Calix ODC-120 User manual

Calix ODC-120 Installation Guide
June 2005
#220-00050, Rev. 12

Copyright 2005, Emerson Network Power, Energy Systems, North America, Inc. All rights reserved.
Any unauthorized reproduction or transmission without the prior consent of Emerson Network Power,
Energy Systems, North America, Inc. is prohibited.
This document is the property of Emerson Network Power, Energy Systems, North America, Inc. and
contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use or disclosure of it without the written permission of
Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Calix ODC-120 Installation Guide
Proprietary Information: Not for use or disclosure except by written agreement with Calix.
© 2005 Calix. All Rights Reserved.
i
TABLE OF CONTENTS
1. ABOUT THIS DOCUMENT 1
2. CABINET DESCRIPTION 1
2.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.2 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.3 Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.4 Cabinet dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.5 Cabinet Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. OPENING AND CLOSING THE CABINET DOORS 5
3.1 Resetting The MESA®Intrusion Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. INSTALLATION CONSIDERATIONS 7
4.1 Site Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Concrete Foundation Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3 Form Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.4 Unpacking the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.5 Preparing the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.6 Lifting the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.7 Placing the Cabinet on Foundation Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.8 Leveling the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5. CABLE INSTALLATION 22
6. AC POWER 24
6.1 Installing AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2 Grounding Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.3 Turning Up AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7. DC POWER 28
7.1 Installing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8. COPPER AND BROADBAND PROTECTION 31
9. SPLICE COMPARTMENTS 32
10. MAINTENANCE AND REPLACEMENT PARTS 33
10.1 Battery Chamber Cover, Filter Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.2 Heat Exchanger Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.3 Accessories and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Calix ODC-120 Installation Guide
Proprietary Information: Not for use or disclosure except by written agreement with Calix.
© 2004 Calix. All Rights Reserved.
ii
LIST OF FIGURES
Fig. 1 MESA®6 NxT / Calix ODC-120 Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fig. 2 Cabinet Diagram with Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fig. 3 Computer Shelf (shown open and closed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fig. 4 T-Handle Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fig. 5 Wind Latch Secured . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fig. 6 Disable Intrusion Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fig. 7 Concrete Pad Layout Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fig. 8 Power Transfer Pedestal Mounting Templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fig. 9 Cabinet Mounting Template with Power Transfer Switch Template . . . . . . . . . . . . . . . . . . . 10
Fig. 10 Foundation Pad Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fig. 11 Position of Conduit in Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fig. 12 Rubber Gasket Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fig. 13 End Chamber Base Access Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Fig. 14 Remove Splice Chamber Base Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fig. 15 Splice Chamber (Lower View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fig. 16 Slings Inserted in Eye Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Fig. 17 Front Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Fig. 18 Pallet Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Fig. 19 Lowering Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fig. 20 Anchor Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fig. 21 Attaching the Alignment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fig. 22 Inserting the Cinch Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fig. 23 Raising the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fig. 24 Inserting Shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fig. 25 Attaching External Ground to Ground Bar in Splice Chamber . . . . . . . . . . . . . . . . . . . . . . . 23
Fig. 26 AC Load Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fig. 27 AC Distribution Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fig. 28 Grounding Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fig. 29 Battery Module Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fig. 30 Typical Battery String and Interconnecting Cable Placement . . . . . . . . . . . . . . . . . . . . . . . . 30
Fig. 31 Protection Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fig. 32 Splice Compartment Pegboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Fig. 33 Filter Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fig. 34 Removing Top Fan Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fig. 35 Removing Screws from Fan Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fig. 36 Disconnecting Fan Power Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fig. 37 Removing Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fig. 38 Removing Internal Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Fig. 39 Removing Internal Fan Access Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fig. 40 Removing Internal Fan From Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

MESA®6 NXT / CALIX ODC-120
OUTDOOR CABINET
DESCRIPTION AND INSTALLATION
1
1. ABOUT THIS DOCUMENT
1.1 Purpose - This practice provides a description of Emerson Network Power’s MESA®(Modular
Electronic Seated Architecture) 6 NxT Outdoor Enclosure as well as installation instructions.
Note: Optional Battery Heater Pad kit must be ordered separately from the cabinet.
1.2 Reason for Reissue - Whenever this practice is reissued, the reason for reissue will be stated in
this paragraph.
1.3 Information Not Provided in this Practice - Refer to other local practices or building codes as
applicable for the correct methods, tools and materials to beused inperforming procedures not
specifically described in this document.
Note: The information contained in this practice is subject to change without notice and
may not be suitable for all applications.
2. CABINET DESCRIPTION
2.1 Application
2.1.1 The MESA®6 NxT / Calix ODC-120 is part of the MESA®line of Modular Electronic Sealed
Architecture cabinets. The MESA®NxT provides a flexible, economical housing within the
network infrastructure. The MESA®6 NxT / Calix ODC-120 cabinet is deployed in limited
size and remote outside plant applications. The cabinet offers a compact solution for housing
electronics, protection, distribution, and battery backup.
2.1.2 The MESA®6 NxT / Calix ODC-120 cabinet provides a thermally managed internal
environment where outside cooling air and batteries are totally isolated from the electronic
equipment.

2
Calix ODC-120 Installation Guide
Proprietary Information: Not for use or disclosure except by written agreement with Calix.
© 2005 Calix. All Rights Reserved.
2.2 Physical Specifications
2.2.1 The MESA®6 NxT / Calix ODC-120is a welded 1/8-in. thick aluminum structure protected with
a two tone multistage dry powder polyester paint finish for maximum durability and
performance.
2.2.2 The cabinet consists of an equipment chamber that houses the electronics, an AC power
chamber, a splice chamber, and a vented compartment containing six battery modules.
2.2.3 The cabinet has four lifting eyes at the top that allow the enclosure to be lifted into mounting
position using lifting equipment.
2.3 Standards Compliance
2.3.1 The MESA®6 NxT / Calix ODC-120 is designed to meet the following standards:
• Bellcore, GR-63-CORE, Network Equipment - Building System (NEBS) Requirements:
Physical Protection, Issue 1, October 1995.
• Bellcore, GR-487-CORE, Generic Requirements for Electronic Equipment Cabinets,
Issue 1, June 1996.
System meets Seismic, Zone 4 requirements.
• Bellcore, GR-1089-CORE, EMC and Electrical Safety Generic Criteria for Network
Communications Equipment, Issue 1 November 1997.
• Underwriters Laboratory, UL 50, and UL 1950
• Underwriters Laboratory, UL 67.
Fig. 1 : MESA®6 NxT / Calix ODC-120 Cabinet

3
Calix ODC-120 Installation Guide
Proprietary Information: Not for use or disclosure except by written agreement with Calix.
© 2005 Calix. All Rights Reserved.
2.4 Cabinet dimensions
•Height: 74.50" (189.38 cm) overthe highest part of the solar shield in the front of the unit.
The height with lifting eyes in place is an additional 2 inches.
•Depth: 46.498" (118.10 cm).
•Width: 116.846" (296.79 cm) over the heat exchanger vent.
•Weight: Approximately 4,300 lb. (1,950.45 kg) pounds, unconfigured.
2.5 Cabinet Features
2.5.1 Cabinet Access - The MESA®6 NxT / Calix ODC-120 has double front and rear
environmentally sealed doors to access the main chamber, and two environmentally sealed
doors on the end chambers.
All doors are equipped with a locking mechanism requiring a cylinder lock (customer
provided), and a security bolt.
A T-Handle tamper-proof wrench,5/16-inch hex/pin tool opens the Equipment, Power, and
Splice chamber security latches.
The doorshave intrusion alarm switches,and have self-locking wind latches to secure the door
open during installation or maintenance.
The equipment chamber doors have a pull-down computer shelf and document holder (Fig. 3)
and a Calix proprietary coffee cup holder.
116.846"
(296.79 cm) 46.498"
(118.10 cm)
50.866"
(129.20 cm)
74.56"
(189.38 cm)
Fig. 2 : Cabinet Diagram with Dimensions

4
Calix ODC-120 Installation Guide
Proprietary Information: Not for use or disclosure except by written agreement with Calix.
© 2005 Calix. All Rights Reserved.
2.5.2 Mounting options - The cabinet is designed to be pad mounted. A universal pad-mounting
template is offered as an option. Rubber pads will be provided to isolate the cabinet from the
concrete pad. The cabinet willbe lifted into place on the pad using the lifting eyes provided on
the top of the cabinet.
ALERT
Batteries are to be installed only after cabinet placement.
2.5.3 Equipment Rails - The equipment chamber is equipped with painted conductive steel rails that
can accommodate 19-in. (48.26 cm) rack-mount equipment. The equipment mounting rails
have tapped EIA spaced holes.
The rails are designed to accept standard 12-in. (30.48 cm) deep with 5-in. (12.7 cm) front
offset mounted equipment.
Each rail is bonded by contact through the cabinet chassis to the Master Ground Bar (MGB).
2.5.4 EnvironmentalControl - The cabinet is equipped with a heat exchanger climate control system.
The cabinet contains two heat exchangers, each capable of removing up to 2,700 Watts of heat
at 19oC.
• The heat exchanger fans are field replaceable.
2.5.5 Cable Entry - Cable entry is through four 4-in. (10.16 cm) inside diameter split-sleeve cable
cones, one 1/2-in. (1.27 cm) grommeted opening for grounding, one 1 1/2-in. (3.81 cm) AC
conduitknockout located in the protection chamber, and one 10-position ground bar located in
the end chamber.
2.5.6 Battery Reserve - The MESA®6 NxT / Calix ODC-120 has battery modules designed to accept
up to (6) strings of front post batteries.
2.5.7 Battery Compartment - The MESA®6 NxT / Calix ODC-120 cabinet has a ventilated battery
compartment equipped with six battery modules, to accommodate (6) stings of 100 Amp hour
Northstar batteries.
An optional fused thermostatically controlled battery heater pad kit can be factory installed to
protect batteries in colder environments.
Fig. 3 : Computer Shelf (shown open and closed)