Cameron Turbo Air 3000 User manual

ContentsContents
The The
TT
urbo Aiurbo Ai
rr
®®
30003000
Centrifugal CompressorCentrifugal Compressor
HandbookHandbook
Attention:Attention:
Upon compressor receipt, it is recommended theUpon compressor receipt, it is recommended the
machine be registered at www.c-a-m.com for CCVmachine be registered at www.c-a-m.com for CCV
extended warranty, service information andextended warranty, service information and
updates posted to the web site.updates posted to the web site.
Revision HistoryRevision History
RevRev
. .
#: #:
01 01
ECO# ECO#
1938315 1938315
January January
20042004
RevRev
. .
#: #:
02 02
ECO# ECO#
2042406 2042406
May May
20052005
RevRev
. #: . #:
03 03
ECO# 2127389 ECO# 2127389
September September
20062006
RevRev
. .
#: #:
04 04
ECO# ECO#
2318415 2318415
October October
20082008
Compression SystemsCompression Systems
Compression SystemsCompression Systems
Compression SystemsCompression Systems
Compression SystemsCompression Systems
Compression SystemsCompression Systems
Engineering Data ReleaseEngineering Data Release
AAEDR-H-081AAEDR-H-081
SS
MM
SS
MM
SS
MM
SS
MM
SS
MM

The Turbo Air 3000 Centrifugal Compressor HandbookThe Turbo Air 3000 Centrifugal Compressor Handbook
iiii

ContentsContents
iiiiii
About This ManualAbout This Manual
About This About This
ManualManual
This manual contains the basic information necessary for using and maintaining the CompressionThis manual contains the basic information necessary for using and maintaining the Compression
Systems Turbo AirSystems Turbo Air
®®
Oil Free Centrifugal Compressor, from the original startup and operation to inspec-Oil Free Centrifugal Compressor, from the original startup and operation to inspec-
tion and servicing. However, since installations may vary, these instructions may not cover all details ortion and servicing. However, since installations may vary, these instructions may not cover all details or
variations in the equipment supplied or every question which may possibly arise during use.variations in the equipment supplied or every question which may possibly arise during use.
If a question or situation develops which is not answered directly in this manual, contact an authorizedIf a question or situation develops which is not answered directly in this manual, contact an authorized
Compression Systems sales or service representative for more information, or contact the factoryCompression Systems sales or service representative for more information, or contact the factory
directly for specific answers and/or advice.directly for specific answers and/or advice.
All operating personnel should become familiar with the contents of this manual before the compressorAll operating personnel should become familiar with the contents of this manual before the compressor
is put into service. This is particularly important with regard to the safety precautions listed in theis put into service. This is particularly important with regard to the safety precautions listed in the
Introduction and those included at relevant points of the procedures described in other sections ofIntroduction and those included at relevant points of the procedures described in other sections of
this manual.this manual.
WARNING:WARNING:
Read, be sure to clearly and completely understand, and then carefully follow all Read, be sure to clearly and completely understand, and then carefully follow all
thethe
directions included in this manual. Failure to directions included in this manual. Failure to
adhere to the guidelines and specific instruc-adhere to the guidelines and specific instruc-
tions provided could cause equipment damage and/or serious personal injurytions provided could cause equipment damage and/or serious personal injury
or death.or death.
Compression Systems reserves the right to make enhancements or improvements to Compression Systems reserves the right to make enhancements or improvements to
the equipment at anythe equipment at any
time, without notification. Such changes may have an impact on the accuracy of content in this document.time, without notification. Such changes may have an impact on the accuracy of content in this document.

The Turbo Air 3000 Centrifugal Compressor Handbook
iv

Contents
Table of Contents
About
This Man
ual
iii
Section One:
Introduction
A
b
o
u
t
C
o
m
p
r
e
s
s
i
o
n
S
y
s
t
e
m
s
1
—
3
T
h
e
T
u
r
b
o
A
i
r
C
e
n
t
r
i
f
u
g
a
l
C
o
m
p
r
e
s
s
o
r
1
—
4
S
a
f
e
t
y
P
r
e
c
a
u
t
i
o
n
s
1
—
6
S
a
f
e
t
y
L
a
b
e
l
s
1
—
7
W
a
r
r
a
n
t
y
1
—
1
0
L
i
m
i
t
a
t
i
o
n
o
n
L
i
a
b
i
l
i
t
y
1
—
1
1
U
n
a
u
t
h
o
r
i
z
e
d
R
e
p
a
i
r
1
—
1
1
C
C
V
5
-
Y
e
a
r
W
a
r
r
a
n
t
y
P
r
o
g
r
a
m
1
—
1
2
Section
T
wo:
Specifications
G
e
n
e
r
a
l
C
o
m
p
r
e
s
s
o
r
S
p
e
c
i
f
i
c
a
t
i
o
n
s
2
—
3
A
l
a
r
m
a
n
d
T
r
i
p
S
p
e
c
i
f
i
c
a
t
i
o
n
s
2
—
6
C
o
m
p
r
e
s
s
o
r
L
u
b
r
i
c
a
n
t
R
e
q
u
i
r
e
m
e
n
t
s
2
—
7
Section Three:
Installation
G
e
n
e
r
a
l
C
o
n
s
i
d
e
r
a
t
i
o
n
s
3
—
3
T
h
e
I
n
s
t
a
l
l
a
t
i
o
n
W
o
r
k
S
c
h
e
d
u
l
e
3
—
4
S
i
t
e
C
o
n
s
i
d
e
r
a
t
i
o
n
s
3
—
6
P
r
o
c
e
s
s
A
i
r
P
i
p
i
n
g
3
—
8
U
t
i
l
i
t
y
P
i
p
i
n
g
3
—
1
7
E
l
e
c
t
r
i
c
a
l
I
n
t
e
r
f
a
c
e
3
—
2
4
R
e
c
e
i
v
i
n
g
,
L
i
f
t
i
n
g
,
M
o
v
i
n
g
,
a
n
d
B
o
l
t
i
n
g
3
—
2
8
T
h
e
I
n
s
t
a
l
l
a
t
i
o
n
I
n
s
p
e
c
t
i
o
n
3
—
3
0
P
r
e
p
a
r
i
n
g
f
o
r
S
t
a
r
t
u
p
3
—
3
4
I
n
i
t
i
a
l
C
o
m
p
r
e
s
s
o
r
S
t
a
r
t
u
p
3
—
3
6
Section Four:
Routine Operation
G
e
n
e
r
a
l
C
o
n
s
i
d
e
r
a
t
i
o
n
s
4
—
3
R
o
u
t
i
n
e
S
t
a
r
t
u
p
4
—
4
R
o
u
t
i
n
e
S
h
u
t
d
o
w
n
4
—
5
T
h
e
O
p
e
r
a
t
i
n
g
D
a
t
a
R
e
c
o
r
d
4
—
6
G
e
n
e
r
a
l
L
u
b
r
i
c
a
t
i
o
n
C
o
n
s
i
d
e
r
a
t
i
o
n
s
4
—
7
T
h
e
C
o
m
p
r
e
s
s
o
r
L
u
b
r
i
c
a
t
i
o
n
S
y
s
t
e
m
4
—
8
O
i
l
P
u
m
p
O
p
e
r
a
t
i
o
n
4
—
9
G
e
a
r
b
o
x
a
n
d
R
e
s
e
r
v
o
i
r
V
e
n
t
i
n
g
4
—
1
0
O
p
t
i
o
n
a
l
F
e
a
t
u
r
e
s
4
—
1
1
v

The Turbo Air 3000 Centrifugal Compressor Handbook
Section Five:
Maintenance
G
e
n
e
r
a
l
C
o
n
s
i
d
e
r
a
t
i
o
n
s
5
—
3
D
a
i
l
y
I
n
s
p
e
c
t
i
o
n
5
—
4
S
c
h
e
d
u
l
e
d
M
a
i
n
t
e
n
a
n
c
e
5
—
5
P
r
o
f
e
s
s
i
o
n
a
l
I
n
s
p
e
c
t
i
o
n
5
—
7
F
i
l
t
e
r
M
a
i
n
t
e
n
a
n
c
e
5
—
8
L
u
b
r
i
c
a
t
i
o
n
5
—
1
1
I
n
t
e
r
c
o
o
l
e
r
a
n
d
A
f
t
e
r
c
o
o
l
e
r
C
l
e
a
n
i
n
g
5
—
1
6
O
i
l
C
o
o
l
e
r
C
l
e
a
n
i
n
g
5
—
2
0
C
o
n
t
r
o
l
V
a
l
v
e
s
5
—
2
1
Section Six:
Troubleshooting
G
e
n
e
r
a
l
C
o
n
s
i
d
e
r
a
t
i
o
n
s
6
—
3
H
o
w
t
o
R
e
q
u
e
s
t
A
s
s
i
s
t
a
n
c
e
6
—
3
A
l
a
r
m
a
n
d
T
r
i
p
F
u
n
c
t
i
o
n
s
6
—
3
D
r
i
v
e
T
r
a
i
n
T
r
o
u
b
l
e
s
h
o
o
t
i
n
g
6
—
4
L
u
b
r
i
c
a
t
i
o
n
S
y
s
t
e
m
T
r
o
u
b
l
e
s
h
o
o
t
i
n
g
6
—
5
A
i
r
S
y
s
t
e
m
T
r
o
u
b
l
e
s
h
o
o
t
i
n
g
6
—
6
C
o
n
t
r
o
l
S
y
s
t
e
m
T
r
o
u
b
l
e
s
h
o
o
t
i
n
g
6
—
7
Section Seven:
Parts and Service
A
f
t
e
r
m
a
r
k
e
t
S
u
p
p
o
r
t
7
—
3
P
a
r
t
s
O
r
d
e
r
i
n
g
P
r
o
c
e
d
u
r
e
7
—
4
P
a
r
t
s
A
v
a
i
l
a
b
i
l
i
t
y
7
—
4
T
h
e
R
e
t
u
r
n
G
o
o
d
s
P
o
l
i
c
y
7
—
4
T
h
e
P
e
r
i
o
d
i
c
M
a
i
n
t
e
n
a
n
c
e
P
a
r
t
s
I
n
v
e
n
t
o
r
y
7
—
5
T
h
e
P
r
o
f
e
s
s
i
o
n
a
l
I
n
s
p
e
c
t
i
o
n
P
a
r
t
s
R
e
q
u
i
r
e
m
e
n
t
7
— 7
C
o
n
t
r
o
l
S
y
s
t
e
m
P
a
r
t
s
7
—
1
0
L
u
b
r
i
c
a
t
i
o
n
S
y
s
t
e
m
P
a
r
t
s
7
—
1
2
M
a
i
n
D
r
i
v
e
C
o
u
p
l
i
n
g
P
a
r
t
s
7
—
1
4
H
e
a
t
E
x
c
h
a
n
g
e
r
P
a
r
t
s
7
—
1
6
A
i
r
P
i
p
i
n
g
P
a
r
t
s
7
—
1
9
Controls
Glossary
Contract Drawings
Supplemental Data
vi

Contents
vii

Introduction
1—
1
Section One
Introduction
♦
About
Compression
Systems
♦
The Turbo Air Centrifugal
Compressor
♦
Safety Precautions
♦
Safety Labels
♦
Warranty
♦
Limitation on Liability
♦
Unauthorized Repair
♦
CC V 5-Year Warranty Program

The Turbo Air 3000 Centrifugal Compressor Handbook
1—
2