CarlStahl CondorLift CLLH0008F User manual

User manual
LEVER HOIST
CLLH0008F - CLLH0010F - CLLH0016F - CLLH0025F -
CLLH0032F - CLLH0063F
The following information does not claim to be exhaustive. Further information about lever hoists
should be taken from the relevant employers’ insurance association and state regulations.
Intended use:
For anchoring and lifting loads only
www.carlstahl-lifting.com
01 - 28/10/2014
GB

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1
2
2.1
2.2
2.3
2.4
2.5
3
3.1
3.2
3.3
4
4.1
4.2
4.3
4.4
5
5.1
6
7
7.1
7.2
7.3
For incomplete machines, the assembly/installation instructions can be found in the
‘Assembly’ section.
© by Carl Stahl GmbH
Tobelstr. 2 ∙ D-73079 Suessen (Germany)
www.carlstahl.com
The original operating manual is in German.
Versions in other languages have been translated from the German original.
A copy can be requested in writing from Carl Stahl.
Subject to modifications.
Contents
Information ..................................................................................................................4
Safety............................................................................................................................4
Warnings and icons ......................................................................................................4
Operator duties of care ................................................................................................5
Requirements to be met by operating personnel..........................................................6
Intended use..................................................................................................................6
Basic safety measures ..................................................................................................7
Transport and storage ................................................................................................8
Transport ......................................................................................................................9
Securing for transportation ..........................................................................................9
Storage..........................................................................................................................9
Description ..................................................................................................................9
Application areas ..........................................................................................................9
Structure........................................................................................................................9
Functional description ................................................................................................10
Important components................................................................................................10
Specifications ............................................................................................................11
Main dimensions ........................................................................................................11
Installation..................................................................................................................11
Operation....................................................................................................................11
Devices from 0.8 t to 6.3 t ..........................................................................................12
Brake and retaining catch ..........................................................................................13
Transferring loads ........................................................................................................13
NOTE!

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8.1
8.2
9
10
10.1
10.2
10.3
11
11.1
11.2
11.3
11.4
11.5
11.6
12
12.1
12.2
12.3
12.4
12.5
12.6
12.7
13
14
15
15.1
15.2
16
17
Commissioning..........................................................................................................14
General information ....................................................................................................14
Load chain ..................................................................................................................14
Safety inspection ......................................................................................................15
Servicing ....................................................................................................................15
General information ....................................................................................................15
Monitoring ..................................................................................................................15
Replacing the load chain ............................................................................................15
Inspection ..................................................................................................................16
Recurring inspections..................................................................................................16
Inspection - load chain................................................................................................17
Inspection - load hook ................................................................................................17
Inspection - retaining catch ........................................................................................18
Inspection - brake system ..........................................................................................18
Inspection - suspension and load hook bolts ............................................................18
Maintenance ..............................................................................................................19
Load chain ..................................................................................................................19
Pulleys ........................................................................................................................20
Load hook ..................................................................................................................20
Gear unit......................................................................................................................20
Threaded load-actuated brake....................................................................................20
Range of lubricants ....................................................................................................21
Range of lubricants for the food industry (optional*) ..................................................21
Faults ..........................................................................................................................21
Troubleshooting ........................................................................................................22
Decommissioning......................................................................................................23
Temporary decommissioning ......................................................................................23
Final decommissioning/disposal ................................................................................23
Documents on request..............................................................................................23
Spare parts list ..........................................................................................................24

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2
2.1
Information
The products fulfil the European Union requirements, especially those established
by the EC Machinery Directive.
Our entire company is certified to the quality assurance system ISO 9001.
The production of individual parts is subject to ongoing, strict interim checks.
After installation, the products are subjected to a final inspection with overload.
In Germany, lifting operations are subject to the national provisions established
by the accident prevention regulations, among other provisions.
The stated performance of the devices and the validity of any warranty claims
are subject to compliance with all information in these instructions.
The products are duly packaged but you should still check them for transport
damage upon receipt. Please notify the transport company immediately of any
complaints.
This manual enables the quick and efficient use of the device.
Figures in the manual are provided to enable a general understanding and may
differ from the actual design.
Please take note of the tests/inspections that are required prior to the device’s
initial and subsequent uses, as well as the regularly recurring tests/inspections.
In countries other than Germany, the applicable national regulations must also be
observed.
Safety
Warnings and icons
Risks and information are classified and presented as follows in this document:
Indicates a hazard with a high level of risk, which,
if not avoided, will result in death or serious injury.
Indicates a hazard with a medium level of risk, which,
if not avoided, could result in death or serious injury.
Indicates a hazard with a low level of risk, which,
if not avoided, could result in slight or moderate injury
or damage to the product or its environment.
Indicates user advice and other useful information.
NOTE!
DANGER!
WARNING!
CAUTION!
NOTE!

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2.2
Risk of electric shock.
Risks in potentially explosive atmospheres.
Operator duties of care
The device has been designed and built under consideration of a risk assessment
and following the careful selection of the harmonised standards as well as other
technical specifications to be observed. It is therefore in line with the latest
technology and guarantees optimum safety.
The interface of our scope of delivery is the complete device from the suspension
point to the load hook and control unit, if this is included in the order. Other
equipment, tools, slings and main energy supply systems must be installed in
accordance with the appropriate regulations and directives. For devices protected
against explosions, all of these parts must be approved and suitable for explosion
protection. Responsibility for this rests with the operator.
However, the high level of safety can only be achieved during operations if all of
the necessary measures have been met. The operator’s duty of care for the device
involves planning these measures and checking their implementation.
The operating manual should be supplemented with further instructions, including
supervisory duties and duties to communicate information in consideration of special
operational features, e.g. with regard to the organisation of work, workflows or the
personnel used.
The operator must, in particular, ensure that:
• the device is solely used as intended.
• the device is solely operated in a fault-free, fully functional condition and, in
particular, that the functioning of the safety equipment is regularly checked.
• necessary personal protective equipment for the operating, maintenance and
repair staff is available and used.
• the operating manual is always available in a legible format at the place where
the device is used.
• only qualified and authorised personnel operate, service and repair the device.
• these members of personnel receive regular training on all relevant matters
relating to occupational health and safety and environmental protection, and they
comply with the operating manual and, in particular, the safety instructions this
contains.
• any safety and warning notices affixed to the device are not removed and remain
legible.
• devices specially designed for explosion protection must be grounded on site
with a conductive resistance to earth of < 106Ω.
Design modifications to the device are prohibited
EX
WARNING!