Carolina M107829 User manual

Read and understand this manual to safely operate and maintain this product.
M107829
Kamado-Style Grill Owner’s Guide

Failure to follow these hazard instructions when using the Carolina Cooker® Kamado-Style Grill (grill)
could result in a re causing property damage, personal injury, or even death.
IMPORTANT
Read and follow the instructions within this manual and especially the first time use instructions, before lighting the
grill, found in section “8. First Time Use” on page 18. Following the First Time Use instructions will prevent potential
damage to the grill.
SAFETY INSTRUCTIONS
Even though all the safety instructions in this Owner’s Guide are important and should be read, understood, and
followed before using this grill, these are some of the more essential user instructions. Failure to comply could result
in a re, property damage, or personal injury.
1. This grill is for outdoor use only and should never be left unattended. Constant supervision is necessary.
2. Keep children away from the grill. The grill is extremely heavy and will cause serious crushing injury should it
fall on someone.
3. This grill will remain at temperatures dangerous enough to cause severe burns long after the dampers are
closed to extinguish the lump charcoal. Never touch the grill until it has cooled to 115˚F (45˚C) or less. Do not
move or put the grill into storage until it is cool to the touch.
4. Place the grill securely inside the base and on a at level surface before use.
5. Only operate grill on a hard, stable, level surface capable of supporting the grill’s weight of 225 to 250 pounds
depending on accessories. Never operate grill sitting directly on a wood surface or similar combustible support
surfaces under any circumstance.
6. Never operate this grill within 10 feet (3m) of any structure, extended awnings, combustible material. Never
operate this grill within 25 feet (7.5m) of any ammable liquid, gas container, or LP tank.
7. Read all the operating instructions before lighting the lump charcoal. READ THE QUICK START GUIDE
8. Use only lump charcoal and not charcoal briquettes.
9. Use a wax-based starter stick or other natural re starting material to light the lump charcoal. Do NOT use
lighter uid.
10. If a re should occur, immediately move away from the grill and call your local re department.
CAUTION
1. Never use lighter uid, gasoline, or other ammable uids to start your lump charcoal, as they are dangerous
and leave a residual taste in your food. Use only wax-based starter sticks or other natural re starting
material.
WARNING
1. Whenever the grill is in use, slowly open the dome lid to prevent a back-draft situation which can result in
severe burns.
2. Hot coals or embers are created as a result of burning lump charcoal and naturally fall into the clean-out tray
which is sometimes open to the surrounding area. Take precautions to prevent res.
3. Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this grill or any other grill
with a ame.
4. This grill is not for commercial use but is intended for residential use only.
5. Inspect the grill before each use and replace any damaged or worn parts as needed.
Please Keep This Manual For Future Reference.

Carolina Cooker®1 Model M107829
844-478-4334 October 2020
Table of Contents
1. General Information ...................2
1.1 Welcome to the Carolina Cooker® Family .. 2
1.2 Features ............................. 2
1.3 It’s All About Safety .................... 3
1.4 Unanswered Questions ................. 3
1.5 California Proposition 65 Warning ......... 3
1.6 End of Life Cycle ...................... 3
1.7 Specications ......................... 3
2. Safety Nomenclature..................4
2.1 General .............................. 4
2.2 Safety Alert Symbols . . . . . . . . . . . . . . . . . . . 4
2.2.1 Personal Protection/Important
Information ...........................5
2.2.2 Prohibited Actions ................5
2.2.3 Hazard Avoidance ................5
3. General Safety .......................6
3.1 Carbon Monoxide Hazard ...............6
3.2 General Operating Safety ...............6
3.3 Flashback ............................ 7
3.4 Location Safety ....................... 7
3.5 Personal Protection ....................8
3.6 Cooking Safety ........................8
4. Unpacking...........................8
4.1 Contents .............................9
5. Assembly .......................... 10
5.1 General Safety ........................10
5.2 Tools Required ........................10
5.3 Base Assembly ........................10
5.4 Side Tray Assembly ....................11
5.5 Front Handle Assembly and
Cushion Assembly .....................12
5.6 Install the Fire Bowl ....................13
5.7 Top Vent Assembly.....................13
5.8 Accessories...........................14
6. Quick Start Guide .................... 15
6.1 Safety ...............................15
6.2 Start-Up Procedure ....................15
6.3 Venting the Grill .......................16
7. Fuel for the Grill ..................... 17
7.1 Lump Charcoal ........................17
7.1.1 General Information ...............17
7.1.2 Two Types of Lump Charcoal .......17
7.1.3 Storage .........................17
7.2 Natural Wood .........................17
8. First Time Use....................... 18
9. Using the Grill....................... 19
9.1 Cooking Safety ........................19
9.1.1 Prior to Cooking ..................19
9.1.2 While Cooking....................19
9.1.3 After Cooking ....................19
9.2 Additional Information .................20
9.3 Fill the Grill with Lump Charcoal .........20
9.4 Light the Lump Charcoal ...............20
9.5 Cooking..............................21
9.6 Shutting Down Grill ...................22
10. General Cooking Guidelines ............23
10.1 Food Safety .........................23
10.2 Food Tips ...........................23
11. General Cooking Techniques ...........24
11.1 Smoking Technique ................... 24
11.1.1 Wood Chips/Chunks .............24
11.2 Roasting Technique . . . . . . . . . . . . . . . . . . . 25
11.3 Baking Technique .....................25
11.4 Grilling Technique .....................26
11.5 Searing Technique ....................26
12. Cleaning ...........................27
12.1 General Information ................... 27
12.2 Removing Ashes...................... 27
12.3 Annual Cleaning ...................... 27
12.4 Self-Cleaning Procedure ...............28
13. Maintenance ........................28
13.1 Maintenance Safety ..................28
13.2 Maintenance Items....................28
13.3 FAQ Maintenance.....................28
14. Warranty ...........................29
15. Replacement Parts ...................29
16. Frequently Asked Questions............ 31
16.1 General Use ..........................31
16.2 Lighting Lump Charcoal .................31
16.3 Temperature Control ...................31
16.4 Fire Bowl ............................32

2 Carolina Cooker®
844-478-4334
1. General Information
1.1 Welcome to the Carolina Cooker®
Family
The Carolina Cooker’s kamado-style grill is one of the
best residential outdoor grill/ovens on the market. This
style of grill is designed to be used as a smoker, roaster,
or oven but not an open-top grill. Our grill offers a
complete outdoor cooking experience that allows you
to sear, grill, bake, and smoke an unlimited variety of
food. It can also be used in tandoor-style cooking or
used with a baking stone.
đSearing: meat of any kind.
đGrilling: meats, poultry, sh, seafood and
vegetables.
đBaking: pizza, bread, cornbread, biscuits,
cobblers, cookies, and pies.
đSmoking: meat of any kind.
The interior ceramic construction of our grill efficiently
absorbs and then radiates heat similar to a commercial
brick oven. This grill is very well insulated which allows
it to hold steady temperatures for long periods of time.
Our kamado-style grill is designed to maintain
temperatures of 200 to 250˚F for smoking, 275 to
350˚F for grilling and roasting, and can achieve over
600˚F temperatures for searing meats or baking pizza
similar to a wood-fired pizza oven.
Our kamado-style grill is very heavy because the walls
of the grill are so thick. Likewise, it takes longer than a
typical grill to reach the desired cooking temperature.
However, once the grill reaches that temperature, and
cooking begins, there is limited need to do anything
else but wait for the finished product. The downside
of these thick, heavy-walled grill is it can easily crack if
dropped or knocked over. The upside of being so heavy
and well-constructed is that it will virtually last forever.
The biggest drawback of every grill of this style is when
the user is in a big hurry. For the best results, allow 30
to 60 minutes after lighting the lump charcoal before
starting to cook. For the best results, it takes time
for the walls of the grill to fully absorb the heat. It is
also best to raise the grill’s temperature slowly since
the ceramic lining retains heat so efficiently, it’s much
easier to raise the temperature slightly than it is to
lower it.
Model 107829
October 2020
1.2 Features
•Ceramic Grill with Hinged Dome Lid
•Chrome-plated Stand with Locking Casters
• Top and Bottom Adjustable Air Flow Dampers
•Internal Temperature Gauge
• Ash Catcher
• Bamboo Fold-Down Side Shelves
• Dual-level Cooking Grates
• Ceramic Drip (grease) Insert
• Ceramic Pizza Stone
• Poultry Roasting Tower
• Outdoor Weather-resistant Cover
•Ash Rake Tool
SAFETY
INSTRUCTIONS
This grill is not intended for
commercial use.
FOR OUTDOOR
USE ONLY
NOT FOR COMMERCIAL USE

Carolina Cooker®3 Model M107829
844-478-4334 October 2020
1.3 It’s All About Safety
Your safety, and the safety of others is very important.
The proper and safe use of this grill is an important
responsibility and should be taken seriously. This
Owner’s Guide contains critical safety information.
Keep this Owner’s Guide for future reference.
The information, specications, and illustrations/
photos in this Owner’s Guide are based on the
information that was available at the time this material
was published. We reserve the right to change
specications or design at any time without notice.
No part of this publication may be reproduced without
written permission from Direct Distributors Inc. which
is a Carolina Cooker® Distributor.
To help you make informed decisions about safe operation
and maintenance of this grill, you will nd important safety
information in a variety of forms, including:
đThe General Safety section in this Owner’s
Guide.
đ Specic safety instructions in sections, such as
Operation, Maintenance, Cleaning, etc. in this
Owner’s Guide.
THINK
SAFETY! Think SAFETY!
Work SAFELY!
WARNING
Read, Understand, and Follow the Owner’s
Guide
TAKE SAFETY SERIOUSLY. Even though the
safety instructions and informational text in this
Owner’s Guide may seem long and tiresome, they
are provided for your safety and those nearby the
grill when it is operating.
To prevent property damage, personal injury, or
even death, carefully read, understand, and follow
ALL warnings and instructions contained within this
Owner’s Guide or other referenced publications.
This grill, if not used and maintained properly, can
be dangerous to users unfamiliar with its operation.
Do not operate, maintain, adjust, or clean this grill
until you have read this Owner’s Guide and have
developed a thorough understanding of the safety
precautions and functions of the grill.
This grill is designed for the specific purpose of
preparing food for human consumption. DO NOT
modify or use this equipment for any application
other than that for which it was designed.
Grills maintained or operated improperly, or by
untrained users, can be dangerous; exposing the user
or bystanders to possible serious injury or death.
1.4 Unanswered Questions
If you have any questions not answered in this guide,
require additional copies, or the Owner’s Guide is
damaged, please contact:
Carolina Cooker®
P.O. Box 799
Garner, NC 27529
Orders: 800-345-0169
Inquiries: 844-478-4334
Web: www.CarolinaCooker.com
1.5 California Proposition 65 Warning
WARNING
Combustion by-products produced when burning lump
charcoal may contain substances known to the State of
California to cause cancer, birth defects, or other
reproductive harm. To reduce the risk of exposure to
these substances, always use the grill in a well-ventilated
area. This product contains chemicals, including lead and
lead compounds, known to the State of California to
cause cancer, birth defects, or other reproductive harm.
Wash your hands after handling or assembling any
component parts of the grill. To minimize exposure to any
harmful substances, always use this grill according to the
Operator’s Manual.
1.6 End of Life Cycle
This grill is designed to prepare food for human
consumption. When the grill is no longer capable of
performing its designed function, destruction of the
grill should be conducted according to federal and local
environmental regulations. Do not use any materials or
components from the grill or the LP cylinder for any
other purpose.
1.7 Specications
Description Specification
Construction Heat resistance ceramic
Cooking Surface 380 square inches
Fuel type Lump charcoal
Weight 220 pounds
Color Black
Shelves Bamboo wood, fold-down
Base Stainless steel w/ lockable casters
Venting Adjustable
Dimensions 51-1/4” tall x 53-1/2” wide (shelves
extended) x 28-3/4” deep

Model 107829 4 Carolina Cooker®
October 2020 844-478-4334
2. Safety Nomenclature
2.1 General
Safety of the user and bystanders is one of the main
concerns in designing and developing a new product.
Designers and manufacturers build in as many safety
features as possible. However, every year many
accidents occur which could have been avoided by a
few seconds of thought and a more careful approach
to handling the grill.
Most accidents are caused by failure to observe basic
safety rules or precautions. An accident can often
be avoided by recognizing potentially hazardous
situations before an accident occurs. As you assemble,
use, or maintain the grill, you must be alert to
potential hazards. You should also have the necessary
training, skills, and tools to perform any assembly or
maintenance procedures.
Improper operation and maintenance of this grill could
result in a dangerous situation that could cause injury
or death.
WARNING
Do not assemble, operate, or maintain the grill
until you read and understand the information
contained in this Owner’s Guide.
Safety precautions and warnings are provided
in this Owner’s Guide and on the grill. If these
hazard warnings are not followed, bodily injury
or death could occur to you or other persons.
Carolina Cooker®cannot anticipate every possible
circumstance that might involve a potential hazard.
The warnings in this Owner’s Guide and on the grill are,
therefore, not all-inclusive. If a method of assembly,
use, or maintenance not specically recommended by
us is used, you must satisfy yourself that it is safe for
you and others. You should also ensure that the grill will
not be damaged or be made unsafe by the methods
that you choose.
2.2 Safety Alert Symbols
This is the safety alert symbol. It is used to
alert you to potential physical injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.
This Owner’s Guide contains DANGERS, WARNINGS,
CAUTIONS, SAFETY INSTRUCTIONS, IMPORTANT
NOTICES, and NOTES which must be followed to
prevent the possibility of improper service, damage to
the equipment, personal injury, or death. The following
keywords call the readers’ attention to potential
hazards.
Hazards are identied by the “Safety Alert Symbol”
and followed by a signal word such as “DANGER”,
“WARNING”, or “CAUTION”.
DANGER
Indicates an imminently hazardous situation which, if
not avoided, will result in serious injury or death. This
signal word is limited to the most extreme situations.
WARNING
Indicates a potentially hazardous situation which, if
not avoided, could result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
NOTICE
Indicates that equipment or property damage can
result if instructions are not followed.
SAFETY INSTRUCTIONS
•Indicates specific safety-related instructions or
procedures.
Note: Contains additional information important to a
procedure.

Carolina Cooker®5 Model M107829
844-478-4334 October 2020
2.2.1 Personal Protection/Important Information
 Read the Owner’s Guide
Eye protection
Fire extinguisher
First aid kit
Hand protection
Protective shoes
THINK
SAFETY! Think safety
 Handling hot surfaces
Maintain safe distance to combustible materials
Get assistance
 Safe cooking temperature
Open slowly
Closed vents
Low internal temperature
High internal temperature
Place on solid surface
Do not light with ammable fuels
Do not move when lit
Follow instructions
2.2.2 Prohibited Actions
 Do not alter or modify
Do not weld
 No alcoholic inuence
No drug inuence
Do not move when lit.
 No use by young children
Do not operate inside a vehicle
Do not operate
inside a tent or other temporary structure
 Do not leave unattended
 Do not use near ammable liquids
Do not use on boats or other oating structures
Do not use under overhanging structures
Do not use inside garage or living structure
Keep small children and pets away
Do not operate without proper foot wear
2.2.3 Hazard Avoidance
 Replace defective or broken parts
Fire hazard or ashback
 Hot surface, burn hazard
 Dangerous fumes hazard
Operate outdoors and in a well ventilated area
Safety alert symbol
Open slowly

Model 107829 6 Carolina Cooker®
October 2020 844-478-4334
3. General Safety
This grill is designed for the specic purpose of
preparing food for human consumption. DO NOT
modify or use this equipment for any application other
than that for which it was designed.
SAFETY
INSTRUCTIONS
This grill is not intended for
commercial use.
FOR OUTDOOR
USE ONLY
NOT FOR COMMERCIAL USE
3.1 Carbon Monoxide Hazard
Carbon Monoxide Hazard
Combustion of fossil fuels produces
poisonous carbon monoxide gas that
can build up to dangerous levels in enclosed areas.
Breathing carbon monoxide can cause
unconsciousness, brain damage, and death. Never
use the grill in an enclosed or partially enclosed area.
Carbon monoxide is odorless, colorless, and
tasteless, which makes it dicult to detect. Most
cases of carbon monoxide poisoning are due to
inadequate ventilation or poor maintenance of the
grill.
Early symptoms of carbon monoxide (CO) poisoning
can mimic many common ailments and may easily be
confused with food poisoning, viral infections, u, or
simple tiredness. Symptoms to watch for include:
đheadaches or dizziness
đbreathlessness
đnausea
đloss of consciousness
đtiredness
đpains in the chest or stomach
đerratic behavior
đvisual problems
3.2 General Operating Safety
WARNING
Failure to comply with the following safety instructions
could result in serious injury and possibly even death.
Read, understand, and follow all instructions
and warnings in this Owner’s Guide before
using the grill.
Do not use the grill if it is damaged in any way.
If in doubt, do not use or replace the damaged
parts.
Use grill only in well-ventilated areas.
Do not attempt to assemble, use, or
maintain this grill under the influence
of drugs or alcohol. Consult your
doctor before using the grill while taking prescription
or non-prescription medications.
NEVER use this grill as a heat source. It
is not intended as a source of heat, nor
should it be used as a heater.
Always keep children and pets away from the
grill. Do not allow children to operate grill.
Do not allow anyone to conduct activities
around this grill during or following its use
until the grill has cooled. The grill is hot during
operation and remains hot long after cooking is
complete.
Never attempt to use the grill or any
components that have been damaged. If in
doubt, do not use the grill.
SAFETY INSTRUCTIONS
Do not modify the grill’s metal
components or base or any of its safety
devices. Unauthorized modifications
may impair its function and safety. Personal injury or
death can result from unauthorized modifications.
If the grill has been altered in any way from the
original design, the distributor does not accept any
liability for injury or warranty.
Multiple Dwelling Locations: Check with
management or the owner for special
requirements or fire codes of using a charcoal
grill at your location.

Carolina Cooker®7 Model M107829
844-478-4334 October 2020
3.3 Flashback
WARNING
Flashback occurs when a large amount of
oxygen (fresh air) rushes into the grill body
containing an open flame or even smoldering
coals. This rush of oxygen can explosively ignite
causing a dangerous flashback or flame surges.
Slowly open the dome lid of the grill especially
when the temperature is above 300˚F/150˚C.
Never quickly open the dome lid of a hot grill
which can result in flashbacks, flame surges, or back
drafts.
When cooking above 500˚F/260˚C,
with both top and bottom vents closed,
rapidly opening the dome lid creates a
sudden rush of oxygen into the grill, which can cause
a flare-up. When in this cooking mode, follow the
steps below to prevent flashback.
When opening the dome lid, keep hands, face,
and body safe from hot air and flame flare-
ups.
To prevent a flashback:
1. Slowly introduce oxygen (fresh air) into the
cooking chamber:
a. Slowly raise the dome lid an inch and wait
approximately 3 seconds to allow air into
the cooking chamber. This helps prevent
any flame surge that tries to escape as the
domed lid is opened.
or
b. Open both vents and wait approximately 5
seconds to make sure your re is getting
enough oxygen (fresh air).
2. Slowly continue to raise the dome lid until it is
fully open.
3.4 Location Safety
WARNING
Failure to comply with the following safety instructions
could result in serious injury and possibly even death.
Never operate this grill in an
enclosed structure, such as a
house, garage, enclosed patio,
pavilion, tent structure, or other types of enclosures.
Do NOT use under a tree, park shelter, or
other overhanging roof structure.
Do NOT use inside a vehicle, such as a food
truck or other type of food serving vehicle.
Do NOT use in or on a recreational structure
or vehicle, boat, or sleeping facility.
Keep the grill at least 10 ft. (3 m) from any
combustible material.
Do not place the grill directly onto a wood
surface or on or near any combustible
surface! The bottom of the ceramic generates
significant heat when in use and may cause a fire if it
is in direct contact combustible material. The grill is
designed to be used in the metal stand provided,
allowing for an air gap below the grill.
CAUTION
The following safety instructions are provided to
help prevent potential injury. Not following these
instructions may lead to injury.
The grill must be placed securely on a level
base prior to use. Only operate grill on a hard,
stable, level surface such as concrete capable
of supporting the grill’s empty weight of 220 lbs. in
addition to the weight of the accessories.
Casters on the cart are designed for hard
surfaces and not meant for use on grass,
gravel, or sandy surfaces.
Be aware of dry leaves, decking and other
combustible materials that are close to the
grill while it is in use, as they may present a
fire hazard if any hot lump charcoal or sparks are
allowed to come into contact.
Be aware that local ordinances may
specify distance to place any outdoor
grill from a structure or may limit
outdoor flame of any type during drought or fire
hazard periods.
— Never operate this grill within 25 feet
(8 meters) of any flammable liquid.
— Never operate this grill within 10 feet
(3 meters) of a gas cylinder.
— Keep the immediate area around the grill free
from combustible materials.

Model 107829 8 Carolina Cooker®
October 2020 844-478-4334
3.5 Personal Protection
CAUTION
The following safety instructions are provided to
help prevent potential injury. Not following these
instructions may lead to injury.
Always wear safety glasses when
assembling the grill.
— Wear appropriate apparel such as closed toe
shoes and gloves.
— Do not wear loose clothing that could melt
or be highly flammable near the grill.
Use well-insulated, gloves or oven mitts for
protection from hot surfaces.
Clear the area of people, especially small
children, and pets, before using the grill.
Under no circumstances should children, pets,
or unauthorized persons be allowed near the grill.
Have a first aid kit available for use should the
need arise and know how to use it.
Protection Against Fire
WARNING
Failure to comply with the following safety instructions
could result in serious injury and possibly even death.
911 In the event of fire immediately call the Fire
Department (911).
Have a Type BC or ABC fire extinguisher
available for use, if needed, and know how to
use it.
3.6 Cooking Safety
WARNING
Failure to comply with the following safety instructions
could result in serious injury and possibly even death.
Refer to section “9.1 Cooking Safety” on page 19
for complete safety information.
4. Unpacking