Canrig PC3000-26 User manual

WELCOME.PDF
TABLE OF CONTENTS.pdf
SEC01.pdf
SEC02.pdf
SEC03.pdf
SEC04.pdf
SEC05.pdf
SEC06.pdf
SEC07.pdf

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WE EL LC CO OM ME E
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Ca an nr ri ig g O On nl li in ne e D Do oc cu um me en nt ta at ti io on n! !
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Canrig Drilling Technology Ltd. i
Contents
Chapter 1 Introduction
About this Document ............................................................................ 1-1
Document Organization ........................................................................ 1-1
Installation, Operation, and Maintenance (IOM) Manual ............................................1-1
Parts Manual...............................................................................................................1-1
Service, Spares, and Repairs .....................................................................................1-2
Contact Information ....................................................................................................1-2
Conventions........................................................................................... 1-2
Note............................................................................................................................1-2
Caution .......................................................................................................................1-3
Warning.......................................................................................................................1-3
Chapter 2 Specifications
Canrig PC3000-26 Specifications ......................................................... 2-1
Canrig PC3000 with 26” Deck............................................................... 2-2
Certificate of Conformance .................................................................. 2-3
Chapter 3 General Information
Canrig PC3000-26 Automated Power Catwalk ..................................... 3-1
General Operator Safety Rules ..................................................................................3-2
Components .......................................................................................... 3-3
Pipe Rack ...................................................................................................................3-3
Indexers......................................................................................................................3-5
Safety Pins..................................................................................................................3-6
Kickers........................................................................................................................3-7
Skate...........................................................................................................................3-7
Carrier Lift Winch........................................................................................................3-9
Control Console........................................................................................................3-10

Contents
ii Document ID 13-003 v 2.0
Wireless Terminal.....................................................................................................3-13
Main Electrical Box...................................................................................................3-13
Hydraulic Power Unit (HPU).....................................................................................3-14
Chapter 4 Rig Up and Rig Down
Rig Up .................................................................................................... 4-1
Rig Down.............................................................................................. 4-10
Chapter 5 Operations
Wireless Terminal ................................................................................. 5-1
Control Console..................................................................................... 5-2
Switch to Control Console Mode................................................................................5-3
Move Tubulars with Pipe Handler and Carrier............................................................5-4
Lower Tubulars from Drilling Floor..............................................................................5-7
HMI Screen Display............................................................................... 5-8
Normal Operation.......................................................................................................5-9
Set Positions for Pocket, Roller, and Mouse Hole......................................................5-9
Error Messages........................................................................................................5-10
Status Messages......................................................................................................5-13
Troubleshooting Lower Carrier from Overshoot .......................................................5-14
Chapter 6 Maintenance, Service, and Troubleshooting
Component Maintenance and Schedules............................................. 6-1
Maintenance Schedule...............................................................................................6-1
Daily Cleaning and Inspection....................................................................................6-1
Greasing Procedure ...................................................................................................6-3
Weekly Greasing ................................................................................................................................6-3
Other Greasing...................................................................................................................................6-6
Hydraulic Filters and Oil .............................................................................................6-8
Choose the Type of Hydraulic Oil.......................................................................................................6-8
Skate Cable Monthly Maintenance.............................................................................6-9

Canrig Drilling Technology Ltd. iii
Check Tension....................................................................................................................................6-9
Lubricate...........................................................................................................................................6-10
Carrier Winch Maintenance......................................................................................6-10
Lubricate...........................................................................................................................................6-10
Oil Maintenance........................................................................................................6-12
Change Oil........................................................................................................................................6-12
Clean Vent................................................................................................................6-13
Mount Bolts...............................................................................................................6-13
Adjust Drum Bearing.................................................................................................6-14
1000-day Inspection and Maps........................................................... 6-15
1000-day Inspection Report Checklists ...................................................................6-15
Part Name: Skid Roll End.................................................................................................................6-18
Part Name: Ramp Pivot Posts..........................................................................................................6-20
Part Name: Pipe Rack Arm Mount/Hitch Block ................................................................................6-21
Part Name: Ramp Winch Mount.......................................................................................................6-22
Part Name: Carrier Pipe Kicker Mount .............................................................................................6-23
Part Name: Lift Arm Pin Mounts.......................................................................................................6-24
Basic Troubleshooting Flowcharts..................................................... 6-25
Device Operation......................................................................................................6-26
Carrier Moves Slowly Below Pocket and Between Pocket and Roller Positions .............................6-26
Carrier Will Not Operate Up or Down (Page 1 of 2) .........................................................................6-27
Carrier Will Not Operate Up or Down (Page 2 of 2) .........................................................................6-28
Carrier Will Not Operate in the Down Direction (Page 1 of 2) ..........................................................6-29
Carrier Will Not Operate in the Down Direction (Page 2 of 2) ..........................................................6-30
Indexers Will Not Raise (Page 1 of 2) ..............................................................................................6-31
Indexers Will Not Raise (Page 2 of 2) ..............................................................................................6-32
Pipe Racks Move Instead of Kicker, Indexer, or Skate.....................................................................6-33
Safety Pins Will Not Lower...............................................................................................................6-34
Skate Moves to Ramp End Only ......................................................................................................6-35
Skate Will Not Move (Page 1 of 2) ...................................................................................................6-36
Skate Will Not Operate (Page 2 of 2) ...............................................................................................6-37
Electrical System......................................................................................................6-38
Hydraulic Pump Motor Will Not Start (Page 1 of 2) ..........................................................................6-38
Hydraulic Pump Motor Will Not Start (Page 2 of 2) ..........................................................................6-39

Contents
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Pressure Transducer Error...............................................................................................................6-40
Safety Curtains Are Always Blocked ................................................................................................6-41
Hydraulic System......................................................................................................6-42
High Pressure Shutdown Alarm .......................................................................................................6-42
Hot Hydraulic Oil Alarm (Page 1 of 2) ..............................................................................................6-43
Hot Hydraulic Oil Alarm (Page 2 of 2) ..............................................................................................6-44
Hydraulic Pump Motor Starts But Turns Off after Two Seconds.......................................................6-45
Hydraulic System Will Not Build Pressure........................................................................................6-46

Introduction
Canrig Drilling Technology Ltd. 1-1
Chapter 1 Introduction
About this Document
This User’s Manual is designed to familiarize our customers with the Canrig PC3000 with 26” Deck
Automated Power Catwalk (PC3000-26).
Document Organization
The document consists of two manuals: Installation, Operation, and Maintenance (IOM) Manual, and Parts
Manual.
Installation, Operation, and Maintenance (IOM) Manual
Chapters 1 – 6 of the IOM Manual cover the following topics.
•Chapter 1) Introduction
Information about the layout of this manual and Canrig contact information for ordering parts and
requesting service.
•Chapter 2) Specifications
Product specifications and Certificate of Conformance.
•Chapter 3) General Information
Overview of the equipment.
•Chapter 4) Rig Up and Rig Down
The rig up and rig down procedures to ready for transport.
•Chapter 5) Operations
Operating instructions and commissioning.
•Chapter 6) Maintenance, Service, and Troubleshooting
Equipment maintenance schedules, inspection procedures, and troubleshooting section.
The section “1000-day Inspection and Maps,” page 6-15 is available on the Canrig CD-ROM as a
standalone document that can be easily printed to record findings during the inspection. The
filename of this inspection report printout is:
13-003_PC3000_26-in_1000-day_Inspection_Rpt.pdf.
Parts Manual
Chapter 7 of the Parts Manual covers the following topics.
•Chapter 7) Engineering Bills of Materials and Assembly Drawings
Detailed breakdown of the Canrig PC3000 with 26" Deck Automated Power Catwalk.
Sections 7 – E describe each major assembly. Drawings that identify component parts are

PC3000 with 26" Deck (PC3000-26) User’s Manual
1-2 Document ID 13-003 v 2.0
accompanied by an Engineering Bill of Materials listing Canrig Part Numbers and quantities for each
item.
•Section 7) Catwalk Assembly
•Section 7A) Carrier
•Section 7B) Ramp and Lift Arm
•Section 7E) Electrical and Hydraulic Schematics
Service, Spares, and Repairs
When ordering parts from Canrig, please supply the following information:
•Automated Power Catwalk Serial Number
•Canrig Part Number and Description
•Assembly/Drawing Number that calls up the appropriate parts
•Quantity
•Required date of delivery
Contact Information
Conventions
Notes, cautions, warnings, and stop messages are used throughout this guide to provide readers with
additional information, and to advise the reader to take specific action to protect personnel from potential
injury or lethal conditions. They are also used to inform the reader of actions necessary to prevent
equipment damage. Please pay close attention to these advisories.
Note
RIGLINE 24/7™ Technical Support
Phone (U.S.): 866.433.4345
Phone (Int’l): 281.774.5649
Email: [email protected]
NOTE
The note symbol indicates that additional
information is provided about the current topic.

Introduction
Canrig Drilling Technology Ltd. 1-3
Caution
Warning
Caution
The caution symbol indicates that potential damage
to equipment or injury to personnel exists. Follow
instructions explicitly. Extreme care should be
taken when performing operations or procedures
preceded by this caution symbol.
Warning!
The warning symbol indicates a definite risk
of equipment damage or danger to personnel.
Failure to observe and follow proper procedures
could result in serious or fatal injury to
personnel, significant property loss, or
significant equipment damage.

PC3000 with 26" Deck (PC3000-26) User’s Manual
1-4 Document ID 13-003 v 2.0