Carl Valentin SPE II 106/12 User manual

SPE II
OperatingManual

Copyright by Carl Valentin GmbH / 7987005C.1220
Information on the scope of delivery, appearance, performance,
dimensions and weight reflect our knowledge at the time of printing.
We reserve the rights to make modifications.
All rights, including those regarding the translation, are reserved.
No part of this document may be reproduced in any form (print,
photocopy or any other method) or edited, copied or distributed
electronically without written permission from Carl Valentin GmbH.
Due to the constant further development of our devices discrepancies
between manual and device can occur.
Please check www.carl-valentin.de for the latest update.
Trademarks
All named brands or trademarks are registered brands or registered
trademarks of their respective owners and may not be separately
labelled. It must not be concluded from the missing labelling that it is
not a registered brand or a registered trademark.
Carl Valentin printing systems comply with the following safety
guidelines:
•Low-Voltage Directive (2014/35/EU)
•Electromagnetic Compatibility Directive (2014/30/EU)
Carl Valentin GmbH
Postfach 3744
78026 Villingen-Schwenningen
Neckarstraße 78 –86 u. 94
78056 Villingen-Schwenningen
Phone
Fax
[phone]
[phone]
E-Mail
Internet
[e-mail]
www.carl-valentin.de

SPE II
Table of Contents
11.20
Operating Manual
3
Table of Contents
1Introduction.................................................................... 7
1.1 General Instructions.......................................................7
1.2 Intended Use.................................................................8
1.3 Safety Instructions .........................................................8
1.4 Decommissioning and Dismantling...............................10
2Machine Overview........................................................ 11
2.1 Print Mechanics...........................................................12
2.2 Control Unit (Panel Enclosure).....................................13
2.3 Control Unit (Desktop Enclosure).................................14
3Operating Conditions................................................... 15
4Technical Data.............................................................. 19
4.1 Control Inputs and Outputs ..........................................22
5Installation.................................................................... 29
5.1 Install/Attach the Printing System at Machines.............29
5.2 Install the Control Unit (Panel Enclosure).....................31
5.3 Install the Control Unit (Desktop Enclosure).................32
5.4 Install the Protective Cover for the Control Unit (Panel
Enclosure)..............................................................................33
5.5 Connect the Printing System........................................36
5.6 Initial Operation of the Printing System.........................36
6Flat Type –Load Media................................................ 39
6.1 Load Label Roll............................................................39
6.2 Load Transfer Ribbon..................................................41
7Corner Type –Load Media .......................................... 43
7.1 Load Label Roll............................................................43
7.2 Load Transfer Ribbon..................................................45
8Function Menu ............................................................. 47
8.1 Menu Structure (Touch-Screen)...................................47
8.2 Menu Structure (LCD)..................................................52
8.3 Print Settings...............................................................55
8.4 Label Settings..............................................................56
8.4.1 Label Layout ...................................................56
8.4.2 Label Recognition ...........................................56
8.4.3 General Parameters........................................57
8.5 Device Settings............................................................58
8.5.1 Print Job .........................................................58
8.5.2 Print Control....................................................60
8.5.3 User Environment ...........................................60
8.5.4 General Parameters........................................61
8.6 Dispenser I/O...............................................................62
8.6.1 I/O Port Parameter 1-8....................................62
8.6.2 I/O Port Parameter 9-16..................................62

Table of Contents
SPE II
4
Operating Manual
11.20
8.6.3 Dispenser Photocell........................................62
8.6.4 General Parameters........................................63
8.7 Ribbon Saving .............................................................66
8.8 Network.......................................................................67
8.9 Interface......................................................................68
8.9.1 COM1.............................................................68
8.9.2 General Parameters........................................68
8.10 Emulation ....................................................................69
8.11 Date/Time....................................................................70
8.11.1 Daylight Saving Time (DST)............................70
8.11.2 Start Daylight Saving Time..............................70
8.11.3 End Daylight Saving Time...............................70
8.11.4 General Parameters........................................70
8.12 Service Functions........................................................71
8.12.1 Photocell Service............................................71
8.12.2 Device Status..................................................72
8.12.3 Print Optimization............................................73
8.12.4 Ribbon Service................................................74
8.12.5 I/O Status........................................................75
8.12.6 General Parameters........................................76
8.13 Password.....................................................................76
8.13.1 Operation........................................................77
8.13.2 Network ..........................................................77
8.14 Maintenance (depending on printing system)...............78
8.14.1 Print Preview...................................................78
8.14.2 LCD................................................................78
8.14.3 System Settings..............................................79
8.15 Memory Card Menu.....................................................79
9Maintenance and Cleaning.......................................... 81
9.1 General Cleaning.........................................................82
9.2 Clean the Transfer Ribbon Drawing Roller ...................82
9.3 Clean the Print Roller...................................................83
9.4 Clean the Printhead.....................................................84
9.5 Clean the Label Photocell ............................................85
9.6 Replace the Printhead (General)..................................86
9.7 Replace the Printhead (Flat Type)................................87
9.8 Adjust the Printhead (Flat Type)...................................88
9.9 Replace the Printhead (Corner Type)...........................91
9.10 Adjust the Printhead (Corner Type)..............................92
10 Error correction............................................................ 95
11 Additional Information............................................... 107
11.1 Column Printing.........................................................107
11.2 Hotstart......................................................................108
11.3 Backfeed/Delay..........................................................110
11.4 Photocells..................................................................111
11.5 Ultrasonic photocell (option).......................................112

SPE II
Table of Contents
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Operating Manual
5
12 Touch Screen Display................................................ 115
12.1 Touch Screen Display Structure.................................115
12.2 Different Menus .........................................................116
12.3 User-Defined Info Field..............................................117
12.4 Favorites List.............................................................119
12.5 Parameter Input.........................................................121
12.6 Navigation Zones.......................................................123
12.7 Maintenance Zone.....................................................124
12.8 Process Data.............................................................129
12.9 Memory Menu............................................................131
12.10 Information Zone........................................................133
12.11 Change to Foil Keyboard ...........................................133
13 Environmentally-Friendly Disposal........................... 135
14 Index ........................................................................... 137

Table of Contents
SPE II
6
Operating Manual
11.20

SPE II
Introduction
11.20
Operating Manual
7
1 Introduction
1.1 General Instructions
Basic information and warning references with the corresponding
signal words for the danger level are as follows specified in this
manual:
DANGER identifies an extraordinarily great and immediate
danger which could lead to serious injury or even death.
WARNING identifies a possible danger would could lead
to serious bodily injury or even death if sufficient
precautions are not taken.
WARNING of cutting injuries.
Pay attention that cutting injuries caused by blades, cutting
devices or sharp-edged parts are avoided.
WARNING of hand injuries.
Pay attention that hand injuries caused by closing
mechanical parts of a machine/equipment are avoided.
WARNING of hot surfaces.
Pay attention so as not to come into contact with hot
surfaces.
CAUTION indicates a potentially dangerous situation
which could lead to moderate or light bodily injury or
damage to property.
NOTICE gives you tips. They make a working sequence
easier or draw attention to important working processes.
Gives you tips on protecting the environment.

Handling instruction

Optional accessories, special fittings
Date
Information in the display

Introduction
SPE II
8
Operating Manual
11.20
1.2 Intended Use
The printing system is solely intended to print suitable media which
have been approved by the manufacturer. Any other or additional use
is not intended. The manufacturer/supplier is not liable for damage
resulting from misuse. Any misuse is at your own risk.
Intended used includes heeding the operating manual, including the
maintenance recommendations/regulations specified by the
manufacturer.
The printing system may only be used while in proper working order
and for the intended purpose. Users must be safe, aware of potential
dangers and must comply with the operating instructions. Faults, in
particular those which affect safety, must be remedied immediately.
The printing system is a state-of-the-art device which complies with
the recognized safety-related rules and regulations. Despite this, a
danger to life and limb of the user or third parties could arise and the
printing system or other property could be damaged while operating
the device.
NOTICE!
The complete documentation is included in the scope of
delivery on CD ROM and can also currently be found in the
internet.
1.3 Safety Instructions
WARNING!
The print mechanics is designed to be integrated into a
machine. It is essential to ensure that national safety
regulations are observed. Particular attention must be paid
to the following points:
The print mechanics must be secured so that it is not
possible to reach into the working area during the
printing process.
Operation without additional protective measures
can lead to dangerous injuries.
It must be ensured that the required fire-protection
device according to IEC 62368-1 is given (see
chapter 6.4 in the IEC 62368-1).

SPE II
Introduction
11.20
Operating Manual
9
The printing system is configured for a voltage from
110 … 240 V AC. It has to be plugged into a grounded socket only.
NOTICE!
The protective earthing conductor of the socket is to be examined
by a qualified technician.
The printing system may only be operated in the commercial area by
persons over the age of 14 who have been instructed in its use.
Couple the printing system to devices using extra low voltage only.
Before making or undoing connections, switch off all devices involved
(computer, printer, accessories etc.).
Operate the printing system in a dry environment only and do not get
it wet (sprayed water, mist etc.).
Do not operate the printing system in explosive atmosphere and not in
proximity of high voltage power lines.
Operate the printing system only in an environment protected against
abrasive dust, swarf and other similar impurity.
Maintenance and servicing work can only be carried out by trained
personnel.
Operating personnel must be trained by the operator on the basis of
the operating manual.
Depending on use, ensure that clothing, hair, jewellery and similar
personal items do not contact the exposed rotating parts and/or the
moving parts.
The print unit and parts of it (e.g. motor, printhead) can get hot during
printing. Do not touch the printhead during operation. Cool down the
print unit before changing material, removal or adjustment.
Never use highly inflammable consumables.
Carry out only the actions described in these operating instructions.
Any work beyond this may only be performed by the manufacturer or
upon agreement with the manufacturer.
Unauthorized interference with electronic modules or their software
can cause malfunctions.
Other unauthorized work or modifications to the printing system can
endanger operational safety.
There are warning stickers on the printing systems that draw your
attention to dangers. Therefore the warning stickers are not to be
removed as then you and others cannot be aware of dangers and may
be injured.
DANGER!
Danger to life and limb from power supply!
Do not open the casing.

Introduction
SPE II
10
Operating Manual
11.20
CAUTION!
Two-pole fuse.
Before opening the housing cover, disconnect the
device from the mains supply and wait for a moment
until the power supply unit has discharged.
1.4 Decommissioning and Dismantling
NOTICE!
The decommissioning of printing system can only be carried out
by trained staff.
CAUTION!
Danger of injury by imprudent handling when lifting or placing
the printing system. Risk of crushing by unexpected linear
movement of the printing carriage.
Do not underestimate the weight of the printing system
(11… 13 kg).
Protect the printing system against uncontrolled
movement.

SPE II
Machine Overview
11.20
Operating Manual
11
2 Machine Overview
Flexible labelling of packaging foil is effected either by means of
Windows printer driver included in delivery or by our proven design
software Labelstar Office.
With eight vector fonts, six bitmap fonts and six proportional fonts the
printing system has a large selection at different font types. It can be
printed inverse, in italic format or 90 degrees turned fonts.
The handling of our durable printing system is easy and comfortable.
The device settings can be made by the integrated, intuitive touch-
screen display.
By using most modern printhead technology, we ensure a high
standard of print quality.
Time-saving firmware update is possible by interface. As default, the
printing system is equipped with a serial, USB and Ethernet interface.
Additionally, the printing system is equipped with an USB Host that
permits the connection of an external USB keyboard and/or an USB
memory stick. The print module automatically recognizes by which
interface it is controlled.
Thanks to the large number of options and variations the printing
system can be adapted to each task.

Machine Overview
SPE II
12
Operating Manual
11.20
2.1 Print Mechanics
Right type
Left type
rechte Ausführung linke Ausführung
ds
A
BB
A
Figure 1
rechte Ausführung linke Ausführung
ds
A
BB
A
Figure 2
A
Winder connection
CAUTION!
The printing system can be damaged by non-
compliant winders.
Attach only winders of Carl Valentin.
B
Connecting cable connection
print mechanics –control unit

SPE II
Machine Overview
11.20
Operating Manual
13
2.2 Control Unit (Panel Enclosure)
ABC
DEFGHIJKLM
21
Figure 3
A =
Function keys
B =
Touch panel
C =
Status LED
D =
Slot for CF card
E =
Connecting cable connection
print mechanics –control unit
F =
USB port
G =
Ethernet interface
H =
USB host for USB keyboard and USB stick
I =
External inputs/outputs
J =
Serial interface RS 232
K =
Mains connection
L =
Grounding bolt
M =
Power switch
1 - LED green
1 - Lighting = Speed 100 MBit
1 - Off = Speed 10 MBit
2 - LED orange
2 - Lighting = Connection active
2 –Flashing = Data transfer
2 - Off = No connection

Machine Overview
SPE II
14
Operating Manual
11.20
2.3 Control Unit (Desktop Enclosure)
ABC
DEFGHIJ
21
K
Figure 4
A =
USB host for USB keyboard and USB stick
B =
Touch panel
C =
Power switch
D =
Slot for CF card
E =
Connecting cable connection
print mechanics –control unit
F =
USB port
G =
Ethernet interface
1 - LED green
1 - Lighting = Speed 100 Mbit
1 - Off = Speed 10 MBit
2 - LED orange
2 - Lighting = Connection active
2 - Flashing = Data transfer
2 - Off = No connection
H =
USB host for USB keyboard and USB stick
I =
External inputs/outputs
J =
Serial interface RS 232
K =
Mains connection

SPE II
Operating Conditions
11.20
Operating Manual
15
3 Operating Conditions
Before initial operation and during operation these operating
conditions have to be observed to guarantee save and interference-
free service of our printing systems.
Therefore please carefully read these operating conditions.
Shipment and storage of our printing systems are only allowed in
original packing.
Installation and initial operation of printing systems is only allowed if
operating conditions were fulfilled.
Initial operation, programming, operation, cleaning and service of our
printing systems are only recommended after careful study of our
manuals.
Operation of printing systems is only allowed by especially trained
persons.
NOTICE!
Carry out regular training courses.
The content of the training are the chapters 3 (Operating
Conditions), chapter 6 (Flat Type –Load Media), chapter 7
(Corner Type –Load Media) and chapter 9 (Maintenance and
Cleaning).
These indications are also valid for someone else's equipment
supplied by us.
Only use original spare and exchange parts.
Please contact the manufacturer with respect to spare/wear parts.
The installation place of the printing system should be even, free of
vibration and currents of air are to be avoided.
The printing systems have to be installed to ensure optimal operation
and servicing.
The installation of the power supply to connect our printing systems
has to be effected according to the international rules and regulations,
especially the recommendations of one of the three following
commissions:
•International Electronic Commission (IEC)
•European Committee for Electro technical Standardisation
(CENELEC)
•Verband Deutscher Elektrotechniker (VDE)
Our printing systems are constructed according to VDE and have to
be connected to a grounded conductor. The power supply has to be
equipped with a grounded conductor to eliminate internal interfering
voltage.
Conditions for
installation place
Installation of
power supply

Operating Conditions
SPE II
16
Operating Manual
11.20
Power line voltage and power line frequency: See type plate
Allowable tolerance of power line voltage:
+6 % … −10 % of nominal value
Allowable tolerance of power line frequency:
+2 % … −2 % of nominal value
Allowable distortion factor of power line voltage: ≤ 5 %
In case your net is infected (e.g. by using thyristor controlled
machines) anti-interference measures have to be taken. Please use
one of the following possibilities:
•Provide separate power supply to our printing systems.
•In case of problems please connect capacity-decoupled isolation
transformer or similar interference suppressor in front of our
printing systems.
Emitted interference according to EN 61000-6-3: 01-2007
Immunity according to EN 61000-6-2: 03-2006
NOTICE!
This is a machine of type A. This machine can cause
interferences in residential areas; in this case it can be
required from operator to accomplish appropriate measures
and be responsible for it.
All connecting lines have to be guided in shielded lines. Shielding has
to be connected on both sides to the corner shell.
It is not allowed to guide lines parallel to power lines. If a parallel
guiding cannot be avoided a distance of at least 0.5 m has to be
observed.
Temperature of lines between: −15 … +80 °C.
It is only allowed to connect devices which fulfil the request 'Safety
Extra Low Voltage' (SELV). These are generally devices which are
checked corresponding to EN 62368-1.
The data cables must be completely protected and provide with metal
or metallised connector housings. Shielded cables and connectors are
necessary, in order to avoid radiant emittance and receipt of electrical
disturbances.
Technical data of
power supply
Anti-interference
measures
Stray radiation and
immunity from
disturbance
Connecting lines to
external machines
Installation of
data lines

SPE II
Operating Conditions
11.20
Operating Manual
17
Allowable lines
Shielded line:
4 x 2 x 0,14 mm² ( 4 x 2 x AWG 26)
6 x 2 x 0,14 mm² ( 6 x 2 x AWG 26)
12 x 2 x 0,14 mm² (12 x 2 x AWG 26)
Maximum cable length:
Interface V 24 (RS-232C) - 3 m (with shielding)
USB - 3 m
Ethernet - 100 m
To avoid inadmissible heating, free air convection has to be ensured.
Protection according IP: 20
Ambient temperature °C (operation): Min. +5 Max. +40
Ambient temperature °C (transport, storage): Min. −25 Max. +60
Relative air humidity % (operation): Max. 80
Relative air humidity % (transport, storage): Max. 80
(bedewing of printing systems not allowed)
We do not take any responsibility for damage caused by:
•Ignoring our operating conditions and operating manual.
•Incorrect electric installation of environment.
•Building alterations of our printing systems.
•Incorrect programming and operation.
•Not performed data protection.
•Using of not original spare parts and accessories.
•Natural wear and tear.
When (re)installing or programming our printing systems please
control the new settings by test running and test printing. Herewith you
avoid faulty results, reports and evaluation.
Only specially trained staff is allowed to operate the printing systems.
Control the correct handling of our products and repeat training.
We do not guarantee that all features described in this manual exist in
all models. Caused by our efforts to continue further development and
improvement, technical data might change without notice.
By further developments or regulations of the country illustrations and
examples shown in the manual can be different from the delivered
model.
Installation of
data lines
Air convection
Limit values
Guarantee

Operating Conditions
SPE II
18
Operating Manual
11.20
Please pay attention to the information about admissible print media
and the notes to the printing system maintenance, in order to avoid
damages or premature wear.
We endeavoured to write this manual in an understandable form to
give and you as much as possible information. If you have any queries
or if you discover errors, please inform us to give us the possibility to
correct and improve our manual.

SPE II
Technical Data
11.20
Operating Manual
19
4 Technical Data
SPE II
106/12
SPE II
106/24
SPE II
107/12
SPE II
108/12
SPE II
160/12
SPE II
162/12
Print resolution
300 dpi
600 dpi
300 dpi
300 dpi
300 dpi
300 dpi
Max. print speed
350 mm/s
100 mm/s
350 mm/s
350 mm/s
300 mm/s
300 mm/s
Print width
105.7 mm
105.6 mm
106.6 mm
108.4 mm
160 mm
162.6 mm
Passage width
116 mm
116 mm
116 mm
116 mm
176 mm
176 mm
Printhead
Flat Type
Flat Type
Corner
Type
Flat Type
Corner
Type
Flat Type
Acoustic Emission (measuring distance 1 m)
Average sound power level
66,4 dB(A)
62,3 d(B)A
63,7 dB(A)
68,4 dB(A)
67,8 dB(A)
65,1 dB(A)
Labels
Labels, continuous rolls
or fan-fold
paper, cardboard, textile, synthetics
Material weight
max 220 g/m² (larger on demand)
Min label width
25 mm
25 mm
25 mm
25 mm
25 mm
50 mm
Min label height
15 mm
15 mm
15 mm
15 mm
15 mm
15 mm
Max label height
3000 mm
750 mm
3000 mm
3000 mm
2000 mm
2000 mm
Label sensors
Standard
transmission and reflexion from bottom
Option
transmission and reflexion from top, ultrasonic photocell
Transfer ribbon
Ink
außen/innen
Roll diameter
Ø 90 mm
Core diameter
25,4 mm / 1″
Ribbon length
450 m
450 m
450 m
450 m
450 m
450 m
Ribbon width
110 mm
110 mm
110 mm
110 mm
163 mm
170 mm
Dimensions in mm (width x height x depth)
Print mechanics
245 x 300 x 317
245 x 300 x 377
Control unit
panel enclosure: 314 x 230 x 80 (without connection lines)
desktop enclosure: 287x127x250 (without connecion lines)
Weight
Print mechanics
approx 11 kg
approx 13 kg
Control unit
panel enclosure: approx. 5.5 kg (without connection lines)
desktop enclosure: approx 4.5 kg (without connection lines)
Connecion cable
approx 0.85 kg (print mechanics –control unit)
Electronics
Processor
High Speed 32 Bit
RAM
16 MB
Slot
for Compact Flash card Type I
Battery cache
for Real-Time clock (storage of data with shut-down)
Warning signal
acoustic signal when error
Interfaces
Serial
RS-232C (up to 115200 Baud)
USB
2.0 High Speed Slave
Ethernet
10/100 Base T, LPD, RawIP-Printing, DHCP, HTTP, FTP
2 x USB Host
connection for external USB keyboard and memory stick

Technical Data
SPE II
20
Operating Manual
11.20
Operatation data
SPE II
106/12
SPE II
106/24
SPE II
107/12
SPE II
108/12
SPE II
160/12
SPE II
162/12
Power supply
100 … 240 V AC –50/60 Hz
Power consumption
400 VA
Nominal current
4 … 2 A
Fuse values
2x T4A 250 V
Temperature
5 … 40 °C
Humidity
max 80 % (non condensing)
Operation Panel (touch-screen)
Operating functions
favorites, function menu, memory card, print start, test print, feed, about menu
Colour display
800 x 480 pixel, screen size 7"
Settings
date, time, shift times, 11 language settings (others on demand)
label and device parameters, interfaces,
password protection, variables
Monitoring
Stop printing if
end of ribbon / end of labels
Status report
extensive status print with information about settings e.g. print length counter,
runtime counter, photocell interface and network parameters
printout of all internal fonts and all supported bar codes
Fonts
Font types
6 Bitmap fonts; 8 Vector fonts/TrueType fonts; 6 proportional fonts
other fonts on demand
Character sets
Windows 1250 up to1257, DOS 437, 850, 852, 857, UTF-8
all West and East European Latin, Cyrillic, Greek and Arabic (option) characters
are supported
other character sets on demand
Bitmap fonts
size in width and height 0.8 … 5.6
zoom 2 … 9
orientation 0°, 90°, 180°, 270°
Vector fonts/TrueType fonts
size in width and height 1 … 99 mm
variable zoom
orientation 0°, 90°, 180°, 270°
Font attributes
depending on character font
bold, Italic, Inverse, Vertical
Font width
variable
Bar Codes
1D bar codes
CODABAR, Code 128, Code 2/5 interleaved, Code 39, Code 39 extended, Code
93, EAN 13, EAN 8, EAN ADD ON, GS1-128, Identcode, ITF 14, Leitcode,
Pharmacode, PZN 7 Code, PZN 8 Code, UPC-A, UPC-E
2D bar codes
Aztec Code, CODABLOCK F, DataMatrix, GS1 DataMatrix, MAXICODE, PDF
417, QR Code
Composite bar codes
GS1 DataBar Expanded, GS1 DataBar Limited, GS1 DataBar Omnidirectional,
GS1 DataBar Stacked, GS1 DataBar Stacked Omnidirectional, GS1 DataBar
Truncated
all bar codes are variable in height, module width and ratio. orientation 0°, 90 °,
180°, 270°.
Optionally with check digit and human readable line.
Software
Configuration
ConfigTool
Process control
NiceLabel
Label software
Labelstar Office Lite
Labelstar Office
Windows driver
Windows 7® - Windows 10® 32/64 Bit
Windows Server 2008® (R2) - Windows Server 2019®