Cardioline XR600R User manual
Rev. 02 –20.06.2017
xr 600 r
User Manual
xr 600 r
Rev. 02 –20.06.2017
All rights reserved © Cardioline SpA.
CARDIOLINE® is a registered trademark of Cardioline SpA.
This publication may not be reproduced, in whole or in part, in any form or manner, without prior written authorisation
by:
Cardioline SpA
Via Linz, 151
38121 Trento –TN-
Italy
www.cardioline.it
Summary
1. RECAPITULATION OF MACHINE MARKING DATA.....................................................................................1
1.1. SYMBOLS..........................................................................................................................................1
1.2. Other important information...........................................................................................................2
2. HOW TO USE AND KEEP THE MANUAL ....................................................................................................3
2.1. Consegnee .......................................................................................................................................3
2.2. Aim...................................................................................................................................................3
2.3. Using limits.......................................................................................................................................3
2.4. How and where keeping the manual ...............................................................................................3
2.5. Updating, integration and substitution............................................................................................3
3. IMPORTANT SAFETY INSTRUCTIONS ........................................................................................................4
3.1. Uncorrect or unforeseen use...........................................................................................................4
3.2. Machine handling ............................................................................................................................5
3.3. Instructions for raee waste ..............................................................................................................5
3.4. Instructions for handrails assembling ..............................................................................................5
3.5. Safety parts ......................................................................................................................................7
3.6. First starting.....................................................................................................................................7
3.7. Electric requirements.......................................................................................................................8
3.8. Working place ..................................................................................................................................8
3.9. How to stabilize the treadmill ..........................................................................................................8
3.10. How to centre the running belt .......................................................................................................8
3.11. Best running belt tension.................................................................................................................8
4. TREADMILL DESCRIPTION ........................................................................................................................10
4.1. Treadmill description .......................................................................................................................10
4.2. User description...............................................................................................................................10
4.3. Treadmill uses..................................................................................................................................10
4.4. Emergency .......................................................................................................................................10
5. SOFTWARE...............................................................................................................................................12
5.1. Connection to ECG...........................................................................................................................12
5.2. Setup................................................................................................................................................12
5.3. Extraordinary lubrication .................................................................................................................14
5.4. Oil can substitution ..........................................................................................................................14
6. TECHNICAL DESCRIPTION.........................................................................................................................15
6.1. Technical specifications ...................................................................................................................15
6.2. Connecting cable..............................................................................................................................16
www.cardioline.it
6.3. Accessories.......................................................................................................................................16
7. MAINTENANCE INSTRUCTIONS................................................................................................................17
7.1. Outer cleaning..................................................................................................................................17
7.2. Belt...................................................................................................................................................17
7.3. Lubrication .......................................................................................................................................17
7.4. Oil can substitution ..........................................................................................................................17
7.5. Belt tension......................................................................................................................................17
7.6. Routine service instructions.............................................................................................................17
7.7. Danger and emergency....................................................................................................................18
7.8. Spare parts manual..........................................................................................................................18
7.9. Control register................................................................................................................................18
8. GUARANTEE .............................................................................................................................................19
9. PROBLEMS AND SOLUTIONS....................................................................................................................20
9.1. The running belt stops and restarts .................................................................................................20
9.2. The running belt doesn’t keep center..............................................................................................20
9.3. Inclination doesn’t work ..................................................................................................................20
9.4. The general electric power switch doesn’t stay on..........................................................................20
9.5. Noise from motor ............................................................................................................................20
9.6. Noise from roller..............................................................................................................................20
xr 600
WELCOME
This manual refers to the xr600.
Bold type is used to indicate instructions that are particularly important, or to emphasise special operating
conditions.
This manual is an integral part of the instrument, and must always be available. It includes the applicable legal
declarations and information on the use of medical devices. The correct use of the instrument, and respect of
the safety of both patient and operator are only guaranteed if the indications contained in this manual are
followed scrupulously.
Further information and clarifications can be requested directly from:
CARDIOLINE®- Supporto Prodotto
Via Fratelli Bronzetti, 8 –20129 Milano (MI) ITALIA
tel. +39 02 94750484 fax: +39 02 94750472
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1. RECAPITULATION OF MACHINE MARKING DATA
1
1. RECAPITULATION OF MACHINE MARKING DATA
In case of necessity or following to the instructions of this manual, please contact Cardioline Spa telling
always the following data:
Serial number:……….. Year of construction: 20__
Copy of the label on the machine:
1.1. SYMBOLS
Symbol
Description
2017
Date of production
Read carefully the manual
Attention, please read the manual
RAEE waste
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1. RECAPITULATION OF MACHINE MARKING DATA
2
Conformity to European Community Rules
1.2. Other important information
This manual was written with the utmost care. Should you find any details which do not correspond to those
contained in this manual, please inform Cardioline SpA who will correct such inconsistencies as soon as
possible.
The information contained in this manual is subject to change without notice.
All changes will be in compliance with the regulations governing the manufacturing of medical equipment.
All trademarks mentioned in this document are property of their respective owners. Their protection is
guaranteed.
No part of this manual may be reprinted, translated or reproduced without the manufacturer's written
authorisation.
The code relating to this manual is listed below.
Language
Code
ENGLISH
36510170_ENG
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2. HOW TO USE AND KEEP THE MANUAL
3
2. HOW TO USE AND KEEP THE MANUAL
2.1. Consegnee
Keep this manual in safety place near the machine; please read it completely before turning on the machine
in order to allow a safety using. It is also a valid instrument for service people because it shows the correct
operations to be followed for good maintenance of the medical device.
2.2. Aim
The info written in this manual are for best using of the machine, for knowing its technical characteristics
and for giving instruction about transport, moving, installation, mounting, regulation, maintenance, spare
parts request and risks. The constructor kindly asks to the user to read this manual completely before any
operation.
2.3. Using limits
This manual is projected and made to give to the user instructions, indications and warnings for knowing well
the machine, for understanding the using limits and for being informed in the best way for a safety use. It
must be considered part of the medical device and it must be kept till the final destruction of the machine.
2.4. How and where keeping the manual
For a correct manual keeping, it must be kept near the machine in safety and dry place sheltered from dust
and sun. It must always be ready for consulting under request of anybody.
2.5. Updating, integration and substitution
If the manual is damaged or lost, ask for it to the Constructor referring to the Code written at page 2. The
Constructor informs that the manual shows the technical info at the moment of machine sale and it cannot
be considered inadequate only for updating made on the basis of new knowledge. The Constructor keeps
the right to update the production and the manual, without any obligation to update previous machines or
manuals except for safety and health care of users and things. In case of manual updating, the client can
make it request to the Constructor as part of the original. In case the client sells the machine, he is invited to
inform the Constructor about the name and address of the new owner for keeping the traceability of
medical device.
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3. IMPORTANT SAFETY INSTRUCTIONS
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3. IMPORTANT SAFETY INSTRUCTIONS
3.1. Uncorrect or unforeseen use
The treadmill needs to have particular attention to EMC (Electromagnetic Compatibility) and must be
installed in conformity to EMC info as follows. Mobile phones can disturb the correct functioning of MD. The
treadmill cannot be turned on without or unconnected safety devices (protection covers, emergency stop,
etc …) because of electric risks. The treadmill must be used only in levelled position to avoid crushing or
capsizing risks.
Before turning on the Medical Device read entirely the following suggestions checking that being satisfied all
following conditions:
Please read this manual completely before turning on the treadmill in order to allow a safety using.
The machine must operate in stable or levelled position otherwise the belt could have uncontrolled
shifts.
Neither touch nor put the hands near the moving parts of operating machine.
Use the side handles only at the beginning or at the end of use or when you push the red Stop
button or Stop key.
Do not turn on the machine near children or pets.
The machine can be used by one user only at a time.
Properly dress and suitable shoes are suggested during utilization. Be careful of shoes with strings,
scarfs, etc... because they could be dangerous for user.
Neither tread nor brake with your feet when the machine is functioning but walk or run following
the speed of the belt.
Do not use the machine in the garden or in a damp environment.
In case of troubles, please contact the authorized dealer or manufacturer. Not authorized repairing
attempts make guarantee invalid.
Take off the plug before starting any maintenance or assembling operation.
Do not clean the belt under running water.
In case of vertigo, sick or other abnormal symptoms during the use, stop the training and consult a
doctor before continuing.
At the end of the training let your body rest until heart-beats are normal again. NEVER stop suddenly
but gradually slow down.
The handbook shall always be available near the machine to be consulted by user.
Make sure there are required spaces to reach and handle the machine, for maintenance and
cleaning as well; do not put the motor close to heat sources and let it receive a steady ventilation.
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3. IMPORTANT SAFETY INSTRUCTIONS
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3.2. Machine handling
It can be made by authorized people from producer or client, as per sales agreements. Before any handling,
the handlers must carefully read the manual following the instructions written on it. The machine is sold by
constructor on wooden pallet to be moved with appropriate fork-lift:
gross weight 230kg with packing and pallet for model range M.D. XR600;
Do not swing the pallet to avoid the machine fall to the ground or capsize.
3.3. Instructions for raee waste
(Waste of electric and electronic parts)
The crossed-out "wheeled bin" symbol on the medical device indicates that, at the end of its service life, the
product must be collected separately from other wastes. Therefore, when disposing of the product at the
end of its service life, the user is required to give it to the separate collection centres prepared by local
authorities, or to the supplier or the manufacturer by purchasing another equivalent device.
Suitable differentiated collection to allow for the subsequent recycling of the decommissioned device, with
environmentally-compatible treatment and disposal, helps to prevent any negative effects on the
environment and health and to promote the recycling of the materials from which the device is made.
The illegal disposal of the product by the user entails the application of administrative sanctions envisioned
by Italian Legislative Decree no. 22/1997 (Art. 50 and subsequent to the Italian Legislative Decree no.
22/1997).
3.4. Instructions for handrails assembling
The treadmill is sold partially mounted (frame basis + handrails).
Keep free the frame basis from handrails and take off the wood fragments near the wheels.
Lift the frame basis from the back side, push it ahead and use the front wheels to go slowly down from
pallet. Use the bolts for L+R side handrails assembling with front handrail and fix the handrails to the frame
basis.
Join the connector MOD II 4 wires female inside motor box to connector MOD II 4 wires male of wire coming
from left handrail as shown in the picture.
Before treadmill’s connection to the power supply system:
lift the treadmill in the back side and use the front wheels to move it;
check the machine be well steady on the floor regulating the rear feet (see 3.9 how to stabilize the
treadmill) to avoid the user’s falling and capsizing.
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3. IMPORTANT SAFETY INSTRUCTIONS
7
The treadmill is equipped with two self-centering for the belt, but if it tends to move to the sides it is
necessary to act on the left rear screw (see 3.10 how to centre the running belt).
Before connecting the machine to the power supply it must be checked if the power supply characteristics
are in accordance with those indicated on the treadmill’s label (See 3.7 electric requirement).
For the safety of operator against the risk of overturning, falling and crushing, the machine must be placed
on a stable surface that supports the weight of the machine without cracking (see 3.9 how to stabilize the
treadmill).
3.5. Safety parts
Safety parts and devices as:
Emergency red button
magnet-thermic switch with filter up to 20A
do not need any intervention by the user for their calibration but he only must check they are installed and
complete.
The user must also check, when it is possible, their correct functioning.
3.6. First starting
Everybody can use the machine only after the complete manual reading, following the instructions written
on it. In case of any doubt please contact the constructor, whose address is in the section 1 for the manual.
The user cannot use the machine under the effect of drugs, alcohol or other foodstuffs that can compromise
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3. IMPORTANT SAFETY INSTRUCTIONS
8
the normal level of attention, feeling and reaction. The machine cannot be used without safety parts and
devices well mounted or not efficient because they could create electric risks.
3.7. Electric requirements
Connect the machine to 220
240 volt electric circuit, frequency 50
60Hz, with plug to hearth of minimum
12 Ampere for range XR600 treadmills.
Range XR600 treadmills at normal functioning absorbs 2000 VA about.
Every machine has its electric wire and plug. The plug must be connected to a socket correctly installed on
the basis of local laws.
3.8. Working place
The working place of the machine must have:
Temperature: from + 5 °C to + 30 °C Moisture: from 20 % to 90 %.
If the treadmill is transported or stored with temperature below 0°C and then positioned into the working
place with above mentioned temperature, please wait about 1 hour before turning it on in order to avoid the
console thermic shock.
The machine cannot be used outdoor and in rooms with fire or explosion risk. The user must be in front of
machine console. The ambient conditions cannot create uneasy situations (noise, high beam lights, etc…) or
physical and psychical stress to the user. Before installing the machine please calculate the minimum spaces
around it necessary for turning around, cleaning, service and out of hot sources.
3.9. How to stabilize the treadmill
Check the treadmill be on stable surface and, if necessary, adjust the rear feet after that block the two M20
bolts until stability is achieved.
3.10. How to centre the running belt
The treadmill has a belt self-centring system. If the belt goes to right or left side, please control that the
treadmill is well steady on the floor (see 3.9 how to stabilize the treadmill). To centre the belt, use the left
rear screw with moving of half a turn each time. Turning the screw rightwards, the belt will move rightwards
while turning the screw leftwards the belt will move leftwards.
3.11. Best running belt tension
To obtain the best belt tension, put the treadmill at 5 km/h speed, hold the side handles and press the belt
with feet stopping it with difficulty and feeling the front roller slipping. If the belt is easily stopped, it means
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3. IMPORTANT SAFETY INSTRUCTIONS
9
that the belt is too loose and it must be tight; on the contrary if the belt cannot be stopped, it means that
the belt is too tight and must be released. For belt tightening or releasing, turn the right and left rear screw
with moving of half a turn each time. Keep the belt tight but not in tension.
TOO MUCH TENSION CAN MAKE THE BELT IRREPARABLE !
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3. IMPORTANT SAFETY INSTRUCTIONS
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4. TREADMILL DESCRIPTION
4.1. Treadmill description
The machine is a valid instrument for physical rehabilitation in medical and therapeutic field as well as
ergometer for stress test connected with ECG machine, preset for manual/automatic stand alone operation
and ECG digital control with RS232 interface.
On the basis of Enclosure 7 of EEC 93/42 Rule, the producer declare that this medical device is in risk class 1
in accordance to criterion 3 ”Active Devices” / 3.3 Rule 12 of Enclosure 9 - EEC 93/42 Rule.
The machine is made with high tech and quality materials allowing high performances in total silence and
reliability.
Model:
Speed Km/h
(tolerance +/-
5%)
Inclination %
(tolerance +/-5%)
serie XR450
0 –25
0 –30% optional -2 /
+28%
4.2. User description
The user doesn’t need to have electronic or mechanic knowledge to use the treadmill.
It’s sufficient to read carefully the manual to get all instructions and warnings to know and use the machine
in safety. Please read the manual completely page by page to well understand and remember all information
and warnings. The user must be in perfect psycho-physical condition to understand and follow the
instructions written in this manual. Don’t use the machine under the effect of drugs, alcohol or medicine
that can reduce the normal level of understanding or reaction.
4.3. Treadmill uses
This Medical Device can be used as follows:
XR600R
XR450R
Remote use with S232
x
x
4.4. Emergency
In case of emergency the red emergency button cuts electricity for motion and motor machine has a
decreasing immediate stop. The treadmill has also a magnetic emergency stop (red magnet with rope and
clip). Pushing the red emergency button
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5. SOFTWARE
12
5. SOFTWARE
After turning on, the treadmill automatically resets itself bringing the inclination to end run.
During this operation the oil-can under the motor cover sprays a little quantity of oil under the running belt.
The belt runs at low speed for about 10 sec.
At the end of the self-lubrication operation, the treadmill stops, brings it to inclination default value (see 5.2
Setup) and makes 3 beeps (2 short and 1 long) meaning that it is ready to be connected to ECG.
WARNING: switch the machine on and off once a day unless used.
5.1. Connection to ECG
It’s possible to manage the treadmill by ECG selecting Trackmaster protocol.
Use only the RS232 cable supplied with the machine for connection to ECG.
When the treadmill is connected to ECG and the test starts, it performs one short beep sound and one long
beep sound when is disconnected.
5.2. Setup
Treadmill’s software allows to set up some values/parameters.
Connect the treadmill to PC (Windows OS) with RS232 cable and open software “RunnerSetupSeriale”.
1) Set up COM (on the left top);
2) Click on green key Start;
3) Turn on the treadmill;
4) After about 40 sec. the treadmill is connected.
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5. SOFTWARE
13
5) Click on “TREADMILL Basic Setting” to see and set up the values.
Once values are set up, click on “Write Basic Machine Setup” to send to the machine the values just modified.
With this software it’s possible to change/set up the following values:
Total (km): see the total km of machine;
Partial (km): see the km made from last extraordinary lubrication;
Partial Value Setting (km): see / set up the km when the treadmill must make the extraordinary
lubrication;
Pumps number to change oil can: Pumps number after that the oil can alarm turns on;
Extraordinary lubrification pumps number: Number of oil pumps during the extraordinary lubrication;
Starting Inclination: It’s possible to change the starting inclination value;
Delta Inclination: Inclination increment pushing “+ inclination” key;
Enable WiFi connection (RunnerConnect): This feature is not available;
Enable RS232 connection (RunnerConnect): Enable/Un-enable the RS232 connection by cable;
Last Extraordinary Lub. (km): see the km when the treadmill made last extraordinary lubrication;
Oil can pumps number: see / reset the oil can pumps number (one every turning on operation);
Maximum Speed: It’s possible to change the machine maximum speed;
Maximum Inclination: It’s possible to change the machine maximum inclination;
Minimum Inclination: It’s possible to change the machine minimum inclination;
Imput Protocol Name: It’s possible to set up the machine protocol;
Serial Speed: It’s possible to set up the serial communication speed;
Serial Delay (ms): It’s possible to set up the serial commands delay;
Unit of measurement speed: It’s possible to change the unit of measurement speed (kmh or mph).
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5. SOFTWARE
14
Click on “Update machine software” if you want to update the machine software.
5.3. Extraordinary lubrication
Every 250 km (this value can be modified from SetUp, see 5.2), at turning on, the machine will go down 4
times (this value can be modified from SetUp, see 5.2), spraying oil for special belt lubrication.
During this operation the treadmill makes 4 beep when inclination reaches the minimum value.5.4.
5.4. Oil can substitution
One time in a year please check if the oil can. If it’s empty open the plastic motor cover, unscrew the black
cap with oil can image and take off the empty can;
Use the can cap again on new can because it is already connected with lubrication pipe.
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6. TECHNICAL DESCRIPTION
15
6. TECHNICAL DESCRIPTION
6.1. Technical specifications
XR600R
XR450R
USES:
Remote use
x
x
SPECIAL CHARACTERISTICS:
Forward speed 0.1 –25.0 km/h 5%
x
x
Reverse speed 0.1 –5.0 km/h 5%
x
x
Speed increment 0.1 km/h
x
x
Inverter
Inverter 2.2 Kw 230V with filter
Inverter 1.5 Kw 230V with filter
Inclination
0 / +30 % (-2 / +28 %)
0 / +22 % (-3 / +19 %)
Inclination increment 0.5 -> 1%
x
x
Damped board
x
x
Self lubricating belt system
x
x
Self centring belt system
x
x
Motor 3HP AC (Max peak 7HP)
x
Motor 2HP AC (Max peak 5HP)
x
Steel roller
x
x
Steel frame, front wheels and rear feet
x
x
RS232 output optoisolated
x
x
Noise
< 30 dB
< 30 dB
Nominal absorbed power
2500 VA
1500 VA
Absorbed power at max speed
3000 VA
2400 VA
Toroidal transformer
1700 VA
1700 VA
Electric power supply
220/240Vac 50/60Hz 12A
220/240Vac 50/60Hz 10A
Inclination circuit:
18 V a.c.
18 V a.c.
Console circuit:
12 V c.c.
12 V c.c.
Emergency stop
Red stop button with sound signal
Red stop button with sound signal
TECHNICAL SPECIFICATIONS:
Max user’s weight
220 kg
150 kg
Running surface
154,5 x 54 cm
140 x 48
Width, lenght, height
80x210x150 cm
70x188x142 cm
Weight
180 kg
145 kg
STANDARD ACCESSORIES:
Long size side handrails
x
x
Front handrail
x
x
OPTIONAL ACCESSORIES:
Ramp
x
x
CONFORMITY:
EEC 93/42 (Medical Device)
x
x
This manual suits for next models
1
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