Cardioline XR600 User manual

User Manual
xr600

xr600
User Manual: um_xr600_cardiolinespa_09_eng1 2/36
Cardioline S.p.A. Via Linz,19-20-21 38121 Spini di Gardolo (TN) [e-mail] www.cardioline.com
Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
English
um_xr600_cardiolinespa_09_eng1.doc –27/11/2017
Cod 36510170
All rights reserved © Cardioline SpA.
CARDIOLINE® is an Cardioline SpA brand.
No part of this book may be reproduced in any form, nor may it be stored in a
retrieval system or transmitted in any form, without written permission from:
Cardioline SpA
Via Linz,151 38121 Trento (TN) Italy
All the information included in this manual are subject to modification without
notice. In case of difference between user manual and device please refer to a
representative.

xr600
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Cardioline S.p.A. Via Linz,19-20-21 38121 Spini di Gardolo (TN) [e-mail] www.cardioline.com
Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
Index
Welcome! 5
1. RECAPITULATION OF MACHINE MARKING DATA 6
2. HOW TO USE AND KEEP THE MANUAL 7
2.1 Consegnee 7
2.2 Aim 7
2.3 Using limits 7
2.4 How and where keeping the manual 7
2.5 Updating, integration and substitution 7
3. IMPORTANT SAFETY INSTRUCTIONS 8
3.1 UNCORRECT OR UNFORESEEN USE 8
3.2 MACHINE HANDLING 8
3.3 INSTRUCTIONS FOR RAEE WASTE 8
3.4 INSTRUCTIONS FOR INSTALLATION 8
3.5 SAFETY PARTS 10
3.6 FIRST STARTING 10
3.7 ELECTRIC REQUIREMENTS 11
3.8 WORKING PLACE 11
3.9 HOW TO STABILIZE THE TREADMILL 11
3.10 HOW TO CENTRE THE RUNNING BELT 11
3.11 BEST RUNNING BELT TENSION 11
4. TREADMILL DESCRIPTION 12
4.1 TREADMILL DESCRIPTION 12
4.2 USER DESCRIPTION 12
4.3 TREADMILL USES 12
4.4 EMERGENCY 12
5. SOFTWARE 14
5.1 MANUAL USE 14
5.2 CARDIO / FAT BURNING 15
5.3 TIME 16
5.4 DISTANCE 17
5.5 CALORIES 17

xr600
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Cardioline S.p.A. Via Linz,19-20-21 38121 Spini di Gardolo (TN) [e-mail] www.cardioline.com
Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
5.6 INFO 18
5.7 INFO PERSONAL DATA 18
5.8 PROFILES 18
5.9 FREE PROFILES 19
5.10 TEST 20
5.11 CONNECTION TO ECG 23
5.12 MENU SETUP 23
5.13 Lock / Unlock menu 27
5.14 EXTRAORDINARY LUBRICATION 27
5.15 OIL CAN SUBSTITUTION 28
5.16 Exercise summary 28
6. TECHNICAL DESCRIPTION 30
6.1 TECHNICAL SPECIFICATIONS 30
6.2 CONNECTING CABLE 30
6.3 ACCESSORIES 30
7. MAINTENANCE INSTRUCTIONS 31
7.1 OUTER CLEANING 31
7.2 BELT 31
7.3 LUBRICATION 31
7.4 OIL CAN SUBSTITUTION 31
7.5 BELT TENSION 31
7.6 ROUTINE SERVICE INSTRUCTIONS 31
7.7 DANGER AND EMERGENCY 31
7.8 SPARE PARTS MANUAL 31
7.9 CONTROL REGISTER 32
8. GUARANTEE 33
9. PROBLEMS AND SOLUTIONS 34

xr600
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Cardioline S.p.A. Via Linz,19-20-21 38121 Spini di Gardolo (TN) [e-mail] www.cardioline.com
Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
Welcome!
This manual refers to the xr600.
Bold type is used to indicate instructions that are particularly important,
or to emphasise special operating conditions.
This manual is an integral part of the instrument, and must always be
available. It includes the applicable legal declarations and information
on the use of medical devices. The correct use of the instrument, and
respect of the safety of both patient and operator are only guaranteed
if the indications contained in this manual are followed scrupulously.
Further information and clarifications can be requested directly from:
CARDIOLINE®- Supporto Prodotto
Via Fratelli Bronzetti, 8 –20129 Milano (MI) ITALIA
e-mail: [email protected]
tel. [phone] fax: [phone]

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Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
xr600
1.RECAPITULATION OF MACHINE MARKING DATA
In case of necessity or following to the instructions of this manual, please contact Cardioline Spa telling always the
following data:
Serial number: ……….. Year of construction: 20__
Copy of the label on the machine:
1.1 SYMBOLS
2016
Date of production
Read carefully the manual
Attention, please read the manual
RAEE waste
Conformity to European Community Rules

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Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
xr600
2.HOW TO USE AND KEEP THE MANUAL
2.1 Consegnee
Keep this manual in safety place near the machine; please read it completely before turning on the machine in order to
allow a safety using. It’s also a valid instrument for service people because it shows the correct operations to be followed
for good maintenance of the medical device.
2.2 Aim
The info written in this manual are for best using of the machine, for knowing its technical characteristics and for giving
instruction about transport, moving, installation, mounting, regulation, maintenance, spare parts request and risks. The
constructor kindly asks to the user to read this manual completely before any operation.
2.3 Using limits
This manual is projected and made to give to the user instructions, indications and warnings for knowing well the
machine, for understanding the using limits and for being informed in the best way for a safety use. It must be considered
part of the medical device and it must be kept till the final destruction of the machine.
2.4 How and where keeping the manual
For a correct manual keeping, it must be kept near the machine in safety and dry place sheltered from dust and sun. It
must always be ready for consulting under request of anybody.
2.5 Updating, integration and substitution
If the manual is damaged or lost, ask for it to the Constructor referring to the Code written at page 22. The Constructor
informs that the manual shows the technical info at the moment of machine sale and it cannot be considered inadequate
only for updating made on the basis of new knowledge. The Constructor keeps the right to update the production and
the manual, without any obligation to update previous machines or manuals except for safety and health care of users
and things. In case of manual updating, the client can make it request to the Constructor as part of the original. In case
the client sells the machine, he is invited to inform the Constructor about the name and address of the new owner for
keeping the traceability of medical device.

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Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
xr600
3.IMPORTANT SAFETY INSTRUCTIONS
3.1 UNCORRECT OR UNFORESEEN USE
The treadmill needs to have particular attention to EMC (Electromagnetic Compatibility) and must be installed in
conformity to EMC info as follows. Mobile phones can disturb the correct functioning of MD. The treadmill cannot be
turned on without or unconnected safety devices (protection covers, emergency stop, etc …) because of electric risks.
The treadmill must be used only in levelled position to avoid crushing or capsizing risks.
Before turning on the Medical Device read entirely the following suggestions checking that being satisfied
all following conditions :
-Please read this manual completely before turning on the treadmill in order to allow a safety using.
-The machine must operate in stable or levelled position otherwise the belt could have uncontrolled shifts.
-Neither touch nor put the hands near the moving parts of operating machine.
-Use the side handles only at the beginning or at the end of use or when you push the red Stop button or Stop key.
-Do not turn on the machine near children or pets.
-The machine can be used by one user only at a time.
-Properly dress and suitable shoes are suggested during utilization. Be careful of shoes with strings, scarfs, etc...
because they could be dangerous for user.
-Neither tread nor brake with your feet when the machine is functioning but walk or run following the speed of the
belt.
-Do not use the machine in the garden or in a damp environment.
-In case of troubles, please contact the authorized dealer or manufacturer. Not authorized repairing attempts make
guarantee invalid.
-Take off the plug before starting any maintenance or assembling operation.
-Do not clean the belt under running water.
-In case of vertigo, sick or other abnormal symptoms during the use, stop the training and consult a doctor before
continuing.
-At the end of the training let your body rest until heart-beats are normal again. NEVER stop suddenly but gradually
slow down.
-The handbook shall always be available near the machine to be consulted by user.
-Make sure there are required spaces to reach and handle the machine, for maintenance and cleaning as well; do not
put the motor close to heat sources and let it receive a steady ventilation.
3.2 MACHINE HANDLING
It can be made by authorized people from producer or client, as per sales agreements. Before any handling, the handlers
must carefully read the manual following the instructions written on it. The machine is sold by constructor on wooden
pallet to be moved with appropriate fork-lift:
gross weight 230 kgs with packing and pallet for model range M.D. XR600;
Do not swing the pallet to avoid the machine fall to the ground or capsize.
3.3 INSTRUCTIONS FOR RAEE WASTE
(Waste of electric and electronic parts)
The symbol as above put on the machine means that this waste must be separately thrown bringing it to a waste centre
or to the reseller.
3.4 INSTRUCTIONS FOR INSTALLATION
The treadmill can be sold fully mounted (high packing) so you can put it down from pallet lifting and pushing the back
side of the treadmill otherwise it can be sold partially mounted (low packing).

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Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
xr600
In the first case follow the indications before its connection to the power supply system:
-lift the treadmill in the back side and use the front wheels to move it;
-check the machine be well steady on the floor regulating the rear feet (see 3.9 how to stabilize the treadmill) to
avoid the
user’s falling and capsizing.
See 3.7 electric requirement for connection to power supply and 3.10 how to centre the running belt for running belt
centring if necessary.
In the second case, fix the two side parts to the front handrail with the hexagonal bolts.
Slip the signal cable into the left side part and then let it enter into the frame hole.
Connect the 6 wires inside the motor box.

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Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
xr600
Before treadmill’s connection to the power supply system:
-lift the treadmill in the back side and use the front wheels to move it;
-check the machine be well steady on the floor regulating the rear feet (see 3.9 how to stabilize the treadmill) to
avoid the
user’s falling and capsizing.
See 3.7 electric requirement for connection to power supply and 3.10 how to centre the running belt for running belt
centring if necessary.
3.5 SAFETY PARTS
Safety parts and devices as:
-emergency red button;
-emergency rope;
-magnet-thermic switch with filter up to 20A;
do not need any intervention by the user for their calibration but he only must check they are installed and complete.
The user must also check, when it is possible, their correct functioning.
3.6 FIRST STARTING
Everybody can use the machine only after the complete manual reading, following the instructions written on it. In case
of any doubt please contact the constructor, whose address is in the section 1 for the manual. The user cannot use the
machine under the effect of drugs, alcohol or other foodstuffs that can compromise the normal level of attention, feeling
and reaction.

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Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
xr600
The machine cannot be used without safety parts and devices well mounted or not efficient because they
could create electric risks.
3.7 ELECTRIC REQUIREMENTS
Connect the machine to 220240 volt electric circuit, frequency 5060Hz, with plug to hearth of
minimum 12 Ampere for range XR600 treadmills.
Range XR600 treadmills at normal functioning absorbs 2000 VA about.
Every machine has its electric wire and plug. The plug must be connected to a socket correctly
installed on the basis of local laws.
3.8 WORKING PLACE
The working place of the machine must have:
Temperature: from + 5 °C to + 30 °C Moisture: from 20 % to 90 %.
If the treadmill is transported or stored with temperature below 0°C and then positioned into the working
place with above mentioned temperature, please wait about 1 hour before turning it on in order to avoid
the console thermic shock.
The machine cannot be used outdoor and in rooms with fire or explosion risk. The user must be in front of machine
console. The ambient conditions cannot create uneasy situations (noise, high beam lights, etc…)or physical and psychical
stress to the user. Before installing the machine please calculate the minimum spaces around it necessary for turning
around, cleaning, service and out of hot sources.
3.9 HOW TO STABILIZE THE TREADMILL
Check the treadmill be on stable surface and, if necessary, adjust the rear feet after that block the two M20 bolts until
stability is achieved.
3.10 HOW TO CENTRE THE RUNNING BELT
The treadmill has a belt self-centring system. If the belt goes to right or left side, please control that the treadmill is
well steady on the floor (see 3.9 how to stabilize the treadmill). To centre the belt, use the left rear screw with moving
of half a turn each time. Turning the screw rightwards, the belt will move rightwards while turning the screw leftwards
the belt will move leftwards.
3.11 BEST RUNNING BELT TENSION
To obtain the best belt tension, put the treadmill at 5 km/h speed, hold the side handles and press the belt with feet
stopping it with difficulty and feeling the front roller slipping. If the belt is easily stopped, it means that the belt is too
loose and it must be tight; on the contrary if the belt cannot be stopped, it means that the belt is too tight and must be
released. For belt tightening or releasing, turn the right and left rear screw with moving of half a turn each time. Keep
the belt tight but not in tension.
TOO MUCH TENSION CAN MAKE THE BELT IRREPARABLE !

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Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
xr600
4.TREADMILL DESCRIPTION
4.1 TREADMILL DESCRIPTION
The machine is a valid instrument for physical rehabilitation in medical and therapeutic field as well as ergometer for
stress test connected with ECG machine, preset for manual/automatic stand alone operation and ECG digital control with
RS232 interface.
On the basis of Enclosure 7 of EEC 93/42 Rule, the producer declare that this medical device is in risk class 1 in
accordance to criterion 3 ”Active Devices” / 3.3 Rule 12 of Enclosure 9 - EEC 93/42 Rule.
The machine is made with high tech and quality materials allowing high performances in total silence and reliability.
It has a multifunction touch screen digital console for seeing time (hh:mm:ss), distance (km), time to (km), calories
(Kcal), Cardio (BpM), speed (km/h) and inclination (%).
Model
Speed Km/h
(tolerance +/-
5%)
Inclination %
(tolerance +/-
5%)
MD XR600 range
0 –25
0 –30
4.2 USER DESCRIPTION
The user doesn’t need to have electronic or mechanic knowledge to use the treadmill.
It’s sufficient to read carefully the manual to get all instructions and warnings to know and use the machine in safety.
Please read the manual completely page by page to well understand and remember all informations and warnings. The
user must be in perfect psycho-physical condition to understand and follow the instructions written in this manual. Don’t
use the machine under the effect of drugs, alcohol or medicine that can reduce the normal level of understanding or
reaction.
4.3 TREADMILL USES
This Medical Device can be used as follows:
MD
XR600R
MD
XR600M
MD
XR600P
MD
XR450R
MD
XR450M
MD
XR450P
Remote use with S232
x
x
x
x
X
x
Manual use
x
x
x
x
Cardio (H.B. Constant)
x
x
Fat burning (H.B. Constant)
x
x
Time (count down)
x
x
Distance (count down)
x
x
Calories (count down)
x
x
Preset Profiles
x
x
Free profiles
x
x
Test
x
x
4.4 EMERGENCY
In case of emergency the red emergency button and/or a magnetic emergency stop (red magnet with rope and clip)
cuts electricity for motion and motor machine has a decreasing immediate stop. Rotate clockwise the red stop
button / re-install the red magnet in the yellow hole and push Reset Alarm key on display to release the
emergency and unblock the motor.

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Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
xr600

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Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
xr600
5.SOFTWARE
After turning on, the treadmill automatically resets itself bringing the inclination to end run.
During this operation the oil-can under the motor cover sprays a little quantity of oil under the running belt. The belt runs
at low speed for about 10 sec.
At the end of the self-lubrication operation, the treadmill stops, brings it to inclination default value (see 5.12 Menu setup)
and programs are shown on display in stand-by.
WARNING: switch the machine on and off once a day unless used.
XR600P Programmable
XR600M Manual use XR600R Remote control use only
5.1 MANUAL USE
Set up the speed with +/- Speed keys, inclination with +/- Incline keys and push START key to start up the exercise.
Hold on to the handrails for safety. Start walking/running slowly and increase the speed. After having achieved the
optimal speed, go on walking/running for the requested time leaving the handrails; stop walking/running gradually for
a few minutes to regularize the heartbeats.
Set up the personal data before starting the exercise to get the correct calculation of burnt calories (see 5.7 personal
data). During the workout the touch screen console shows time (hh:mm:ss), distance (km), time to (km), calories
(Kcal), Cardio (BpM), speed (km/h) and inclination (%).
Before pushing START Key you can block/unblock the exercise in way that the machine repeat always this exercise (see
5.13 lock/unlock menu).
Push in the middle of the workout graphic (see 5.12 menu setup) to zoom (full screen);
push in any part of the screen to return back.
Push the arrow to return back.

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xr600
Pushing STOP key at the end of workout/untiring, it will be possible to see the exercise summary (see 5.16 exercise
data summary).
5.2 CARDIO / FAT BURNING
Studies and researches underline that to get remarkable results and to have no risks concerning too heavy or "soft"
trainings it is important to work keeping the heart-beats frequency within max. and min. values. Runner Cardio and Fat
Burning training programmes are studied on these basis.
If the goal is to burn fat, the training must be done increasing or decreasing the inclination at 55-65% of own theoretical
heart rate while if the aim is to increase the cardio condition the training must be done increasing or decreasing the
speed at 75-85% of own theoretical heart rate.
For better calculation of the H.B., it’s used KARVONEN formula that also follows the H.B. in relax: [(220 -
age –H.B. in relax) x % workout] + H.R in relax.
PERCENTAGE AND H.B.
Percentage of the H.B. on H.B. max:
Workout
65% –75% Compensation
75% –85% Aerobic resistence
85% –92% Anaerobic resistence
92% –95% Vo2max
95% –100% Capacity and lactic power
For example:
a man 35 years old, 70 kgs weight with 65 H.B. per minute in relax has:
HB. Max theoretical: (220 - 35) = 185 HB/minute;
HB Max: [(185 - 65) x 85/100] + 65 = 167 HB/minute (red line);
HB Min: [(185 - 65) x 75/100] + 65 = 155 HB/minute (red line);
HB Target: [(161 + 155)/2] = 161 HB/minute (light blue line);
HB near Target: (161 +/- 4) = 157 / 165 HB/minute (green line);
HB near Target: (161 +/- 8) = 153 / 169 HB/minute (not visible line);

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xr600
Before selecting one of the three workouts (Time, Distance or Calories), set up the user’s sex, age and weight, changing
or confirming the heart rate value calculated by the machine.
If you change the heart rate to 0, you will have workouts with infinite time/distance/calories.
After the selection it’s possible to set up with +/- keys the time / watt of warm-up and cool down and Time, Distance or
Calories values.
The level of effort (speed and inclination) is automatically set up on the basis of heart beat value in way to keep the
user’s heart beat within values of own best heart rate.
If the HB is between 157 bpm (161-4) and 165 bpm (161+4) the machine will keep the effort of set up;
If the HB is between 157 bpm (161-4) and 153 bpm (161-8) the machine will increase the effort of 1 step;
If the HB is between 165 bpm (161+4) and 169 bpm (161+8) the machine will decrease the effort of 1 step;
If the HB is < 153 bpm (161-8) the machine will increase the effort of 2 steps;
If the HB is > 169 bpm (HB max) the machine will decrease the effort of 2 steps.
One step is delta Speed (for example 0.1 km/h) or delta Inclination (for example 1%) as per setup (see 5.12 Menu
setup).
5.3 TIME
It allows the user to do an exercise with a decreasing preset time.
It’s possible to set up the time and speed of warm up, cooldown and exercise. After pushing CONFIRM key you will start
the warm up. At the end of warm up preset time, the machine will automatically start the exercise and at the and goes
to cooldown.
Use the arrow to return back.

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xr600
At the end of cooldown, the machine will show the exercise data (see 5.16 exercise data summary).
5.4 DISTANCE
It allows the user to do an exercise with a decreasing preset distance.
It’s possible to set up the time and speed of warm up, cooldown and exercise. After pushing CONFIRM key you will start
the warm up. At the end of warm up preset time, the machine will automatically start the exercise and at the and goes
to cooldown.
Use the black arrow to return back.
At the end of cooldown, the machine will show the exercise data (see 5.16 exercise data summary).
5.5 CALORIES
It allows the user to do an exercise for burning preset calories.
Insert personal data (see 5.7 personal data) for a correct calculation of calories.
It’s possible to set up the time and speed of warm up, cooldown and exercise. After pushing CONFIRM key you will start
the warm up. At the end of warm up preset time, the machine will automatically start the exercise and at the and goes
to cooldown.
Use the arrow to return back.

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xr600
At the end of cooldown, the machine will show the exercise data (see 5.16 exercise data summary).
5.6 INFO
Push Info key to see the re-seller data.
5.7 INFO PERSONAL DATA
Before pushing START key to begin any exercise, push the key of man with light blue “i” to set up the personal data
(sex, age, weight, Max Theor. HB, HB Min and HB Max).
These values will be necessary to calculate correctly the burned calories and the Max Theoretical HB not to be exceeded
during the exercise/test.
5.8 PROFILES
It’s possible to choose one of 10 preset profiles.

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xr600
Then set up Speed max, Speed min, Inclination Max, Inclination Min and Time.
Push CONFIRM key and START key.
Use the black to return back.
During the exercise it’s possible to change the Speed and Inclination values.
The machine will calculate the new effort values for each step.
ATTENTION:
If the setup minimum inclination is bigger than maximum inclination, you will have an inclination increment opposite
proportional to the speed increment.
If the setup minimum inclination is smaller than maximum inclination, you will have an inclination increment directly
proportional to the speed increment.
There profiles gives the perfect result of a mixed workout : periods of strong aerobic works mixed with lower ones.
Each of these 10 profiles consists of three phases:
(1)Warm up;
(2)Interval Training;
(3)Cooldown.
Warm up :it gradually increases HB bringing them within the lowest value of the optimal heart rate.
Interval Training:it include some hills of different intensity of effort.
Cooldown:this phase gradually slows down the heart rate by bringing it almost within the initial values and allowing
the body to drain the lactic acid developed into the muscles due to the prolonged effort that may cause stiffness and
cramps.
Higher and lower effort levels are shown in the graph of display with orange columns for speed and green columns for
inclination. During the workout a green/transparent column shifts from left to right to show the current position.
At the end of cooldown, the machine will show the exercise data (see 5.16 exercise data summary).
5.9 FREE PROFILES
It’s possible to choose or create one of 100 free profiles.
Touch the image of profile to
choose/modify one of 100 free
profiles already loaded.
Use the arrow to return back.
Push the key:

User Manual: um_xr600_cardiolinespa_09_eng1 20/36
Cardioline S.p.A. Via Linz,19-20-21 38121 Spini di Gardolo (TN) [e-mail] www.cardioline.com
Sede commerciale: Via F.lli Bronzetti, 8 20129 Milano (MI) Italia tel.[phone] fax [phone]
xr600
ADD STEP to add one step to the
profile,
CANC. STEP to cancel one step to the
profile,
SAVE PROFILE to save new steps list.
If after profile modifications CONFIRM
key is pushed, these modifications will
be not saved.
If SAVE PROFILE key is pushed before
CONFIRM key, these modifications will
be saved digit the password 58447.
It’s possible to add or cancel a step
before or after each of them with +/-
Step key.
If after profile modifications CONFIRM
key is pushed, these modifications will
be not saved.
If SAVE PROFILE key is pushed before
CONFIRM key, these modifications will
be saved digit the password 58447.
It’s possible to add or cancel a step
before or after each of them with +/-
Step key.
Push on empty profile image (white
colour) to create a new free profile.
Set up the inclination, speed and time
values of the first step;
push ADD STEP key to add the other
steps.
It’s possible to save the profile with
minimum one step or maximum 20
steps.
At the end of cooldown, the machine will show the exercise data (see 5.16 exercise data summary).
5.10 TEST