Carolina Cat 23CC 2015 User manual

2015 OWNER'S MANUAL23CC

1090 WEST SAINT JAMES
TARBORO, NORTH CAROLINA 27886
PH.866/485-8899 ŶFAX 919/882-8035
Dear Carolina Cat Owner:
Thank you for being our customer. Welcome aboard!
We wish to take this opportunity to sincerely thank you for putting your trust in our boat building team and
becoming the newest member of the Carolina Cat Family.
The following manual is designed to ensure you enjoy your new Carolina Cat for many years to come. We
have made every effort to ensure you and your family are safe, enjoy the unique features of a Carolina Cat,
and continue to love the Carolina Cat ride that no other boat company can offer.
If you should ever need assistance with the care, maintenance or operation of your boat, then please contact
your Carolina Cat dealership they have experience with the systems and operations of your boat. If for any
reason you need additional help, please feel free to contact us at the factory.
All of us at the factory and at your dealership are dedicated to earning your confidence.
Again, welcome aboard.
Best Regards, Best Regards,
ANDREW BROWN PHYLLIS D. MANNING
PRESIDENT CUSTOMER CARE MANAGER
[email protected]

2015 Carolina Cat 23CC Owners Manual
Chapter 1: Customer Information .............................................................................................................................1-6
1.1 Owner’s Portfolio ...........................................................................................................................................1-6
1.2 Warranty Information.....................................................................................................................................1-6
1.3 Dealer Responsibilities...................................................................................................................................1-6
1.4 Owner’s Responsibilities................................................................................................................................1-7
1.5 Manual Legend...............................................................................................................................................1-7
!!! DANGER .................................................................................................................................................1-7
!!! WARNING ...........................................................................................................................................1-7
!!! CAUTION.........................................................................................................................................1-7
NOTICE...............................................................................................................................................1-7
Chapter 2: Boat Information .....................................................................................................................................2-8
Chapter 3: Boat Specifications..................................................................................................................................3-9
3.1 23CC Standard Boat Specs, Features and options..........................................................................................3-9
Safety and Regulations................................................................................................................................................3-10
3.2 Operator Responsibilities .............................................................................................................................3-10
3.3 Registration...................................................................................................................................................3-10
3.4 Coast Guard Required Safety Equipment.....................................................................................................3-10
NOTICE.............................................................................................................................................3-10
3.5 Recommended Safety Equipment.................................................................................................................3-11
!!! CAUTION.......................................................................................................................................3-11
3.5.1 Capacity Information.............................................................................................................................3-11
3.6 Pollution Regulations ...................................................................................................................................3-11
3.7 Boating Safety Guidelines............................................................................................................................3-11
3.7.1 Pre-Departure ........................................................................................................................................3-12
3.7.2 Launching..............................................................................................................................................3-12
3.7.3 Underway: (See Chapter 5 on Performance).........................................................................................3-12
3.7.4 Returning...............................................................................................................................................3-13
3.8 Trailering ......................................................................................................................................................3-13
3.9 Anchoring.....................................................................................................................................................3-13
!!! CAUTION.......................................................................................................................................3-13
3.10 Shallow Water...........................................................................................................................................3-13
3.11 Emergency Situations ...............................................................................................................................3-14
3.11.1 Emergency Stop Switch ........................................................................................................................3-14
3.11.2 Communication .....................................................................................................................................3-14
3.11.3 Rendering Assistance ............................................................................................................................3-14
3.11.4 Reporting Accidents..............................................................................................................................3-14
3.11.5 Weather .................................................................................................................................................3-14
3.11.6 Towing ..................................................................................................................................................3-15
3.12 Carbon Monoxide (CO) ............................................................................................................................3-15
!!! DANGER ...............................................................................................................................................3-15
Chapter 4: Performance ..........................................................................................................................................4-16
4.1 Overview ......................................................................................................................................................4-16
4.2 Motor Trim – Twin Engines.........................................................................................................................4-16
4.2.1 Bow Up Condition ................................................................................................................................4-16
4.2.2 Bow Down Condition............................................................................................................................4-16
4.3 Engine Controls............................................................................................................................................4-17
4.4 Steering Controls – Twin Engines................................................................................................................4-17
4.5 Steering Maintenance – Twin Engine ..........................................................................................................4-17
!!! CAUTION.......................................................................................................................................4-17
4.6 Steering System- Bleeding Instructions .......................................................................................................4-18
NOTICE.............................................................................................................................................4-18
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2015 Carolina Cat 23CC Owners Manual
4.6.1 Step 1.....................................................................................................................................................4-18
4.6.2 Step 2.....................................................................................................................................................4-18
4.6.3 Step 3.....................................................................................................................................................4-18
4.6.4 Step 4.....................................................................................................................................................4-18
4.7 Handling Characteristics...............................................................................................................................4-19
4.7.1 Turning Characteristics .........................................................................................................................4-19
4.7.2 Adverse Sea Conditions ........................................................................................................................4-19
4.7.3 Cross-Clutching – Twin Engines ..........................................................................................................4-19
4.7.4 Get the boat on plane.............................................................................................................................4-20
4.7.5 Keep the boat level (if the seas change or people move on the boat)...................................................4-20
4.7.6 Handling different sea conditions..........................................................................................................4-20
4.7.7 Boating Tips ..........................................................................................................................................4-20
4.8 Performance Factors .....................................................................................................................................4-20
4.8.1 Engine Efficiency..................................................................................................................................4-20
4.8.2 Propeller Condition ...............................................................................................................................4-21
4.8.3 Weather Conditions...............................................................................................................................4-21
4.8.4 Load.......................................................................................................................................................4-21
4.8.5 Marine Growth ......................................................................................................................................4-21
4.8.6 Bottom Paint..........................................................................................................................................4-21
Chapter 5: Systems Information .............................................................................................................................5-22
5.1 Overview ......................................................................................................................................................5-22
5.2 Fueling Guidelines........................................................................................................................................5-22
!!! WARNING .........................................................................................................................................5-22
!!! DANGER ...............................................................................................................................................5-22
!!! DANGER ...............................................................................................................................................5-22
5.2.1 Before Fueling.......................................................................................................................................5-22
5.2.2 During Fueling ......................................................................................................................................5-22
5.2.3 After Fueling .........................................................................................................................................5-22
5.3 FUEL SYSTEM ...........................................................................................................................................5-23
5.3.1 Fuel System Benefits.............................................................................................................................5-23
5.3.2 Fuel Tank ..............................................................................................................................................5-23
5.3.3 Fuel Vent...............................................................................................................................................5-23
5.3.4 Fuel Distribution System.......................................................................................................................5-24
5.3.5 Filling Fuel Tanks .................................................................................................................................5-24
!!! WARNING .........................................................................................................................................5-24
!!! WARNING .........................................................................................................................................5-24
5.3.6 Pressure Relief Fuel System Diagram...................................................................................................5-25
5.3.7 Trouble Shooting Tips...........................................................................................................................5-25
5.3.8 Integrated Fuel Demand Valve Components ........................................................................................5-26
5.4 Ethanol-blended fuel ....................................................................................................................................5-26
NOTICE.............................................................................................................................................5-26
5.4.1 Additives ...............................................................................................................................................5-26
5.5 Electrical System ..........................................................................................................................................5-27
5.5.1 Battery System ......................................................................................................................................5-27
5.5.2 Battery Distribution...............................................................................................................................5-27
5.5.3 Emergency Parallel ...............................................................................................................................5-27
5.5.4 5.6.3 24 Hour Circuits...........................................................................................................................5-27
!!! DANGER ...............................................................................................................................................5-27
5.6 Battery Selection ..........................................................................................................................................5-27
5.7 Battery Care..................................................................................................................................................5-28
!!! DANGER ...............................................................................................................................................5-28
5.7.1 Safety.....................................................................................................................................................5-28
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2015 Carolina Cat 23CC Owners Manual
5.7.2 Exposure................................................................................................................................................5-28
!!! CAUTION.......................................................................................................................................5-28
!!! CAUTION.......................................................................................................................................5-28
5.8 Wiring and Circuit Protection ......................................................................................................................5-28
5.9 Control System .............................................................................................................................................5-29
!!! CAUTION.......................................................................................................................................5-29
!!! CAUTION.......................................................................................................................................5-29
5.10 Dash Switch Panel ....................................................................................................................................5-30
5.10.1 Accessories............................................................................................................................................5-30
5.10.2 Navigational Lights ...............................................................................................................................5-30
5.10.3 Cockpit Lights.......................................................................................................................................5-30
5.10.4 Bilge Pump / Float Switch ....................................................................................................................5-30
5.10.5 Raw Water Pump ..................................................................................................................................5-30
5.10.6 Livewell Pump ......................................................................................................................................5-31
5.10.7 12v Outlets ............................................................................................................................................5-31
5.10.8 Stereo (optional)....................................................................................................................................5-31
5.10.9 Horn.......................................................................................................................................................5-31
5.10.10 ACC...................................................................................................................................................5-32
5.10.11 Gauge Packages.................................................................................................................................5-32
5.10.12 Yamaha™ ..........................................................................................................................................5-32
5.11 Plumbing System ......................................................................................................................................5-32
Chapter 6: Maintenance and Service.......................................................................................................................6-33
6.1 Overview ......................................................................................................................................................6-33
6.2 Gelcoat Maintenance ....................................................................................................................................6-33
6.2.1 Cleaning ................................................................................................................................................6-33
!!! CAUTION.......................................................................................................................................6-33
6.2.2 Waxing ..................................................................................................................................................6-33
!!! CAUTION.......................................................................................................................................6-33
!!! CAUTION.......................................................................................................................................6-34
!!! CAUTION.......................................................................................................................................6-34
6.2.3 Repair ....................................................................................................................................................6-34
!!! WARNING .........................................................................................................................................6-34
6.3 Bottom Paint.................................................................................................................................................6-34
6.4 Upholstery ....................................................................................................................................................6-34
!!! WARNING .........................................................................................................................................6-34
6.5 Trim / Plexiglass / Polyethylene...................................................................................................................6-35
6.6 Stainless / Aluminum....................................................................................................................................6-35
6.7 Bilge Compartments .....................................................................................................................................6-35
6.8 Cockpit Drains..............................................................................................................................................6-35
6.9 Winterization ................................................................................................................................................6-36
6.10 Maintenance Schedule ..............................................................................................................................6-37
6.11 Maintenance Log ......................................................................................................................................6-38
Chapter 7: hurricane preparedness..........................................................................................................................7-39
Chapter 8: 2015 Warranty Policy ...........................................................................................................................8-42
Chapter 9: Operation and Schematics.....................................................................................................................9-44
9.1 Operation of Standard Equipment ................................................................................................................9-44
9.1.1 Bilge Pumps / Float Switches................................................................................................................9-44
9.1.2 Seacocks................................................................................................................................................9-44
9.1.3 Livewell System....................................................................................................................................9-44
NOTICE.............................................................................................................................................9-45
NOTICE.............................................................................................................................................9-45
9.1.4 Raw Water System ................................................................................................................................9-45
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2015 Carolina Cat 23CC Owners Manual
9.1.5 Stereo.....................................................................................................................................................9-45
9.1.6 Maximum Horsepower Rating: Twin 115 4-Stroke HP (230 HP total)..............................................9-45
9.2 System Diagrams..........................................................................................................................................9-46
9.2.1 Wire Code Diagram...............................................................................................................................9-46
9.2.2 Plumbing Diagram ................................................................................................................................9-47
9.2.3 Thru-Hull Diagram................................................................................................................................9-48
Chapter 10: Spare Parts List for Non-Warranty Repairs.....................................................................................10-49
Chapter 11: Spare Parts List for Non-Warranty Repairs.....................................................................................11-50
Page 1-5

2015 Carolina Cat 23CC Owners Manual
Chapter 1: CUSTOMER INFORMATION
1.1 OWNER’SPORTFOLIO
To help you enjoy the many features, benefits, and accessories on your new Carolina Cat, we have provided you with
the following materials:
x Carolina Cat Owner’s Manual (model specific)
x Vendor Supplied Manuals for various accessories
x Delivery Checklist
x Warranty Information
We refer to this package as the “Owner’s Portfolio”, and will reference it often throughout this text. The portfolio
contains a wealth of information, including advice on safety, operation, performance, maintenance, and warranty.
Reading and maintaining this information is extremely important, and could be the difference between a positive and
negative experience on the water.
For you convenience, Carolina Cat also provides the NMMA text Sportfish, Cruisers, Yachts Owner’s Manual. It will
be referenced occasionally in your owner’s manual, and provides supplemental information on safety and basic boating
practices.
1.2 WARRANTY INFORMATION
Upon purchasing your new Carolina Cat, the dealer is responsible for completing the warranty card provided by the
factory. The Dealer is responsibility for completing the warranty card and returning a copy to the factory. The Dealer
should provide you with a copy to keep in a secure place so it can be referenced quickly in the event of a warranty
issue. Please read your written warranty.
1.3 DEALER RESPONSIBILITIES
Our dealers are an extension of the factory, and we expect them to provide you with great customer service and help
prepare you for a positive ownership experience. Therefore, we set forth a list of responsibilities for our dealers as
follows:
x Provide courteous service and explanation of the product prior to the sale.
x Provide sea trials, if requested, for potential owners.
x Provide a detailed orientation of your boat’s features and general operation upon delivery, including safety and
performance.
x Explain, complete, and submit all warranty information in a timely manner after the purchase.
x Provide the customer with the “Owner’s Portfolio” and explain the information included therein.
x Provide service after the sale, or help the customer locate a qualified service at home or away.
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2015 Carolina Cat 23CC Owners Manual
1.4 OWNER’SRESPONSIBILITIES
As an owner you should also take an active part in the delivery and safe operation of your new catamaran. Some of
your responsibilities are:
x Study and understand the limited warranty information.
x Read all literature in your “Owner’s Portfolio” and operate the vessel in accordance with those instructions.
x Perform a walk through prior to the final delivery and ensure that the systems are functioning properly.
x Maintain the boat and perform service according to the instructions in this manual, including the 20 hour
inspection for the vessel and engines.
Once your warranty information is processed, Carolina Cat will maintain a record of your boat using the Hull Iden-
tification Number (HIN), which is located on the starboard side of the transom. Information regarding the dealership,
owner, and the factory installed accessories will be recorded to help you should a problem arise. Also, you will receive
a\ Carolina Cat survey to rate your purchasing experience and the initial impression of our company. We ask that you
join our family of owners and let us know your feelings about the purchase and the quality of our product. Please
complete the form when you receive it and fax to 919-882-9357.
1.5 MANUAL LEGEND
Throughout this manual you will encounter signals to alert of important information. Text printed in bold letters and
the warning system shown below is of particular importance. Please review this information prior to reading the
manual.
Page 1-7
!
!! !! !D DA AN NG GE ER R
this symbol alerts you to hazards or unsafe practices which will cause extensive property damage, severe
personal injury or death if the warning is ignored.
!
!! !! !W WA AR RN NI IN NG G
this symbol alerts you to hazards or unsafe practices which can cause extensive property damage, severe
personal injury or death if the warning is ignored.
!
!! !! !C CA AU UT TI IO ON N
this symbol alerts you to hazards or unsafe practices which can cause personal injury or property damage
if the warning is ignored.
NOTICE
this symbol is not hazard related. it contains information on installation, operation, or maintenance which
is needed to ensure the proper operation of your boat.

2015 Carolina Cat 23CC Owners Manual
Chapter 2: BOAT INFORMATION
Please fill out the following information and leave in this manual for reference. This information will be important for
our service personnel to provide fast and accurate service. (For service call 866-485-8899 or email
[email protected]. )
Model: HIN:
Purchase date: Delivery date:
Ingition Key #: Door key #:
Make: Model:
Serial # Port: Serial # Sbd:
Propeller Make/Model: Propeller Diameter/Pitch:
Make: Model:
Serial # Port: Serial # Sbd:
Name: Salesman:
Dealer Phone: Service Manager:
BOAT
ENGINES
TRAILER
DEALER
Page 2-8

2015 Carolina Cat 23CC Owners Manual
Chapter 3: BOAT SPECIFICATIONS
3.1 23CC STANDARD BOAT SPECS, FEATURES AND OPTIONS
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2015 Carolina Cat 23CC Owners Manual
SAFETY AND REGULATIONS
3.2 OPERATOR RESPONSIBILITIES
Prior to enjoying your Carolina Cat, it is important to read and understand all the information detailed in your
“Owner’s Portfolio”. Knowing how to operate and maintain the systems on your vessel can make your experiences
safe and enjoyable, as well as increase the performance and longevity of your boat. Federal law and most state laws
clearly indicate that it is the operator’s responsibility to maintain their vessel, and to operate it in a manner which pro-
tects the safety of their passengers and others. Reference page 10 of the Sportfish, Cruisers, Yachts Owner’s Manual
for a detailed list of owner responsibilities.
This manual will provide you a basic understanding of boating practices; however, we recommend all owners review
federal, state, and local regulations regarding safety and traffic prior to using your Carolina Cat. The U.S. Coast Guard
Auxiliary and U.S. Power Squadrons offer excellent educational opportunities on a local level and are open to anyone.
If a chapter does not exist in your area, reference page 10 of the Sportfish, Cruisers, Yachts Owner’s Manual or contact
the following numbers for other educational opportunities:
Boating Education Hotline [phone]-BOAT (2628)
U.S. Coast Guard Boating Hotline [phone]
3.3 REGISTRATION
Vessels are required by federal and state law to be registered in the state where they are primarily used. Registration
numbers and validation stickers must be displayed per regulations, and a certificate of registration must be on board
while the vessel is being operated. When traveling away from your home waters, contact authorities at your destination
to determine if any additional registration is required. Some areas require permits or temporary registrations to operate
in their waters. When completing registration forms you will be asked for the Hull Identification Number (HIN). On
your Carolina Cat, the HIN is located on the starboard side of the transom. This number is unique to your boat and will
be important for registering your vessel, as well as, communicating with your dealer and our service department.
Including this information in any correspondence or conversations will help our support network serve you better.
3.4 COAST GUARD REQUIRED SAFETY EQUIPMENT
Once you have reviewed safe boating guidelines and filed for registration, it is time to equip your vessel. The U.S.
Coast Guard’s (U.S.C.G.) list of required equipment is shown below. To review the guidelines for each item, reference
pages 23 and 24 of the Sportfish, Cruisers, Yachts Owner’s Manual.
x Audible Signaling Device (Bell, Horn, or Whistle)
x Fire Extinguisher
x Navigation / Anchor Lights
x Flotation Devices (PFD’s)
x Visual Signaling Devices
NOTICE
Remember to check with state and local agencies to ensure that additional items are not required to
operate your boat in their waterways.
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2015 Carolina Cat 23CC Owners Manual
3.5 RECOMMENDED SAFETY EQUIPMENT
Although not required, there are several additional items which help to ensure safety, and provide convenience for you
and passengers. A list of these items can be found in the Sportfish, Cruisers, Yachts Owner’s Manual on page 24.
Perform an annual inventory to keep tools, spare parts, and safety equipment in good condition. Immediately replace
any items that have been removed from the kit.
Page 3-11
!
!! !! !C CA AU UT TI IO ON N
Use only marine grade replacement parts. Most automotive and residential parts are not suitable for use in
the harsh marine environment. Using them could lead to premature product failure, property damage, or
personal injury.
3.5.1 Capacity Information
On all boats under 26 feet in length, the manufacturer is required to provide
capacity information. If you own a model under 26 feet in length you will
find a rectangular metal plate near the helm. This plate will provide
information on horsepower ratings and total capacities which include
person capacities, motor(s) and gear. As an owner you should be aware of
the weight on board. Exceeding capacity can endanger your passengers and
vessel, as well as void any warranty remaining on the boat should a failure
occur. Remember this is a guideline for normal operation, and does not
release you from responsibility should an accident occur. You must use
rational judgement when adverse conditions are expected, and reduce your
loads to create a margin of safety.
3.6 POLLUTION REGULATIONS
The Refuse Act of 1899 prohibits throwing, discharging or depositing any refuse matter of any kind (including trash,
garbage, oil and other liquid pollutants) into the waters of the United States. This information is provided in a
pamphlet, that normally received when registering your boat. Use the information below as a guideline, but study the
pamphlet and understand any local regulations regarding pollution control. As the operator, you are also liable for
individuals on your vessel disposing of materials in an improper manner.
3.7 BOATING SAFETY GUIDELINES
As an owner/operator you should be prepared to handle any situation which arises before departure, while underway,
or upon return to dock. Careful planning will add safety and pleasure to your experience and give you the confidence
to handle emergencies if they develop. Listed below are some general guidelines which you should follow before any
trip:

2015 Carolina Cat 23CC Owners Manual
3.7.1 Pre-Departure
x Establish a float plan and provide it to a person whom you trust. The plan should give the details of your trip,
including where you are going and when you expect to return. If you deviate from the plan, notify that person
as soon as possible.
x If you anticipate operating in a new area, understand the local rules and request charts or information on any
hazards you may not be aware of.
x If you are towing the boat, inspect the trailer including tires, lights, brakes, winch, and overall mechanical
appearance. For trailering information see page 4
x Verify that you have all necessary safety equipment. This should include all the USCG required equipment as
well as spare parts or other items you decided to include.
x Check fuel levels and determine if you require additional fuel for your trip.
x Examine the weight of the gear on your vessel and make sure you are not overloaded. Distribute the weight
evenly on your vessel to ensure predictable performance.
3.7.2 Launching
x Prepare your boat prior to backing down, (i.e. secure all lose items, install garboard drain), then launch your
vessel and move away quickly.
x Move your vessel away from the dock and complete a full system check. Ensure that electronics, pumps, and
safety equipment are in working order.
x Instruct a passenger on the operation of the boat, and the location and function of all safety equipment
onboard. You should never be the only person capable of safely operating your vessel.
3.7.3 Underway: (See Chapter 5 on Performance)
x Obey all “Rules of the Road” and any local regulations. Use the information located on page 25 of the Sport-
fish, Cruisers, Yachts Owner’s Manual to understand right of way and the various navigational and hazard
indicators you will see on the water.
x Never operate a boat under the influence of alcohol or drugs.
x Do not allow individuals under the age of 16 to operate the vessel. Maintain direct supervision of inexperi-
enced operators.
x Ensure that all passengers are safely seated while underway, and are using the hand rails Carolina Cat has pro-
vided to remain securely in their seats.
x Use your electronics and judgement to remain abreast of changing weather. Storms develop quickly and you
should be prepared to protect your passengers and vessel. See page 22 of the Sportfish, Cruisers, Yachts
Owner’s Manual for more tips on weather.
x Maintain a safe speed and respect other boaters as well as those on land. Obey all “No Wake Zones” and be
aware of smaller vessels. The wake you produce could endanger other crafts and their passengers.
x Know the limitations of your craft and your experience. Understand the boats handling characteristics and do
not attempt to operate the vessel in conditions that are unsafe or beyond your experience level.
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2015 Carolina Cat 23CC Owners Manual
3.7.4 Returning
x Obey navigational markers and be aware of any tidal changes since departure.
x Collect and dispose of refuse properly to maintain our waters for future generations.
x Prepare your boat for loading before moving to the dock. Quickly pull your vessel from the water and move
away from the ramp to complete the preparation for trailering.
x Verify that trailer systems are working properly and all items are secured before leaving.
x Wash the boat and perform general maintenance, upon returning home. (See instructions in Chapter 5).
As stated above, these are only general guidelines for safe boating. We recommend using these and any other available
resources to protect your passengers as well as your vessel. Checklists can be an important tool in accomplishing this,
see the example on pages 44 & 45 of the Sportfish, Cruisers, Yachts Owner’s Manual.
3.8 TRAILERING
Due to the nature of the hull, catamarans require specialized trailers. Your dealer will be able to provide them, as well
as, information on safe trailering practices. Tow vehicles should be rated to handle the load and stresses which
accompany trailering your boat. A properly matched trailer should carry 5-10% of the total vessel weight on the
tongue. Routine inspections should be performed on the vehicle and trailer prior to each trip, and thorough checks
scheduled on an annual basis.
3.9 ANCHORING
There are several types of anchors available, each designed to operate in specific bottom conditions. Your dealer can
provide information on which styles are most effective in your area. See page 56 of the Sportfish, Cruisers, Yachts
Owner’s Manual for more information and tips concerning anchoring.
Page 3-13
!
!! !! !C CA AU UT TI IO ON N
Never anchor your boat off the stern. The weight at the transom, combined with adverse sea conditions
could allow water to enter the boat over the transom wall.
3.10 SHALLOW WATER
Although your Carolina Cat draws a small amount of water for its size, shallow water should be a concern of all
boaters. To avoid this hazard, pay particular attention to navigational markers and know the area you are operating in.
Be aware of tidal changes, including those that have occurred during your trip. Rocks, stumps, or other hazards are
more prevalent in shallow water and can cause major damage to your hull bottom. Engines can also suffer damage if
they are allowed to run in the sand or mud.
If you do become grounded, tilt the motors up to reduce the draft at the transom. Often this will solve the problem;
however, it may be necessary to rock the boat from side to side to break the suction along the keel. If you are grounded
on an incoming tide, allowing the water to rise can help. Being grounded on an outgoing tide is a larger issue, you need
to act quickly to free your boat and avoid being driven further aground. Use the anchor to secure the boat and await the
incoming tide, or use it to pull yourself free.

2015 Carolina Cat 23CC Owners Manual
3.11 EMERGENCY SITUATIONS
Unfortunately, even the safest boating practices cannot eliminate the potential of emergency situations developing.
Therefore you should prepare yourself, and your crew, to handle any problems that may arise. Establish specific plans
for fires, man overboard, collision, etc., and review them with your passengers prior to departing. Planning allows
people to remain calm, and gives everyone the confidence to resolve the problem. Section 4 of the Sportfish, Cruisers,
Yachts Owner’s Manual provides information on emergency procedures. Below is important information which all
owners should be aware.
3.11.1 Emergency Stop Switch
Lanyard clips are provided on all Carolina Cats and when used properly provide an emergency stop for the engines
should the driver fall from the helm position, or need to perform an emergency shutdown to respond to or avoid an
accident. The clip attaches the driver to the ignition panel using a cord. A pull on the cord will release the clip from the
shut-off switch on the panel and shutdow engines. To restart the engines, turn ignition switch to the off position, return
binnacle to neutral position insert safety lanyard back into clip and then turn ignition switches back on. This should
only be used to prevent or react to accidents, and the operator is solely responsible for the decision.
3.11.2 Communication
If you witness an emergency or become involved in one, you should request assistance via radio communication or
visual signals. Review the information in Section 4 of the Sportfish, Cruisers, Yachts Owner’s Manual for detailed
information on how and when to request assistance.
3.11.3 Rendering Assistance
Owners are required by law to render assistance to other boaters involved in an emergency situation such as fire,
collision, casualty, etc., as long as it does not endanger your vessel or its passengers.
3.11.4 Reporting Accidents
Federal regulations require that operators involved in an accident file a written account of the situation within 48
hours. Reports should be submitted to the State Boating Law Administrator. You can obtain forms through the USCG
or local authorities (i.e. harbor patrol, sheriff or police offices). In the event that a casualty or disappearance occurs as
the result of an accident, you must notify the authorities immediately by phone or radio and fill out a written statement.
3.11.5 Weather
Pay attention to weather patterns. If you find yourself in the path of a storm, seek shelter immediately. If you cannot
reach a dock, seek refuge inside the boat while the storm advances. Never get in the water, and stay clear of metal
components on your boat. If lightning strikes, it would likely pass through metal objects seeking a ground.
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2015 Carolina Cat 23CC Owners Manual
3.11.6 Towing
Due to an accident or loss of power, it may become necessary to tow another vessel or have your boat towed. If you
are providing assistance, never attempt to tow a boat larger than your own. Be certain to use proper lines (ropes) and
rational judgement to prevent further damage. Tow lines are under heavy strain, therefore passengers should remain
clear of the lines to protect themselves from injury. For more information on towing, reference page 39 of the
Sportfish, Cruisers, Yachts Owner’s Manual.
3.12 CARBON MONOXIDE (CO)
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Carbon Monoxide (CO) is a colorless, odorless, and tasteless gas produced by the exhaust system of any
combustible engine. CO can cause brain damage or death, if inhaled over an extended period of time. To
protect yourself and your passengers, never block the ventilation outlets in cabins, consoles, or other
enclosed spaces.
One of the most important considerations when dealing with boating safety is carbon monoxide. Commonly referred to
as (CO), carbon monoxide is a colorless, odorless, and tasteless gas emitted from any engine exhaust. Including
inboards and outboards. A CO particle is close in weight to the air we consume; therefore it does not rise or fall in the
atmosphere, but accumulates in enclosed spaces. Boat owners with enclosed heads, cabins, or canvas enclosures should
pay particular attention to CO. Be aware that fumes produced on your boat can affect other vessels and other boats can
affect you. A primary concern is the use of generators when boats are moored adjacent to each other.
Carbon Monoxide is poisonous and potentially fatal if inhaled over an extended period of time. Symptoms of CO
poisoning include:
x Dizziness
x Nausea / Vomiting
x Headache / Throbbing in the temples
x Fatigue
x Muscular twitching
x Inability to focus or think clearly
If you or any of passengers experience any of these symptoms, leave the area and find a source of fresh air imme-
diately. If your symptoms persist, seek medical attention.

2015 Carolina Cat 23CC Owners Manual
Chapter 4: PERFORMANCE
4.1 OVERVIEW
This chapter will provide information on the performance characteristics of your catamaran; This is not a substitute for
seamanship training or hands-on experience. First time boat owners should use the resources detailed in Chapter 1 to
learn proper methods of boat operation. Experienced boaters who have never owned a catamaran, should study this
chapter completely. Do not assume that previous boating experience will apply to all situations, as there are several
subtle differences in the handling characteristics of twin hulled boats. For existing catamaran owners, this chapter
should be a reference.
4.2 MOTOR TRIM – TWIN ENGINES
The smooth riding characteristics of a catamaran are a result of the twin hull design. Their ability to slice through
oncoming waves is far superior to the slamming characteristics seen on conventional vessels. Motor trim plays an
integral part in how your catamaran accomplishes this. In a level or bow down attitude, your boat will slice through
larger chop but you may experience sluggish performance, a wetter ride and increased bow steering in a following sea.
In a bow up attitude the boat will perform better, but may ride less smoothly. Experiment with the trim settings in
various sea conditions to determine what you are most comfortable with. When using the trim to correct a listing con-
dition, imagine an “X” connecting the starboard engine to the port bow, and port engine to the starboard bow (see
drawing below).
4.2.1 Bow Up Condition
To correct a bow up condition on the port sponson, adjust the motor trim “down” on
the starboard engine. This will help the starboard sponson to rise and level the vessel.
If moving to the lowest trim setting on the starboard engine does not correct the list,
trim the port engine “up” to assist the change. Reverse the instructions to
accommodate for a bow up condition on the starboard sponson.
4.2.2 Bow Down Condition
To correct a bow down condition on the port sponson, adjust the motor trim “up” on
the starboard engine. This will help the starboard sponson to fall and level the vessel.
If cavitation occurs on the starboard engine, lower it to correct the problem, then trim
the port engine “down” to assist the change. Reverse the instructions to accommodate
for a bow down condition on the starboard sponson.
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2015 Carolina Cat 23CC Owners Manual
4.3 ENGINE CONTROLS
All factory rigged boats will come equipped with a binnacle control specific to your type of engine. Located at the
helm, the binnacle controls the throttle, shift, and trim mechanisms for your engines. For diagrams and general
information about this system, review pages 70 and 71 of the Sportfish, Cruisers, Yachts Owner’s Manual. Also read
the owner’s manual provided by your engine manufacturer to determine how to operate the features on your binnacle.
If any components of this system need to be replaced, be certain to use the same style and length as the original equip-
ment.
4.4 STEERING CONTROLS – TWIN ENGINES
Catamarans offer unsurpassed steering control. The wide spacing of the engines, advanced steering components, and
handling characteristics of the Carolina Cat hull give operators exceptional maneuverability in even the tightest spaces.
Because of the superior tracking abilities of the Carolina Cat hull, oversteering can present a problem, especially for
owners accustomed to operating conventional boats. Conventional vessels have a tendency to lose tracking abilities in
rough and following sea conditions, making constant course corrections necessary. However, catamarans do not
exhibit those traits and require operators to take a “hands off” approach. To do so, relax your grip and fight the urge to
make constant corrections.
4.5 STEERING MAINTENANCE – TWIN ENGINE
Carolina Cat is equipped with a hydraulic steering system, featuring a single steering cylinder mounted on the aft
tunnel tieing both port and starboard engines together with a stainless steel link arm.
In order to maintain the excellent steering characteristics of your boat, occasionally you will need to adjust the steering
system to realign the motors. To do so follow these instructions:
1. In order to maintain the excellent steering characteristics of your boat, occasionally you will need to visually
check all hoses and fittings for leaks and fluid levels. We also recommend checking your link arms to insure
all bolts and nuts are still tight.
Similar to hydraulic braking systems in an automobile, it may become necessary to bleed the steering system
occasionally to remove air from the lines. We have provided diagrams of the steering system on pages 6 and the
Teleflex™ owner’s manual in your “Owner’s Portfolio”. Use the resources, and your dealer, to keep the steering
system in excellent working order. Be aware, these are routine maintenance procedures and are not covered under
warranty by Carolina Cat.
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Routinely check hydraulic fluid levels, and all connections for leaks or any sign of mechanical failure.
Lubricate all mechanical parts at least annually with high quality marine grease. Failure to do so may
result in impaired or unresponsive steering.

2015 Carolina Cat 23CC Owners Manual
4.6 STEERING SYSTEM- BLEEDING INSTRUCTIONS
Reference the bleeding instructions provided by the Teleflex™ owner’s manual, which is included in your “Owner’s
Portfolio”. Use them in conjunction with the instructions and diagram below to bleed the steering system. This should
be done annually.
NOTICE
If possible, have your dealer or trained marine technician perform routine maintenance or repairs on your steering
system. Replace faulty parts immediately.
4.6.1 Step 1
Using a filler tube, fill the helm with oil. When completed, you
should be able to see oil in the filler tube.
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Open the steering system valve located under the inspection
plate in the center of the transom.
4.6.2 Step 2
Open the bleed fitting labeled #1 and pull the cylinder shaft all
the way out on the fitting #1 side.
Holding the shaft to prevent it from moving back into the cylin-
der, have someone turn the wheel clockwise until a steady
stream of oil flows through the fitting.
Close bleed fitting #1.
4.6.3 Step 3
Open the bleed fitting labeled #2. and pull the cylinder shaft all
the way out on the fitting #2 side.
Holding the shaft to prevent it from moving back into the cylin-
der, have someone turn the wheel counter-clockwise until a
steady stream of oil flows through the fitting.
Close bleed fitting #2 and repeat Step 3 for bleed fittings #3 and
#4.
4.6.4 Step 4
When you complete the bleeding process, turn the wheel hard
over in each direction at least twice. Then manually adjust the cylinders by pulling the shaft all the way out on the
same side of each cylinder and closing the steering system valve.

2015 Carolina Cat 23CC Owners Manual
4.7 HANDLING CHARACTERISTICS
Carolina Cat is a semi-displacement hull, which exhibits characteristics of both planing and displacement hulls.
Planing hulls provide speed and economy of operation since a limited amount of the hull is in contact with the water.
However, they feature flat sections along the chine which can result in poor handling at low speeds and harder impacts
at high speed. Displacement hulls provide superior handling characteristics, even at low speed, and an improved ride in
rough water. Speed and economy suffer however, since more of the hull is submerged. Our proven design provides a
superior ride, excellent handling characteristics in a variety of conditions, and speed with economy of operation. To
help you experience “The Ultimate Ride”, study the following sections.
4.7.1 Turning Characteristics
Turning a catamaran is slightly different than cornering on a conventional vessel. Imagine the difference between an
automobile and a motorcycle. Automobiles take turns in a flatter, more stable, manner similar to catamarans hulls,
while motorcycles pitch hard into a turn similar to a monohull. Do not underestimate a catamaran’s cornering ability
however, hard adjustments to the steering wheel can make a Carolina Cat bite quickly and execute high performance
turns. Experiment with the handling ability of your cat so you are prepared for any situation on the water.
4.7.2 Adverse Sea Conditions
Catamarans are designed to handle some of the roughest waters in the world, but that is no substitute for common
sense. As an operator you are responsible for the safety of your passengers and vessel; therefore, your trips should be
limited by your level of experience. Planning and paying constant attention to the weather and sea conditions is
paramount. If you are forced to operate in dangerous seas however, you can be confident that your Carolina Cat, when
operated properly, can handle them safely. Following are some tips on how to handle your boat in adverse sea
conditions:
x When traveling into the wind, changing your direction a few degrees to allow one sponson to settle before the
other, can make the ride smoother and allow for increased speed.
x In a rough chop with short wave intervals, increasing your speed may allow the boat to skim across the tops of
each wave. This will result in a smoother ride.
x Steer to avoid larger swells and breaking waves.
x In a following sea, position your vessel on the back of a wave and match its speed to remain ahead of the
trough. Speed is paramount. Work the throttle to avoid going over the wave or being thrown down the face of
a following wave.
4.7.3 Cross-Clutching – Twin Engines
x Carolina Cat twin engines are mounted 60 inches apart.
x This allows you to cross-clutch (one motor in forward while one in reverse)
x To dock, reverse the boat into a slip: put the outside motor in reverse and turn to face aft. Keeping the wheel
straight, steer with the inside motor putting it in forward and reverse to guide you into the slip.
x Keep it simple and slow.
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