CanyCom BP35 User manual

Read this manual completely before operating or maintaining this
machine. Failure to follow safety precautions could result in serious
injury or death. Keep this manual for future reference by you and by all
those who operate and maintain this machine.
Original Instructions (in English)
Off-road Rubber Track Carrier
BP35
Operator's Manual
3588 6155 000

Thank you for purchasing this machine.
This manual provides information needed for safe and effective use of this
machine to those who operate or maintain this machine. Make sure to read and
understand this manual thoroughly before operating this product. Also make
sure to read the separate operator's manual for the engine.
• This machine can be very dangerous if the safety precautions in
this manual and on labels attached to this machine are not followed.
Read and understand this manual and safety labels on machine
thoroughly before using this machine. Always follow the instructions
and safety precautions, or serious injury or death could result.
• This machine should only be used for its intended purpose: hauling
and dumping. Any other use could be dangerous.
• This machine may not be operated on public road or what is
considered to be public road. It is the sole responsibility of the
operator to consult the local regulations.
• Do not modify this machine, or do not operate this machine with
safety covers removed or open. A serious accident could result.
Notice to Users and Maintenance
Personnel

• Store this manual in a safe, accessible place for easy reference.
Notice to Owner
• Be sure that everyone who uses this machine, including those
who rent or lease this machine, receives a copy of this Operator's
Manual and understands the importance of reading and following
the information in this manual.

NOTE
Warning Terms Used in This Manual
In this manual, the following four warning terms are used to signal the four
levels of hazard (or seriousness of possible accidents). Read and understand
what they mean and always follow the instructions in this manual.
Warning Term Denition
Indicates an imminently hazardous situation which
will result in death or serious injury if the user does
not follow the procedures or the instructions.
Indicates a potentially hazardous situation which
could result in death or serious injury if the user
does not follow the procedures or the instructions.
Indicates a potentially hazardous situation
which could result in minor to moderate injury or
damage to the machine if the user does not follow
the procedures or the instructions.
Indicates important information which needs
particular attention.

Location of Model Label
3588M-0005-012E
3587M-0005-040E
CATEGORY: Crawler Mini-Dumper
MADE IN JAPAN
MODEL
SERIAL No.
BP35
1090001
YEAR OF MANUFACTURE
CHIKUSUI CANYCOM, INC. provides a warranty through your local CANYCOM
dealer. A copy of this warranty is attached to the back of this manual.
Consult your local CANYCOM dealer or our company’s sales department
regarding service orders or any questions or problems that may arise when
using this machine. Please make sure to have the product name, serial number,
and the make and type of engine handy at the time of contact. The model and
serial number can be found on the model label as shown below, and the make
and type of engine can be found in Chapter 3 "Specications" of this manual
(Page13).
Location of Model Label Model Label
Warranty and After-Sales Service
Warranty
After-Sales Service

The replacement or repair parts for this product shall remain available for
seven years aer the production of this type of machine is discontinued.
Availability of Spare Parts

安全に関する 注意事項
Contents
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
1. Safety 1
Safety Labels ................................................................1
Safety Mechanisms.......................................................2
Safety Precautions ........................................................3
Training ............................................................................. 3
Preparation ....................................................................... 4
Operation .......................................................................... 5
Servicing ......................................................................... 10
2. Controls and Components 11
Name and Function of Controls .................................. 11
3. Specications 13
Product Specications.................................................13
Contents of the Tool Bag ............................................15
4. Operation 16
Preparation..................................................................16
Pre-start up Inspection ................................................... 16
Checking and Filling Fuel ............................................... 16
Adjusting Handlebar Angle ............................................. 17
Contents

安全に関する 注意事項
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
Contents
Driving .........................................................................18
Starting ........................................................................... 18
Driving ............................................................................ 22
Stopping ......................................................................... 26
Shifting ........................................................................... 28
Parking ........................................................................... 29
Working .......................................................................31
Dumping ......................................................................... 31
Using Slide Frame (Slide Frame Model) ........................ 32
Using Side Gate (Three-way Folding Gate Model) ........ 34
5. Maintenance 36
Maintenance Schedule................................................36
Engine ............................................................................ 36
Chassis ........................................................................... 37
List of Fluids and Lubricants .......................................39
Lubrication Points........................................................40
List of Consumables and Spares ................................41
Removing and Installing Body Panels.........................41
Transmission Cover ........................................................ 42
Belt Cover ....................................................................... 42
Engine .........................................................................43
Engine Oil........................................................................ 43
Air Cleaner ..................................................................... 46
Spark Plug ...................................................................... 47
Fuel Filter ....................................................................... 48

安全に関する 注意事項
Contents
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
Drivetrain.....................................................................49
Track................................................................................ 49
Transmission Oil.............................................................. 51
Drive Clutch and Parking Brake ...................................... 52
Side Clutch ...................................................................... 55
Bed..............................................................................56
Adjusting Slide Frame (Slide Frame Model).................... 56
After Use Care ............................................................57
After Normal Use............................................................. 57
After Cold Weather Use................................................... 57
Storage........................................................................58
6. Troubleshooting 59
Troubleshooting...........................................................59
7. Transporting 64
Hauling ........................................................................64
Loading and Unloading........................................................ 64

安全に関する 注意事項
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
Contents
Warranty
Warranty Certificate is attached at the end of this manual.
* Have the warranty certificate signed and sealed aer you
have received and fully understood the instructions for
handling this machine and received the receipt.
• Operator's Manual for the Engine
* Be sure to read and understand it together with this manual.
Appendix

Safety
-1-
1
Safety
製品概要
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
1
1
2
3588M-0101-011E
2
Bucket Model
Slide Frame Model
(Three-way Folding Gate Model similar)
The safety labels shown on the next page are attached to the machine. See the
illustration below for the location and the illustration on the next page for the
content of each label on the machine.
• Locate all the warning labels attached to this machine. Read and follow
the instructions and precautions in them. Failure to do so could result in
serious injury or death to the operator or bystanders.
• Keep the labels clean and legible. Do not use solvents or gasoline to
clean the labels.
• Replace these labels immediately if they have been removed, have
fallen off or become illegible. Use the part number, on the label or shown
in this manual, to order a replacement label from your CANYCOM
representative.
Safety Labels

Safety
-2-
1
Safety
製品概要
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
1. 3588 6061 000
2. 3588 6055 000
3588M-6155-0101-020E
This product is equipped with the following safety mechanisms.
Engine can be started only when drive clutch lever is in [STOP (disengaged)]
position. This is to prevent unintended movement of machine when starting
engine.
Start Interlock Mechanism
Safety Mechanisms

Safety
-3-
1
Safety
製品概要
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
Safety Precautions
Training
• It is essential to familiarize yourself with controls, safety labels and the
proper use of machine.
• Never allow people unfamiliar with these instructions to operate or
service machine. Do not let anyone younger than 18 years of age to
operate this machine. Local regulations may restrict the minimum age
for operating a machine. Consult your local authority.
• This machine is not intended to carry a person. Do not ride or carry a
person.
• The operator is responsible for the accidents or hazards caused to other
people or their property.
• Always keep in mind that care and concentration is required when
working with a load-carrying machine.
This section contains safety precautions to follow when operating and
maintaining machine. Read and understand the precautions in this section as
well as throughout this manual and follow them when operating or maintaining
machine. Failure to follow safety precautions could result in property damage,
serious injury or death to the operator or bystanders.
All operators should be familiar with the following issues when using this
machine. In case machine is used by a hired worker or is rented, the employer
or renter shall give practical instructions covering the following issues to the
user.

Safety
-4-
1
Safety
製品概要
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
Preparation
• Loss of control on a slope cannot be regained by the application of
brake. Main reasons for the loss of control are:
→ insufcient grip of tracks.
→ excessive speed.
→ misjudging of the ground conditions, especially inclination.
→ excessive load.
→ incorrect distribution of load.
• Always wear protective footwear, long trousers, hardhat, safety glasses
and ear protection when operating or servicing machine. Proper clothing
will minimize the chance of injury. Do not operate machine if you have
long hair, loose clothing, or jewelry; all of which can get tangled in
moving parts. Do not operate machine barefoot or with open sandals.
• Prepare beforehand the working rules and procedures such as signaling
and trafc control for the work place. Following such rules will reduce the
risk of accidents.
• Perform daily pre-startup inspection (see Preparation, page 17) before
starting machine. Repair or replace damaged parts before starting
machine.
• Fuel is highly ammable. See Checking and Filling Fuel, page 17, for
important safety information on handling fuel; keep re and spark away.
Stop engine when refueling.
• Never handle oil or grease, service engine, or recharge battery in the
presence of re or spark.

Safety
-5-
1
Safety
製品概要
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
Operation
General Driving
• Do not operate engine in a conned space where dangerous carbon
monoxide fumes can accumulate.
• Do not touch engine, mufer or exhaust pipe while engine is running or
soon after it has stopped. These areas will be very hot and can cause
burns.
• Do not operate machine under the inuence of alcohol or drugs. Do not
operate machine when you are tired, ill, or not t to operate machine.
• Before starting engine and moving machine, scan around your
surroundings and make sure all persons and other vehicles are a safe
distance away from machine.
• Never operate on terrain that you are not comfortable with. Avoid terrain
that is so rough, slippery or loose that you feel like you could tip over.
• Always check for obstacles before operating on new terrain.
• Always travel slowly and use extra caution when operating on unfamiliar
terrain. Be alert when traveling on changing terrain.
This machine is intended for carrying grains, produce, dirt and similar
materials. Carrying other objects may damage machine. Avoid carrying liquid
concrete. That will damage machine.
The stability of machine is aected by speed, rate of steering, terrain and load.
Always pay close attention to these factors or loss of control or tipping over
could occur, resulting in property damage, serious injury or death.

Safety
-6-
1
Safety
製品概要
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
• Always set handlebar to t the operator's physique. Always hold
handle grips with both hands to keep a posture when operating machine.
• Drive at a safe speed, taking into account surface gradient, surface
conditions and load.
• Do not make sudden maneuvers. Sudden start, stop, or turn can make
machine lose control and could cause a tip over. Be especially cautious
when traveling on soft or wet ground.
• On a slippery surface, travel slowly and exercise caution to reduce the
chance of skidding or sliding out of control. Never operate on ice.
• Always make certain that there is no obstacle or person behind machine
when backing up. Make certain that it is safe to back up, then move
slowly and avoid sharp turns.
• To reduce the risk of tipping over, pay special attention when
encountering an obstacle or a slope, or when braking on a slope or
during a turn. See Driving on a slope on the next page.
• Never attempt to drive over a large obstacle such as rock or fallen tree.
• Do not operate machine near the edge of a cliff, an overhang or a
landslide area.
• Use an observer to help direct machine when visibility is poor, terrain is
rugged or hilly, or maneuvering room is limited. An observer should be
able to see machine and its immediate surroundings, and should give
pre-arranged signals to direct the operator.

Safety
-7-
1
Safety
製品概要
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
Driving on a Slope
• Driving on a slope can be dangerous. It can result in a tip over and
cause serious injury or death. Always follow proper procedures for
driving on a slope as described in this manual.
• When carrying no load, do NOT use machine on a slope steeper than 25
degrees. When carrying a load, do NOT use machine on a slope steeper
than 20 degrees. Observe the load limit according to the inclination (see
Loading and Driving with the Load, page 8). Do not dump on a slope.
• Driving on a slope in a wrong manner can cause a loss of control or a
vehicle tip over. Check terrain carefully before attempting to drive on a
slope.
• Never drive on a slope that you are not comfortable with. Avoid a slope
that is so rough, slippery, or loose that you feel like you could tip over.
• When driving down a slope, stop and shift to one of the rst three gears
(auxiliary transmission in Low). Go down at a reduced speed. Use
engine speed to help keep machine speed low.
• When driving up a slope, proceed at a steady rate of speed and throttle
position.
• Never move throttle lever or operate side clutch suddenly.
• Drive straight up or down a slope. Avoid turning on a slope. Avoid driving
machine across a slope.
• If engine stalls or loses traction during a climb and cannot make it to the
top of a slope, do not try to turn machine around. Carefully back down
slowly, straight down a slope.

Safety
-8-
1
Safety
製品概要
各部の名称と 働き
製品仕様
運転と操作
保守・ お手入れ
不具合発生時 の処置
本製品の移送小型特殊自動車
登録申請の手引き
Loading and Driving with a Load
• The maximum payload for this machine is 400kg. Do not exceed this
maximum payload under any circumstance.
• Do not operate on a slope steeper than 20 degrees when carrying a
load. Do not carry more than 200kg when operating on a slope between
15 and 20 degrees.
• Place a load in bed so that the weight is evenly distributed. When
carrying a load, strap it to bed to prevent it from shifting. Ensure that the
load does not obstruct the operator's eld of view.
• When carrying a load, drive at a reduced speed. Allow greater distance
for braking.
• Before crossing a bridge or an overpass, make certain that the total
combined weight of machine, load and operator is within the stated
weight limit of the bridge or the overpass. Then, proceed carefully and at
a constant speed.
• When going over the top of a slope, go slow; an obstacle, a sharp drop,
or another vehicle or person could be on the other side of the crest.
• Without a load, drive machine backwards up a slope (operator's handle
toward the top) when climbing, and drive it forward when going down a
slope.
• With a load, drive machine forward up a slope (operator's handle away
from the top) when climbing, and drive it backwards when going down a
slope. Be especially cautious when operating on a slope with a load.