Calculated Industries 5065 User manual

ELECTRICALC
®
PRO
NEC®COMPLIANT
UPDATEABLE ELECTRICAL CODE CALCULATOR
Model 5065
User’s Guide

The ElectriCalc
®
Pro is an invaluable
calculator for today’s busy electrical
professional. Unlike a regular calculator, it
has intuitively labeled “electrical keys” and
conforms to the 2008 (and 2005, 2002,
1999, 1996) and future
National Electrical
Codes
, allowing you to solve Code-relat-
ed problems quickly and accurately. The
most common NEC tables are now at
your fingertips!
An important feature of the
ElectriCalc Pro
is that it is programmed to accept future
NEC changes, allowing you to convenient-
ly install future Code editions in a few sim-
ple steps.
Introducing the
ElectriCalc®Pro
Now NEC
®
-Updateable!

The ElectriCalc Pro instantly solves for
the following:
• Kirchhoff’s Law
• Ohm’s Law
• Volts, Amps, Volt-Amps, Watts, kVA,
kW, PF%, EFF%, and Resistance
• Copper or Aluminum Wire Sizes
• Parallel and Derated Wire Sizes
• Voltage Drop Wire Sizes, % and
Actual Voltage Drops, Voltage
Drop Distances and Wire Resis-
tances
• Kilowatt hours and BTU’s
• Parallel Resistance
• Grounding Conductors Sizes
• Motor Full-Load Amps
• Overload Protection Sizes
• NEMA Starter Sizes
• Conduit Sizes
• And much more!

Table of Contents
Key Definitions . . . . . . . . . . . . . . . . . . . .1
Preference Settings . . . . . . . . . . . . . . . .21
Default Settings . . . . . . . . . . . . . . . . . .22
Basic Math Operations . . . . . . . . . . . . . .23
Percent Calculations . . . . . . . . . . . . . . .23
Memory Operations . . . . . . . . . . . . . . . .24
Kirchhoff’s Law . . . . . . . . . . . . . . . . . . .26
Ohm’s Law . . . . . . . . . . . . . . . . . . . . . .29
Motor Horsepower . . . . . . . . . . . . . . . .31
Ampacity Wire Sizing . . . . . . . . . . . . . .34
Voltage Drop . . . . . . . . . . . . . . . . . . . .41
Ground Conductor Wire Size . . . . . . . . . .47
Equipment Grounding Conductor Wire Size . .48
Fuse and Circuit Breaker Size . . . . . . . . .49
Starter Size . . . . . . . . . . . . . . . . . . . . .49
Overload Protection Size . . . . . . . . . . . .50
Conduit Size . . . . . . . . . . . . . . . . . . . . .51
Converting KW-HR and BTU . . . . . . . . . .56
Parallel Resistance . . . . . . . . . . . . . . . .57
Error Codes . . . . . . . . . . . . . . . . . . . . .58
Battery Information . . . . . . . . . . . . . . . .58
2008 NEC References . . . . . . . . . . . . . .59
Updating Future Code Revisions . . . . . . .60
Settings . . . . . . . . . . . . . . . . . . . . . . . .60
Repair and Return . . . . . . . . . . . . . . . . .61
Warranty . . . . . . . . . . . . . . . . . . . . . . .62
FCC Class B . . . . . . . . . . . . . . . . . . . . .65
Legal Notices . . . . . . . . . . . . . . . . . . . .65

Your ElectriCalc Pro is now updateable
for future National Electrical Code®
editions that are updated every three
(3) years. To upgrade your unit, follow
the instructions below:
1) Purchase the NEC Update from CI
(see pricing / details from CI’s Web
site: www.calculated.com or call
1-800-854-8075). This Update is in the
form of a chip that contains the new
Code.
2) Once you receive the NEC Update
chip, you need to install it in your
ElectriCalc Pro:
a) Turn calculator off.
b) As a precaution, remove the bat-
tery (located back of calculator, top
of unit) by sliding battery door out
with your thumbnail. Set aside.
c) Using a screwdriver, pop out the
square tab located in the middle sec-
tion on the back of your calculator.
d) Replace it with the new update tab
by inserting it into the slot.
e) Replace the battery door.
f) Turn calculator on. Your calculator
is now updated and ready to use.

User’s Guide — 1
Standard Calculator Functions
o— On/Clear
Turns on power. Pressing once clears
the last entry and the display. Pressing
twice clears all non-permanent values.
O —
Off
Turns all power off. Clears the Memory
and most internal registers.
+ - x ÷ =
Arithmetic operation keys.
0 1 2 3 4 5 6 7 8 9 •
Used for keying in numbers.
%—
Percent
Four function (+,-,x,÷) Percent key.
S v —
Reciprocal (1/x)
Finds the reciprocal of a number (e.g.,
8 S v 0.125).
B—
Back Space Function
Used to delete entries one keystroke at
a time (unlike the ofunction, which
deletes the entire entry).
S —
Second Function
Used with other keys to access second-
ary functions.
s—
Store
Used with function keys to store values.
Displays: STOR
Key Definitions

2 — ElectriCalc Pro
r — Recall
Recalls a value stored in a register (e.g.,
to recall voltage drop % press r v).
Displays: RCL
S + —
Pi ( π )
Constant = 3.1415927
S - —
Change Sign (+/–)
Toggles the sign of the displayed value
from positive to negative or from nega-
tive to positive.
S % —
x
2
Squares the displayed value.
S B —
Square Root ( )
Square Root function.
s 0 —
Cumulative Memory (M+)
Adds displayed value to Memory (e.g.,
1 0 s 0,2 0 s 0, r 0 =
30). To subtract from Memory, you must
add a negative value to the cumulative
Memory (e.g.,1 0 s 0, 5 S -,
s0, r0 = 5). Clears when the
calculator is shut off.
r 0 —
Memory Recall
Displays the value saved in ( M+ ).
r r —
Display/Clear Memory (M-R/C)
Displays and clears the value saved in
(
M+ ).
Sr—
Clear Memory
Clears the value saved in ( M+ ) without
changing displayed value.

User’s Guide — 3
s1-9 — Memory Storage
When pressed after the skey, the 1
through 9keys will store the displayed
values into non-cumulative Memory.
r1-9
Recall M1 – M9.
Mode Set-up Functions
S x — Clear All
Clears all values, including Memory.
Resets settings to default values, except
preference settings which are retained.
S ÷ —
Preferences (Prefs)
Use to set default settings or modes
(see “Preference Settings”).
S 1 —
Single-Phase (1Ø)
Sets calculator to single-phase mode.
Displays: 1Ø
S 3 —
Three-Phase (3Ø)
Sets calculator to three-phase mode.
This is the default setting. Displays: 3Ø
S 2 —
Ambient Temperature (AMB°)
Permanently enters ambient tempera-
ture for determining ampacity derived
wire sizes. Ambient temperature will
only change when entering a new value
or by resetting the calculator. Defaults to
30°C (86°F). Amb will display when the
ambient temperature is other than 30°C
(86°F). Displays: AMB°
(Cont’d)

4 — ElectriCalc Pro
(Cont’d)
NOTE: The temperature units can be
displayed in Celsius (°C) or Fahrenheit
(°F) by changing the preference setting
(see “Preference Settings”).
S 4 — Copper/Aluminum (Cu/Al)
Used to toggle between copper (de-
fault) and aluminum wire types. When
the wire type is revised, any calculated
wire size will be re-calculated automati-
cally. If a wire size is entered with the
wrong wire type, pressing S 4 will
change the material type without
changing the size. Displays: Al or Cu
S 5 —
Free Air (FrAir)
Sets calculator into Free Air mode,
which refers to NEC Table 310-17 for
wire size calculations. Displays: FrAir
S 6 —
60°C Wire Insulation
Sets calculator to 60°C wire insulation
type for wire size calculations. This is
the default setting. Displays: 60
S 7 —
75°C Wire Insulation
Sets calculator to 75°C insulation type
for wire size calculations. Displays: 75
S 9 —
90°C Wire Insulation
Sets calculator to 90°C insulation type
for wire size calculations. Displays: 90

User’s Guide — 5
Electrical Functions
K— kilo-
This key is used with Watts, Amps,
Volts, and Volt-amps keys to identify
“kilo-” values.
S K —
milli-
This key sequence is used with Watts,
Amps, Volts, and Volt-amps keys to
identify “milli-” values.
A—
Amps
Enters or calculates Amps (using Volts
and VA or Watts). Displays: AMPS,
KAMP or mAMP
U
— Volts
Enters or calculates Volts (using Amps,
HPth, and VA or Watts). Default value is
240 Volts. Displays: VOLT, KV, or mV
V—
Volt-Amps
Enters or calculates Volt-amps (using
Amps, Volts and Horsepower or Watts).
Displays: VA, KVA, or mVA
W—
Watts
Enters or calculates Watts (using Amps,
Volts, and VA or Horsepower).
Displays: WATT, KW, or mW
S A —
DC Amps (Idc)
Enters or calculates DC Amps (using DC
Volts and Resistance). Displays: Idc

6 — ElectriCalc Pro
S U — DC Volts (Vdc)
Enters or calculates DC Volts (using DC
Amps and Resistance). Displays: Vdc
S V — DC Resistance (R)
Calculates and displays DC resistance
in Ohms (using DC Volts and DC Amps).
Displays: R
S W —
Power Factor (PF%)
Enters or calculates power factor per-
centage (based on Watts and VA).
Defaults to 100%. Entered or calculated
power factors greater than 100% will
result in an error. Displays: PF%
H—
Horsepower (Theoretical)
Enters or calculates theoretical Horse-
power (based on Amps, VA, Watts,
efficiency%, PF%, and/or Volts). 1.0
HPth correlates to 746 Watts at 100%
efficiency. Displays: HPth
S H —
Efficiency (Eff%)
Enters or calculates the percent ratio
between real power (Watts) and theoreti-
cal Horsepower. Default: 100%. Entered
or calculated efficiencies greater than
100% will result in an error.
Displays: EFF%
S • —
Kilowatt–Hours to BTU
(Kw-hr

Btu) Calculate BTU (British
Thermal Unit) based on an entered
Kilowatt-Hour value. Displays: KW-H

User’s Guide — 7
S = — BTU to Kilowatt–Hours
(Btu

Kw-hr) Calculate Kilowatt-Hours
based on an entered BTU (British
Thermal Unit) value. Displays: BTU
S s —
Parallel Resistance
(Par Res)
Calculate total resistance
based on an entered series of resist-
ance values. Displays: P-RS
Motor Horsepower Functions
The ElectriCalc Pro can be used to deter-
mine motor full-load current (Amps)
based on entries for motor Horsepower
(HPmotor), Phase and Voltage.
You can also find an equivalent motor
Horsepower if you have entered Voltage
and full load current values. Only HP
motor and Voltage entries as defined by
NEC Tables 430-247, 430-248 and 430-
250 can be used to determine motor
loads.
S 8 —
Induction/Synchronous/DC
Motor Toggle (Ind/Sync/DC)
Toggles between induction, synchronous,
and direct current motor types. Displays:
IND (induction - default), SYNC (synchro-
nous) or DC (direct current).
h —
Motor Horsepower
Enters or calculates motor Horsepower.
Displays: IND HP (induction – default),
SYNC HP (synchronous) or DC HP
(direct current).

8 — ElectriCalc Pro
Ampacity Tables
The ElectriCalc Pro uses NEC Table
310-16 (310-17 for Free Air) to find wire
sizes and ampacity ratings of wires.
The calculator uses the following data
to calculate wire size: 1) insulation
temperature rating (60°C, 75°C and
90°C); 2) wire material (copper or
aluminum); and 3) ambient temperature.
Standard AWG wire sizes and Circular
Mils are used by the
ElectriCalc Pro .
Wire size entries less than or equal to
2000 are accepted as AWG wire sizes;
entries greater than 2000 are accepted
as Circular Mil entries and display the
corresponding AWG wire size. Entries
must match the standard wire sizes or
Circular Mils; otherwise, “nonE” will be
displayed (Invalid entry).
NOTE: 1/0, 2/0, 3/0 and 4/0 wires are
entered using the
0 key (e.g., 0, 00,
000 and 0000).
w— Wire Size/Ampacity
Enters or calculates wire size based on
ampacity and Voltage drop, if a Voltage
drop length has been entered.
♦
First Press
If a wire length has been entered, the
first press will show the larger of the
ampacity or voltage drop derived wire
size. The calculator will use the larger
value when calculations require a wire
size. If no Voltage drop length has been
entered, the calculator will display the
calculated ampacity rated wire size.

User’s Guide — 9
♦ Second Press
If a wire length has been entered, the sec-
ond press displays the smaller of the two
wire sizes. If not solving for Voltage drop
wire size, then displays the maximum
ampacity.
♦
Third Press
Displays the wire size in Circular Mils.
Displays: CMIL
♦
Fourth Press
If a wire length has been entered, displays
the minimum wire ampacity rating. If no
wire length has been entered, displays the
NEC table referenced for the calculation.
Displays: NEC 310.16
S w —
125% Ampacity
Used for motor wire sizing when the wire
must not exceed 80% of its rated ampacity
(125%A). This keystroke calculates wire
size based on 125% of the entered or cal-
culated Amps value. Displays: 125%
P—
Parallel Size
Used to find the size of parallel conductors
using amperage and an entered quantity of
wires. Parallel wire size calculations small-
er than 1/0 are displayed as “none” (display
shows “nonE”) as the NEC does not allow
parallel wire runs smaller than 1/0.
♦
First Press
When preceded by a number, calcu-
lates the applicable wire size for that
quantity of wires in parallel.
Displays: PAR WIRE SIZE
(Cont’d)

10 — ElectriCalc Pro
(Cont’d)
♦ Second Press
Displays the maximum adjusted ampacity
of the calculated parallel wire size.
Displays: WIRE A
NOTE: No adjustments are made for
deration.
S P — Derated Wire Size (D/R Size)
Used to calculate derated wire sizes
and allowable ampacity based on the
entered quantity of wires, NEC Table
310-16 and NEC Table 310-15(b)(2)(a).
Derated wire sizes are not calculated
when there are less than four wires, or
when the unit is in Free Air mode.
♦
First Press
Calculates the derated wire size, if you
have entered the number of wires, for
example, 4 S P
Displays: D/R WIRE SIZE
♦
Second Press
Displays the maximum adjusted am-
pacity of the derated wire size.
Displays: D/R WIRE A
♦
Third Press
Displays the derated adjustment factor
per the NEC Table 310-15(b)(2)(a).
Displays: ADJ %
♦
Fourth Press
Displays the NEC table referenced for
the calculation. Displays: NEC 310.15

User’s Guide — 11
Voltage Drop Solutions
The ElectriCalc Pro will calculate
maximum lengths, minimum wire sizes
or actual voltage drops given the other
two values. Voltage drop solutions are
based on the DC resistance values
found in NEC Chapter 9, Table 8.
NOTE: Voltage drop solutions may vary
slightly from actual AC circuit values as
the calculator does not incorporate
factors such as inductive reactance,
skin effect, raceway material, etc.
v — Percent Voltage Drop
Used to enter or calculate voltage drop.
The default voltage drop is 3%. If wire size
or wire length values are not available,
“nonE” will display since the voltage drop
cannot be found.
♦
First Press
Enters a maximum allowable voltage
drop percentage (Displays: V DROP
%) or calculates actual Voltage drop
(Displays: V DROP).
♦
Second Press
Calculates actual percent Voltage drop.
Displays: V DROP %
l—
Length
Enters or calculates the length of a run
for Voltage drop calculation.
Displays: FEET or MET
NOTE: Units of length can be set to Feet
or Meters by changing the preference
setting (see “Preference Settings”).

12 — ElectriCalc Pro
S l — Wire Resistance (Wire Res)
Displays the actual resistance per
1,000 feet of the wire size in w
based on NEC Chapter 9, Table 8.
Displays: OHMS WIRE
Ground Function Keys
G — Ground
An output-only key used to find the
grounding electrode conductor size for
AC systems based on NEC Table
250-66 and an entered or calculated
service-entrance conductor (largest
size). Only actual wire sizes are con-
sidered valid entries.
♦ First Press
Calculates the copper grounding elec-
trode conductor size if you have en-
tered a valid wire size.
Displays: GRND CU WIRE SIZE
♦
Second Press
Displays the aluminum grounding elec-
trode conductor size.
Displays: GRND AL WIRE SIZE
♦ Third Press
Displays the Circular Mil area used to
calculate the grounding electrode con-
ductor size. Displays: CMIL WIRE

User’s Guide — 13
♦ Fourth Press
Displays the NEC table referenced for
the calculation. Displays: NEC 250.66
SG—
Equipment Ground (EqGrnd)
This function uses NEC Table 250-122
to calculate the minimum equipment
grounding conductor size, given an
entered amperage rating or setting for a
over-current device up line (e.g., 300
SG).
NOTE: This function deviates from the
NEC Table 250-122 in that 1250 MCM
AL is used instead of 1200 as specified
in NEC Table 250-122.
♦ First Press
Displays the copper grounding conduc-
tor size for the entered Amp rating.
Displays: EQPG WIRE SIZE CU
♦
Second Press
Displays the aluminum grounding conduc-
tor size. Displays: EQPG WIRE SIZE AL
♦
Third Press
Displays the NEC table referenced for
the calculation. Displays: NEC 250.122

14 — ElectriCalc Pro
Fuse/Breaker Keys
The ElectriCalc Pro has special keys
that automatically calculate the Amp
ratings of the following over-current
protection devices: Dual Element Fuses
(Time Delay), Single Element Fuses
(Non-Time Delay), Instantaneous Trip
Breakers (Type 1), Inverse Time
Breakers (Type 2), and Overload
Protection Devices.
These fuse and circuit breaker sizes
are derived using the “Percent of Full-
Load Current” multipliers listed in NEC
Table 430-52.
You can also calculate the full Voltage
starter size for non-plugging and non-
jogging duty motors based on phase,
Voltage, motor HP and NEMA table
specifications.
If a parameter is missing or invalid, the
calculator will display “nonE.”
SL—
Motor Type (M-Type)
Based on NEC Table 430-52, this key
selects the motor type used to define
the percent factors for breakers/fuses.
Once set, the motor type remains fixed
until you change it or perform a Clear All
(Sx).
♦
First Press
Displays the current motor type. Note
there is no motor type in single-phase
mode.

User’s Guide — 15
♦ Second Press
In three-phase mode only, subsequent
presses of Lwill select and
display the next motor type from this
list: SQ-C non-B (Squirrel Cage, non-
Design B), SQ-C B (Squirrel Cage,
Design B), SYNC no codE (Synchro-
nous), WND no codE (Wound Rotor).
D —
Dual Element Fuse
♦ First Press
Calculates the minimum Amp rating for
a Dual Element Fuse.
Displays: AMPS dE.
♦
Second Press
Displays the full-load current percent
multiplier used to determine fuse size.
Displays: %FLC
SD—
Single Element Fuse
(SEFuse)
♦ First Press
Displays the minimum Amp rating based
on Phase, motor type, and amperage.
Displays: AMPS SE
♦
Second Press
Displays the full-load current percent
multiplier value used to determine fuse
size. Subsequent presses repeat this
cycle. Displays: %FLC