Canrig PC3000-26 User manual
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Canrig Drilling Technology Ltd. i
Contents
Chapter 1 Introduction
About this Document ............................................................................ 1-1
Document Organization ........................................................................ 1-1
Installation, Operation, and Maintenance (IOM) Manual ............................................1-1
Parts Manual...............................................................................................................1-1
Service, Spares, and Repairs .....................................................................................1-2
Contact Information ....................................................................................................1-2
Conventions........................................................................................... 1-2
Note............................................................................................................................1-2
Caution .......................................................................................................................1-3
Warning.......................................................................................................................1-3
Chapter 2 Specifications
Canrig PC3000-26 Specifications ......................................................... 2-1
Canrig PC3000 with 26” Deck............................................................... 2-2
Certificate of Conformance .................................................................. 2-3
Chapter 3 General Information
Canrig PC3000-26 Automated Power Catwalk ..................................... 3-1
General Operator Safety Rules ..................................................................................3-2
Components .......................................................................................... 3-3
Pipe Rack ...................................................................................................................3-3
Indexers......................................................................................................................3-5
Safety Pins..................................................................................................................3-6
Kickers........................................................................................................................3-7
Skate...........................................................................................................................3-7
Carrier Lift Winch........................................................................................................3-9
Control Console........................................................................................................3-10
Contents
ii Document ID 13-003 v 2.0
Wireless Terminal.....................................................................................................3-13
Main Electrical Box...................................................................................................3-13
Hydraulic Power Unit (HPU).....................................................................................3-14
Chapter 4 Rig Up and Rig Down
Rig Up .................................................................................................... 4-1
Rig Down.............................................................................................. 4-10
Chapter 5 Operations
Wireless Terminal ................................................................................. 5-1
Control Console..................................................................................... 5-2
Switch to Control Console Mode................................................................................5-3
Move Tubulars with Pipe Handler and Carrier............................................................5-4
Lower Tubulars from Drilling Floor..............................................................................5-7
HMI Screen Display............................................................................... 5-8
Normal Operation.......................................................................................................5-9
Set Positions for Pocket, Roller, and Mouse Hole......................................................5-9
Error Messages........................................................................................................5-10
Status Messages......................................................................................................5-13
Troubleshooting Lower Carrier from Overshoot .......................................................5-14
Chapter 6 Maintenance, Service, and Troubleshooting
Component Maintenance and Schedules............................................. 6-1
Maintenance Schedule...............................................................................................6-1
Daily Cleaning and Inspection....................................................................................6-1
Greasing Procedure ...................................................................................................6-3
Weekly Greasing ................................................................................................................................6-3
Other Greasing...................................................................................................................................6-6
Hydraulic Filters and Oil .............................................................................................6-8
Choose the Type of Hydraulic Oil.......................................................................................................6-8
Skate Cable Monthly Maintenance.............................................................................6-9
Canrig Drilling Technology Ltd. iii
Check Tension....................................................................................................................................6-9
Lubricate...........................................................................................................................................6-10
Carrier Winch Maintenance......................................................................................6-10
Lubricate...........................................................................................................................................6-10
Oil Maintenance........................................................................................................6-12
Change Oil........................................................................................................................................6-12
Clean Vent................................................................................................................6-13
Mount Bolts...............................................................................................................6-13
Adjust Drum Bearing.................................................................................................6-14
1000-day Inspection and Maps........................................................... 6-15
1000-day Inspection Report Checklists ...................................................................6-15
Part Name: Skid Roll End.................................................................................................................6-18
Part Name: Ramp Pivot Posts..........................................................................................................6-20
Part Name: Pipe Rack Arm Mount/Hitch Block ................................................................................6-21
Part Name: Ramp Winch Mount.......................................................................................................6-22
Part Name: Carrier Pipe Kicker Mount .............................................................................................6-23
Part Name: Lift Arm Pin Mounts.......................................................................................................6-24
Basic Troubleshooting Flowcharts..................................................... 6-25
Device Operation......................................................................................................6-26
Carrier Moves Slowly Below Pocket and Between Pocket and Roller Positions .............................6-26
Carrier Will Not Operate Up or Down (Page 1 of 2) .........................................................................6-27
Carrier Will Not Operate Up or Down (Page 2 of 2) .........................................................................6-28
Carrier Will Not Operate in the Down Direction (Page 1 of 2) ..........................................................6-29
Carrier Will Not Operate in the Down Direction (Page 2 of 2) ..........................................................6-30
Indexers Will Not Raise (Page 1 of 2) ..............................................................................................6-31
Indexers Will Not Raise (Page 2 of 2) ..............................................................................................6-32
Pipe Racks Move Instead of Kicker, Indexer, or Skate.....................................................................6-33
Safety Pins Will Not Lower...............................................................................................................6-34
Skate Moves to Ramp End Only ......................................................................................................6-35
Skate Will Not Move (Page 1 of 2) ...................................................................................................6-36
Skate Will Not Operate (Page 2 of 2) ...............................................................................................6-37
Electrical System......................................................................................................6-38
Hydraulic Pump Motor Will Not Start (Page 1 of 2) ..........................................................................6-38
Hydraulic Pump Motor Will Not Start (Page 2 of 2) ..........................................................................6-39
Contents
iv Document ID 13-003 v 2.0
Pressure Transducer Error...............................................................................................................6-40
Safety Curtains Are Always Blocked ................................................................................................6-41
Hydraulic System......................................................................................................6-42
High Pressure Shutdown Alarm .......................................................................................................6-42
Hot Hydraulic Oil Alarm (Page 1 of 2) ..............................................................................................6-43
Hot Hydraulic Oil Alarm (Page 2 of 2) ..............................................................................................6-44
Hydraulic Pump Motor Starts But Turns Off after Two Seconds.......................................................6-45
Hydraulic System Will Not Build Pressure........................................................................................6-46
Introduction
Canrig Drilling Technology Ltd. 1-1
Chapter 1 Introduction
About this Document
This User’s Manual is designed to familiarize our customers with the Canrig PC3000 with 26” Deck
Automated Power Catwalk (PC3000-26).
Document Organization
The document consists of two manuals: Installation, Operation, and Maintenance (IOM) Manual, and Parts
Manual.
Installation, Operation, and Maintenance (IOM) Manual
Chapters 1 – 6 of the IOM Manual cover the following topics.
•Chapter 1) Introduction
Information about the layout of this manual and Canrig contact information for ordering parts and
requesting service.
•Chapter 2) Specifications
Product specifications and Certificate of Conformance.
•Chapter 3) General Information
Overview of the equipment.
•Chapter 4) Rig Up and Rig Down
The rig up and rig down procedures to ready for transport.
•Chapter 5) Operations
Operating instructions and commissioning.
•Chapter 6) Maintenance, Service, and Troubleshooting
Equipment maintenance schedules, inspection procedures, and troubleshooting section.
The section “1000-day Inspection and Maps,” page 6-15 is available on the Canrig CD-ROM as a
standalone document that can be easily printed to record findings during the inspection. The
filename of this inspection report printout is:
13-003_PC3000_26-in_1000-day_Inspection_Rpt.pdf.
Parts Manual
Chapter 7 of the Parts Manual covers the following topics.
•Chapter 7) Engineering Bills of Materials and Assembly Drawings
Detailed breakdown of the Canrig PC3000 with 26" Deck Automated Power Catwalk.
Sections 7 – E describe each major assembly. Drawings that identify component parts are
PC3000 with 26" Deck (PC3000-26) User’s Manual
1-2 Document ID 13-003 v 2.0
accompanied by an Engineering Bill of Materials listing Canrig Part Numbers and quantities for each
item.
•Section 7) Catwalk Assembly
•Section 7A) Carrier
•Section 7B) Ramp and Lift Arm
•Section 7E) Electrical and Hydraulic Schematics
Service, Spares, and Repairs
When ordering parts from Canrig, please supply the following information:
•Automated Power Catwalk Serial Number
•Canrig Part Number and Description
•Assembly/Drawing Number that calls up the appropriate parts
•Quantity
•Required date of delivery
Contact Information
Conventions
Notes, cautions, warnings, and stop messages are used throughout this guide to provide readers with
additional information, and to advise the reader to take specific action to protect personnel from potential
injury or lethal conditions. They are also used to inform the reader of actions necessary to prevent
equipment damage. Please pay close attention to these advisories.
Note
RIGLINE 24/7™ Technical Support
Phone (U.S.): 866.433.4345
Phone (Int’l): 281.774.5649
NOTE
The note symbol indicates that additional
information is provided about the current topic.
Introduction
Canrig Drilling Technology Ltd. 1-3
Caution
Warning
Caution
The caution symbol indicates that potential damage
to equipment or injury to personnel exists. Follow
instructions explicitly. Extreme care should be
taken when performing operations or procedures
preceded by this caution symbol.
Warning!
The warning symbol indicates a definite risk
of equipment damage or danger to personnel.
Failure to observe and follow proper procedures
could result in serious or fatal injury to
personnel, significant property loss, or
significant equipment damage.
PC3000 with 26" Deck (PC3000-26) User’s Manual
1-4 Document ID 13-003 v 2.0
Canrig Drilling Technology Ltd.
Chapter 2 Specifications
Canrig PC3000-26 Specifications ......................................................... 2-1
Canrig PC3000 with 26” Deck............................................................... 2-2
Certificate of Conformance .................................................................. 2-3
Document ID 13-003 v 2.0
Specifications
Canrig Drilling Technology Ltd. 2-1
Canrig PC3000-26 Specifications
This chapter contains product specifications and includes Certificate of Performance.
Table 2-1 lists available specifications for the Canrig PC3000 with 26" Deck Automated Power Catwalk.
Table 2-1: Specifications for the Canrig PC3000-26
Description Imperial Metric
Tubular length, max. 45 ft, range 3, single 13.7 m, range 3, single
Tubular OD, max. 20 in 50.8 cm
Carrier lift capacity, max. 10,000 lbs 4,536 kg
Ramp weight 12,000 – 18,000 lbs 5,443 – 8,165 kg
Cycle time, approx.
(Catwalk base to rig floor; travel
time based on ramp length) 20 – 54 sec 20 – 54 sec
Drill floor height 18 – 35 ft 5.5 – 10.7 m
Catwalk height 26 in 66 cm
Dimensions, working H x 9.5 ft W x 60 ft L
H = Height of rig floor H x 2.9 m W x 18.3 m L
H = Height of rig floor
Dimensions, transport 10.5 ft H x 9.5 ft W x 60 ft L 3.2 m H x 2.9 m W x 18.3 m L
Weight, unloaded, approx. 57,000 lbs 25,855 kg
HPU drive system Electric Electric
HPU power 75 HP 55.2 kW
Power supply 575 – 600V / 3Ø/ 60 Hz
460 – 480V / 3Ø/ 60 Hz
380V / 3Ø/ 50 Hz
575 – 600V / 3Ø/ 60 Hz
460 – 480V / 3Ø/ 60 Hz
380V / 3Ø/ 50 Hz
Pipe rack capacity, max. 20,000 lbs per pipe rack 9,072 kg
Carrier cable capacity, max. 2,000 ton miles 28,600 mega joules
PC3000 with 26" Deck (PC3000-26) User’s Manual
2-2 Document ID 13-003 v 2.0
Canrig PC3000 with 26” Deck
Figure 2-1 is a side view of the Catwalk.
Figure 2-1: Canrig PC3000-26 Automated Power Catwalk
CANRIG DRILLING TECHNOLOGY CANADA LTD.
CERTIFICATE OF CONFORMANCE
AUTOMATED POWER CATWALK
MODEL: 3000
SERIAL NUMBER: 300390
The Automated Power Catwalk Has Been Manufactured and Tested In Accordance With
Canrig Quality Acceptance Standards And Is Certified To Meet Industry Requirements
For Drilling and Well Servicing Equipment.
Date: 01/06/2014
I
ssued B
y
Canri
g
Drillin
g
Technolo
gy
Ltd.
PC3000 with 26" Deck (PC3000-26) User’s Manual
2-4 Document ID 13-003 v 2.0
Canrig Drilling Technology Ltd.
Chapter 3 General Information
Canrig PC3000-26 Automated Power Catwalk ..................................... 3-1
Safety Notices.............................................................................................................3-2
Components .......................................................................................... 3-4
Pipe Rack ...................................................................................................................3-4
Indexers......................................................................................................................3-6
Safety Pins..................................................................................................................3-7
Kickers........................................................................................................................3-8
Skate...........................................................................................................................3-8
Carrier Lift Winch......................................................................................................3-10
Control Console........................................................................................................3-11
Wireless Terminal .....................................................................................................3-14
Main Electrical Box...................................................................................................3-14
Hydraulic Power Unit (HPU).....................................................................................3-15
Document ID 13-003 v 2.0
General Information
Canrig Drilling Technology Ltd. 3-1
Canrig PC3000-26 Automated Power Catwalk
The PC3000-26 (Figures 3-1 and 3-2) is designed to move tubulars between the pipe rack area and the
drilling floor. It consists of Catwalk, ramp, carrier assembly, and a series of tubular handling devices. The
Catwalk is controlled by a PLC through controls on a control console or from a wireless terminal.
The Catwalk has three folding hydraulic pipe racks and three indexers located on either side of the
Catwalk. A hydraulic power unit (HPU) and control console are located on the Drillers Side, flare end.
A ramp is hinged to the Catwalk and rotates up to rest on the drilling floor for operation. It is secured to the
rig floor for safety. The ramp has a carrier lift winch mounted on the underside.
The carrier is used to carry tubulars to and from the drilling floor. It is normally stored retracted flush inside
the Catwalk. When loaded with a tubular, the carrier lift winch moves the carrier up and down the ramp.
The carrier has three kickers and three safety pins on either side. The carrier includes a skate and skate
winch assemblies.
Figure 3-1: PC3000-26 Drillers Side ISO View
Carrier
Ramp
Catwalk
Skate
Skate
Winch
Assembly
Ramp
End
Flare
End
Middle
DRILLERS SIDE
OFF-DRILLERS SIDE
Lift Arm
Carrier Lift
Winch
PC3000 with 26" Deck (PC3000-26) User’s Manual
3-2 Document ID 13-003 v 2.0
Figure 3-2: PC3000-26 Without Ramp
General Operator Safety Rules
Before operating the equipment, read, understand, and follow all safety regulations presented in this
manual.
Table 3-1: General Dos and Don’ts in Operation
DOs DON’Ts
DO use the designated lifting points when lifting the
equipment for transportation. DO NOT stand near the hydraulic leg pads
when the hydraulic legs are being deployed.
DO read all WARNINGS and CAUTIONS before
operating the equipment. DO NOT stand within 164 ft (50 m) of the
Catwalk while it is in operation.
DO wear personal protective equipment such as hard
hat, safety glasses, and safety boots when operating
the equipment.
DO NOT stand on Catwalk or pipe racks when
the equipment is in operation.
Indexing Pins (x6) Skate
Indexers (x6)
Control
Console
Pipe Rack
Arms (x6)
DRILLERS
SIDE
OFF-DRILLERS
SIDE
Kickers Skate
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