B
Air-Cooled Version (ACV)
Instruction Manual
0870573307 | -0004_en-US | Original instructions 10/28/2022

Table of Contents
2 | 48 Instruction Manual COBRA NC 0100-0300 B ACV_EN_en
Table of Contents
1 Safety..................................................................................................................................................................... 4
2 Product Description............................................................................................................................................. 5
2.1 Operating Principle ............................................................................................................................................. 6
2.2 Intended Use ....................................................................................................................................................... 6
2.3 Start Controls....................................................................................................................................................... 7
2.4 Standard Features............................................................................................................................................... 7
2.4.1 Air Cooling ............................................................................................................................................. 7
2.4.2 Temperature Switch ............................................................................................................................. 7
2.4.3 Sealing Systems..................................................................................................................................... 7
2.5 Optional Accessories........................................................................................................................................... 7
2.5.1 Gas Ballast Valve ................................................................................................................................... 7
2.5.2 Silencer................................................................................................................................................... 7
2.5.3 Barrier Gas System ............................................................................................................................... 7
2.5.4 Mechanical Seals................................................................................................................................... 7
2.5.5 Nitrogen Panel ...................................................................................................................................... 8
2.5.6 Pressure Switch (Barrier Gas).............................................................................................................. 8
3 Transport .............................................................................................................................................................. 9
4 Storage .................................................................................................................................................................. 10
5 Installation ........................................................................................................................................................... 11
5.1 Installation Conditions........................................................................................................................................ 11
5.2 Connecting Lines / Pipes .................................................................................................................................... 12
5.2.1 Suction Connection............................................................................................................................... 12
5.2.2 Discharge Connection .......................................................................................................................... 13
5.2.3 Barrier Gas System Connection (Optional) ........................................................................................ 13
5.2.4 Dilution Gas System Connection (Optional) ...................................................................................... 14
5.2.5 Purge Gas System Connection (Optional).......................................................................................... 15
5.3 Filling Oil............................................................................................................................................................... 16
5.4 Filling Cooling Liquid........................................................................................................................................... 18
5.5 Liquid Flushing Device Installation (Optional)................................................................................................. 18
5.6 Fitting the Coupling ............................................................................................................................................ 19
6 Electrical Connection........................................................................................................................................... 21
6.1 Machine delivered without Variable Speed Drive ........................................................................................... 21
6.2 Machine delivered with a Variable Speed Drive (Option)............................................................................... 22
6.3 Wiring Diagram Three-Phase Motor (Pump Drive)......................................................................................... 23
6.4 Wiring Diagram Solenoid Valve (Optional)....................................................................................................... 24
6.5 Electrical Connection of the Monitoring Devices ............................................................................................ 25
6.5.1 Wiring Diagram Temperature Switch................................................................................................. 25
6.5.2 Wiring Diagram Flow Switch (Optional) ............................................................................................. 25
6.5.3 Wiring Diagram Pressure Switch (Optional)...................................................................................... 25
6.5.4 Wiring Diagram Level Switch (Optional) ............................................................................................ 25
7 Commissioning..................................................................................................................................................... 26
7.1 Conveying Condensable Vapors........................................................................................................................ 27
7.2 Liquid Flushing Procedure ................................................................................................................................. 27
7.3 Gas Purging Procedure ...................................................................................................................................... 27
8 Maintenance......................................................................................................................................................... 28
8.1 Maintenance Schedule ....................................................................................................................................... 29
8.2 Oil Level Inspection............................................................................................................................................. 30
8.3 Cooling Liquid Level Inspection......................................................................................................................... 30

Table of Contents
Instruction Manual COBRA NC 0100-0300 B ACV_EN_en 3 | 48
8.4 Oil Change............................................................................................................................................................ 31
8.5 Cooling Liquid Change ....................................................................................................................................... 34
9 Overhaul................................................................................................................................................................ 35
10 Decommissioning................................................................................................................................................. 36
10.1 Dismantling and Disposal .................................................................................................................................. 36
11 Spare Parts............................................................................................................................................................ 37
12 Troubleshooting................................................................................................................................................... 38
13 Technical Data...................................................................................................................................................... 40
14 Cooling Liquid....................................................................................................................................................... 41
15 Oil........................................................................................................................................................................... 42
16 EU Declaration of Conformity............................................................................................................................. 43
17 UK Declaration of Conformity ............................................................................................................................ 44

1 | Safety
4 | 48 Instruction Manual COBRA NC 0100-0300 B ACV_EN_en
1 Safety
Prior to handling the machine, this instruction manual should be read and understood. If anything
needs to be clarified, please contact your Busch representative.
Read this manual carefully before use and keep for future reference.
This instruction manual remains valid as long as the customer does not change anything on the
product.
The machine is intended for industrial use. It must be handled only by technically trained personnel.
Always wear appropriate personal protective equipment in accordance with the local regulations.
The machine has been designed and manufactured according to state-of-the-art methods. Never-
theless, residual risks may remain, as described in the following chapters and in accordance with the
chapter Intended Use [➔6]. This instruction manual highlights potential hazards where appropri-
ate. Safety notes and warning messages are tagged with one of the keywords DANGER, WARNING,
CAUTION, NOTICE and NOTE as follows:
DANGER
... indicates an imminent dangerous situation that will result in death or serious injuries if not
prevented.
WARNING
... indicates a potentially dangerous situation that could result in death or serious injuries.
CAUTION
... indicates a potentially dangerous situation that could result in minor injuries.
NOTICE
... indicates a potentially dangerous situation that could result in damage to property.
NOTE
... indicates helpful tips and recommendations, as well as information for efficient and trou-
ble-free operation.

Product Description | 2
Instruction Manual COBRA NC 0100-0300 B ACV_EN_en 5 | 48
2 Product Description
NP IN
MTBOUT
CLG
OSG
CLD
PMR
LI TS
ODP,
MP
OSG
CLP
GB
OFP
CLVCLF
SI OUT
OFP
EB
EBSV
ODP, MP
AHE
RF
CD
Description
IN Suction connection (Inlet) OUT Discharge connection (Outlet)
AHE Air-water heat exchanger CD Condensate drain
CLD Cooling liquid drain plug CLF Cooling liquid fill plug
CLG Cooling liquid sight glass CLP Cooling liquid pump
CLV Cooling liquid vent plug EB Eye bolt
GB Gas ballast valve LI Level indicator
MP Magnetic plug MTB Motor terminal box
NP Nameplate ODP Oil drain plug
OFP Oil fill plug OSG Oil sight glass
PMR Plug for manual rotation of rotors RF Radial fan
SI Silencer SV Safety valve
TS Temperature switch

2 | Product Description
6 | 48 Instruction Manual COBRA NC 0100-0300 B ACV_EN_en
NOTE
Technical term.
In this instruction manual, we consider that the term ‘machine’ refers to the ‘vacuum pump’.
NOTE
Illustrations
In this instruction manual the illustrations may differ from the machine appearance.
2.1 Operating Principle
The machine works on the one-stage, twin-screw pump principle.
Two screw rotors rotate inside the cylinder. The pumped medium is trapped between the cylinder
and screw chambers, compressed, and transported to the gas outlet. During the compression pro-
cess, the two screw rotors do not come into contact with each other or with the cylinder. There is no
need for a lubrication or an operating fluid in the compression chamber.
2.2 Intended Use
WARNING
In case of foreseeable misuse outside the intended use of the machine.
Risk of injuries!
Risk of damages to the machine!
Risk of damages to the environment!
●Make sure to follow all instructions described in this manual.
The machine is intended for the suction of air and other dry, non-aggressive, non-toxic and non-ex-
plosive gases.
Conveying of other media leads to an increased thermal and/or mechanical load on the machine
and is permissible only after a consultation with Busch.
The machine is intended for the placement in a non-potentially explosive environment.
The machine is capable of maintaining ultimate pressure, see Technical Data.
The machine is suitable for continuous operation.
Permitted environmental conditions, see Technical Data.

Product Description | 2
Instruction Manual COBRA NC 0100-0300 B ACV_EN_en 7 | 48
2.3 Start Controls
The machine comes without start controls. The control of the machine is to be provided in the
course of installation.
The machine can be equipped with a variable speed drive (option).
2.4 Standard Features
2.4.1 Air Cooling
The machine is cooled by a cooling liquid circuit in the cylinder cover and cylinder.
The cooling liquid pump (CLP) allows a recirculating flow in the cooling liquid chamber.
The cooling liquid is cooled by an air-water heat exchanger (AHE).
A fan, fitted on the motor shaft, allows the cooling air to be drawn and then pushed through the
heat exchanger.
2.4.2 Temperature Switch
The temperature switch monitors the cooling liquid temperature of the machine.
The machine must be stopped when the temperature switch trips (85°C for NC0100B,
106°CforNC0200B, 125°CforNC0300B).
2.4.3 Sealing Systems
The machine is equipped with labyrinth seals on the suction side and with PTFE shaft seals on the
motor side.
Other sealing systems are optionally available, see Mechanical Seals [➔7].
Sealing systems prevent the process gas going to the bearings chambers.
Depending on the application, the sealing systems efficiency can be improved with a barrier gas sys-
tem, see Barrier Gas System [➔7].
2.5 Optional Accessories
2.5.1 Gas Ballast Valve
The gas ballast valve mixes the process gas with a limited quantity of ambient air to counteract the
condensation of vapor inside the machine.
The gas ballast valve has an influence on the ultimate pressure of the machine, see Technical Data.
2.5.2 Silencer
A silencer at the discharge connection (OUT) can be provided to reduce the exhaust gas noise.
A non-return flap can be optionally added to the silencer.
2.5.3 Barrier Gas System
The barrier gas system allows the supply of compressed air or nitrogen into the motor side shaft
seals in order to improve the sealing efficiency.
2.5.4 Mechanical Seals
The sealing systems can be equipped with mechanical seals. The following variants are possible:
●Oil lubricated single mechanical seals on the motor side and labyrinth seals on the suction side.
●Oil lubricated single mechanical seals on the motor side and suction side.
●Gas lubricated double mechanical seals on the motor side and oil lubricated single mechanical
seals on suction side.

2 | Product Description
8 | 48 Instruction Manual COBRA NC 0100-0300 B ACV_EN_en
2.5.5 Nitrogen Panel
The nitrogen panel fitted to the base frame allows the supply of nitrogen to a number of different
points on the machine.
Each device consists of a pressure regulator and a flow meter to adjust pressure and volume flow
separately.
The following devices are available:
●The barrier gas system for sealing systems on motor side. This device is equipped with a flow
switch integrated to the flow meter to switch off the machine if the nitrogen volume flow drops
below the minimum set flow value.
●The dilution gas ballast prevents the formation of condensates or dilutes them, depending on
the application. The nitrogen is fed into the cylinder.
●The purge gas system fitted at the inlet flange allows to flush the machine after use or during
operation. The nitrogen is fed into the inlet flange.
2.5.6 Pressure Switch (Barrier Gas)
The pressure switch monitors the barrier gas pressure. It is only available if the machine has been
equipped with gas lubricated double mechanical seals.
The machine must be stopped if the barrier gas pressure is below 2.5 bar, see Wiring Diagram Pres-
sure Switch (Optional) [➔25].

Transport | 3
Instruction Manual COBRA NC 0100-0300 B ACV_EN_en 9 | 48
3 Transport
WARNING
Suspended load.
Risk of severe injury!
●Do not walk, stand or work under suspended loads.
WARNING
Lifting the machine using the motor eye bolt.
Risk of severe injury!
●Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown.
NOTICE
In case the machine is already filled with oil.
Tilting a machine that is already filled with oil can cause large quantities of oil to ingress into
the cylinder.
●Drain the oil prior to every transport or always horizontally transport the machine.
●To find out the weight of the machine, refer to the chapter Technical Data or the nameplate (NP).
●Make sure that the eye bolt(s) (EB) is/are in faultless condition, fully screwed in and tightened by
hand.
●Check the machine for transport damage.
If the machine is secured to a base plate:
●Remove the machine from the base plate.

4 | Storage
10 | 48 Instruction Manual COBRA NC 0100-0300 B ACV_EN_en
4 Storage
●Seal all apertures with adhesive tape or reuse provided caps.
If the machine is to be stored for more than 3 months:
●Wrap the machine in a corrosion inhibiting film.
●Store the machine indoors, dry, dust free and if possible in original packaging preferably at
temperatures between 5 ... 55 °C.
NOTICE
Long storage time.
Risk of damage to the machine!
●If the machine is equipped with oil lubricated mechanical seals, we recommend to completely fill
the oil chamber before a long storage, see “Oil filling” in chapter Oil Change [➔31]. This protects
the mechanical seals during a long storage. Use the standard pump oil, see chapter Oil [➔42].
●Before restarting the machine, drain the oil to the normal oil level, see “Oil draining” in chapter Oil
Change [➔31].

Installation | 5
Instruction Manual COBRA NC 0100-0300 B ACV_EN_en 11 | 48
5 Installation
5.1 Installation Conditions
WARNING
If the machine is installed in a potentially explosive environment or if the machine is used to
draw toxic, inflammable or non-inert gases:
Risk of injuries!
Risk of death!
●Ensure that the machine complies with all local, national rules and safety regulations.
NOTICE
Use of the machine outside of the permitted installation conditions.
Risk of premature failure!
Loss of efficiency!
●Take care that the installation conditions are fully complied with.
~50 cm
~20 cm
~50 cm
~20 cm
●Make sure that the environment of the machine is not potentially explosive.
●Make sure that the ambient conditions comply with the Technical Data.
●Make sure that the environmental conditions comply with the protection class of the motor and
the electrical elements.
●Make sure that the installation space or location is vented such that sufficient cooling of the ma-
chine is provided.
●Make sure that cooling air inlets and outlets are not covered or obstructed and that the cooling
air flow is not affected adversely in any other way.

5 | Installation
12 | 48 Instruction Manual COBRA NC 0100-0300 B ACV_EN_en
●Make sure that the oil sight glass (OSG) remains easily visible.
●Make sure that enough space remains for maintenance work.
●Make sure that the machine is placed or mounted horizontally, a maximum deviation of 1° in any
direction is acceptable.
●Check the oil level, see Oil Level Inspection [➔30].
●Check the cooling liquid level, see Cooling Liquid Level Inspection [➔30].
If the machine is installed at an altitude greater than 1000 meters above sea level:
●Contact your Busch representative, the motor should be derated or the ambient temperature
limited.
5.2 Connecting Lines / Pipes
●Remove all protective covers before installation.
●Make sure that the connection lines cause no stress on the connection of the machine; if neces-
sary use flexible joints.
●Make sure that the line size of the connection lines over the entire length is at least as large as
the connections of the machine.
In case of long connection lines, it is advisable to use larger line sizes in order to avoid a loss of effi-
ciency. Seek advice from your Busch representative.
5.2.1 Suction Connection
WARNING
Unprotected suction connection.
Risk of severe injury!
●Do not put hand or fingers in the suction connection.
NOTICE
Ingress of foreign objects or liquids.
Risk of damage to the machine!
If the inlet gas contains dust or other foreign solid particles:
●Install a suitable filter (5micron or less) upstream from the machine.
Connection size(s):
– DN40 PN16, EN 1092-1 for NC 0100 B
– DN50 PN16, EN 1092-1 for NC 0200 B and NC 0300 B
If the machine is used as part of a vacuum system:
●Busch recommends the installation of an isolation valve in order to prevent the machine from
turning backwards.

Installation | 5
Instruction Manual COBRA NC 0100-0300 B ACV_EN_en 13 | 48
5.2.2 Discharge Connection
NOTICE
Discharge gas flow obstructed.
Risk of damage to the machine!
●Make sure that the discharged gas will flow without obstruction. Do not shut off or throttle the
discharge line or use it as a pressurized air source.
Connection size(s):
At the machine discharge connection:
– Ø85 / 8 x M8
At the extra flange discharge connection (Optional):
– DN40 PN16, EN 1092-1 for NC 0100 B
– DN50 PN16, EN 1092-1 for NC 0200 B and NC 0300 B
At the silencer (SI) discharge connection (Optional):
– DN40 PN16, EN 1092-1 for NC 0100 B
– DN50 PN16, EN 1092-1 for NC 0200 B and NC 0300 B
●Make sure that the counter pressure (also termed back pressure) at the discharge connection
(OUT) does not exceed the maximum allowable discharge pressure, see Technical Data.
5.2.3 Barrier Gas System Connection (Optional)
With nitrogen panel
PRVBGC MANFME, FS NIP
Description
BGC Barrier gas connection FME Flow meter
FS Flow switch MAN Manometer
NIP Nitrogen panel PRV Pressure regulating valve

5 | Installation
14 | 48 Instruction Manual COBRA NC 0100-0300 B ACV_EN_en
●Connect the barrier gas connection (BGC) to the gas supply.
Connection size:
– G1/4, ISO 228-1
●Electrically connect the flow switch (FS) of the flow meter, see Wiring Diagram Flow Switch [➔25].
If a pressure switch is installed:
●Electrically connect the pressure switch, see Wiring Diagram Pressure Switch (Optional) [➔25].
●Make sure that the gas complies with the following requirements:
Gas type Dry nitrogen or air
Gas temperature °C 0 ... 60
Maximum gas pressure bar 13
Recommended pressure setting at the pres-
sure regulating valve (PRV)
bar(a) 3
Filtration µm 5
Recommended flow rate
for labyrinth seals, oil lubricated single me-
chanical seals and PTFE shaft seals
SLM (standard li-
ter per minute)
2.5 ... 3
Recommended flow rate
for gas lubricated double mechanical seals
SLM (standard li-
ter per minute)
≤1
Air quality (only for air) Acc. to ISO
8573-1
Class 5.4.4.
5.2.4 Dilution Gas System Connection (Optional)
PRVDGC MANFME, FRNIP
Description
DGC Dilution gas connection FME Flow meter
FR Flow regulator MAN Manometer
NIP Nitrogen panel PRV Pressure regulating valve

Installation | 5
Instruction Manual COBRA NC 0100-0300 B ACV_EN_en 15 | 48
●Connect the dilution gas connection (DGC) to the gas supply.
Connection size:
– G1/4, ISO 228-1
●Electrically connect the solenoid valve (MV), see Wiring Diagram Solenoid Valve [➔24].
●Make sure that the gas complies with the following requirements:
Gas type Dry nitrogen
Gas temperature °C 0 ... 60
Maximum gas pressure bar 13
Recommended pressure setting at the pres-
sure regulating valve (PRV)
bar 0.5
Filtration µm 5
Recommended flow rate SLM (standard li-
ter per minute)
20
5.2.5 Purge Gas System Connection (Optional)
PRVPGC MANFME, FRNIP
MV INF
Description
PGC Purge gas connection FME Flow meter
FR Flow regulator INF Inlet flange
MAN Manometer MV Solenoid valve
NIP Nitrogen panel PRV Pressure regulating valve
●Connect the purge gas connection to the gas supply.
Connection size:
– G1/4, ISO 228-1

5 | Installation
16 | 48 Instruction Manual COBRA NC 0100-0300 B ACV_EN_en
●Electrically connect the solenoid valve (MV), see Wiring Diagram Solenoid Valve [➔24].
●Make sure that the gas complies with the following requirements:
Gas type Dry nitrogen
Gas temperature °C 0 ... 60
Maximum gas pressure bar 13
Recommended pressure setting at the pres-
sure regulating valve (PRV)
bar 0.5
Filtration µm 5
Recommended flow rate SLM (standard li-
ter per minute)
≥ 40 for NC 0100-0200 B
≥ 50 for NC 0300 B
5.3 Filling Oil
NOTICE
Use of an inappropriate oil.
Risk of premature failure!
Loss of efficiency!
●Only use an oil type which has previously been approved and recommended by Busch.
For oil type and oil capacity see Technical Data and Oil [➔42].

Installation | 5
Instruction Manual COBRA NC 0100-0300 B ACV_EN_en 17 | 48
When the oil filling is achieved:
●Write down the oil change date on the sticker.
Last oil change
__ / __ / ____
Oil type see nameplate
Change interval see
instruction manual
If there is no sticker (part no. 0565 568 959) on the machine:
●Order it from your Busch representative.

5 | Installation
18 | 48 Instruction Manual COBRA NC 0100-0300 B ACV_EN_en
5.4 Filling Cooling Liquid
For cooling liquid type and cooling liquid capacity see Technical Data and Cooling Liquid [➔41].
5.5 Liquid Flushing Device Installation (Optional)
LS1
FR
LI
FLV
INF
MV
FLF
LS2
Description
FLF Flushing liquid fill plug FLV Flushing liquid vessel
FR Flow regulator INF Inlet flange
LI Level indicator LS Level switch
MV Solenoid valve

Installation | 5
Instruction Manual COBRA NC 0100-0300 B ACV_EN_en 19 | 48
●Electrically connect the solenoid valve (MV), see Wiring Diagram Solenoid Valve [➔24].
●Electrically connect the two level switches (LS), see Wiring Diagram Level Switch [➔25].
●Fill the flushing liquid vessel (FLV) with a process compatible flushing liquid.
5.6 Fitting the Coupling
NOTE
Radial screw.
For trouble-free operation, use thread locking glue to secure the radial screw.
1 2 3
4
Description
1 Coupling hub (machine side) 2 Coupling spider
3 Coupling hub (motor side) 4 Radial screw / max. admissible torque:
10Nm
Machine type Coupling size Value “E” (mm)
NC 0100 B
ROTEX® 38 24NC 0200 B
NC 0300 B
NC 0300 B ROTEX® 42 26
In case of a machine delivery without motor:
●Fit the second coupling hub on the motor shaft (separately delivered).
●Axially adjust the hub in such a way until value "E" is reached.
●When the coupling adjustment is done, lock the coupling hub by tightening the radial screw.
●Mount the motor on the machine by including the coupling spider.
For further coupling information, go to www.ktr.com and download the instruction manual of the RO-
TEX® coupling.

5 | Installation
20 | 48 Instruction Manual COBRA NC 0100-0300 B ACV_EN_en
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