Kenmore 415.162020 User manual

Assembly Instructions/Use and Care Manual
Liquid Propane Gas Grill
with VapoRISER Smoking Tray
Model No. 415.162020
This Grill Is For
Outdoor Use Only
NO TOOLS
ASSEMBLY
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Assembly Questions?
Call 1-800-4-MY-HOME®
Parts Ordering:
Call 1-800-366-PART (7278)
CAUTION
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
WARNING
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
463731403 / 0-4165217 (11-04-02)
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting

2 • 463731403
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP tank not connected for use shall
not be stored in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
WARNING
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call . You will be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at .
1-800-241-7548
1-800-4-MY-HOME®
Product Record
IMPORTANT: Fill out the product record information below.
Model Number
UPC (on carton) Label Lot # GG
Serial Number
Date Purchased
CAUTION
For residential use only. Do not use for commercial
cooking.
WARNING
CARBON MONOXIDE HAZARD
Burning charcoal releases carbon monoxide which has no
odor and can cause serious injury or death. Never burn
charcoal inside homes, vehicles or tents.
Installation Safety Precautions
•
•
National Fuel Gas Code, NFPA 54 / ANSI
Z223.1
NFPA/ANSI 58.
National Electrical Code, ANSI / NFPA 70.
Use grill only with LP (propane) gas and the regulator/valve
assembly supplied.
Grill installation must conform with local codes, or in their
absence with
. Handling and storage of LP cylinders must conform to
LP Gas Code Grill is not for use in or on
recreational vehicles and/or boats.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
Keep any
electrical cords and/or fuel supply hoses away from any hot
surfaces.
• This grill is safety certified for use in the United States only. Do
not modify for use in any other location. Modification will result
in a safety hazard.
DANGER
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.

463731403 • 3
TABLE OF CONTENTS WARRANTY
For Your Safety ......................................2
Grill Service Center...................................2
Product Record Information ............................2
Installation Safety Precautions ..........................2
Safety Symbols......................................2
Kenmore Grill Warranty ...............................3
Parts List...........................................4
Parts Diagram.......................................5
Assembly ........................................6-14
Use and Care ...................................15-23
VapoRISER Smoking Tray .....................21
Cooking Chart...............................22
Troubleshooting .............................23
KENMORE GRILL WARRANTY
Full 1-Year Warranty on Grill
For one year from the date of purchase Sears will repair or
replace, at our option, any grill part (except for paint finish)
that is defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for the designated
time periods listed below, Sears will replace the following grill
parts if they are defective in material or workmanship. You
will be charged for labor.
• Lifetime of Grill: Aluminum Top and Bottom Castings
(except for paint finish)
• 2 years: Burner Assembly
WARRANTY SERVICE
Warranty service is available by contacting Sears at
.
WARRANTY RESTRICTIONS
This warranty is void if grill is used for commercial or rental
purposes.
This warranty applies only when the grill is used in the United
States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179
1-800-4-MY-HOME®

PARTS LIST – Model No. 415.162020
Key Qty Description Part #
1 2 Leg Assembly .......................4502443
2 1 Base ..............................4502429
3 8 #10-24x2” Carriage Bolt ...............4080064
4 10 #10-24 Plastic Tee Knob...............4080091
5 1 Midshelf ...........................4151034
6 2 Wheel Assembly.....................4310003
7 4 1” Hitch Pin.........................4080062 STD624001
8 2 Leg Extender .......................4154556
9 1 Grill Bottom.........................4580428
10 1 Burner Assembly ....................4505074
11 1 Collector Box .......................4500278
12 1 Electrode ..........................5156119
13 1 #10-16x1/2” Self-Tap Screw ............4080059 STD611005
14 1 Control Panel .......................4526143
15 1 Valve/Hose/Regulator Assembly ........4524165
16 2 Valve Clip ..........................4156172
17 4 #10x1/2”, T-20, Self-Tap Screw .........4080043
18 2 Control Knob........................4154559
19 1 Ignitor .............................4153713
20 1 Ignitor Wire .........................4153720
21 2 1/4-20x1-1/4” Carriage Bolt ............4080615 STD532512
22 2 1/4-20 Wing Nut .....................4080221 STD541625
23 2 #10-24x1-1/4” Carriage Bolt ............4080074
Key Qty Description Part #
24 1 Tank Wire ..........................4151019
25 1 Vaporiser Bar Wire ...................4151036
26 2 Vaporiser Bar .......................4500268
27 1 Front Panel.........................4502456
28 1 Front Panel Shelf ....................4154518
29 4 Push-Fastener ......................4080679
30 1 Panel Wire .........................4151040
31 4 EndCap...........................4080065
32 2 Side Shelf ..........................4154372
33 8 #10-12x1-7/8” Wing Screw.............4080096
34 1 Grill Lid ............................4580399
35 2 1/4x1-1/8” Hinge Pin..................4156513
36 1 Handle ............................4154473
37 2 #10-24x1” Machine Screw .............4080302 STD511010
38 2 #10-24 Wing Nut.....................4080063 STD541610
39 1 Heat Indicator with Bracket.............4156800
40 1 #10-24 Hex Nut (keps) ................4080208 STD541410
41 1 Logo Plate .........................4156081
42 2 3/16” Pal Nut........................4153096
43 1 SwingAway .........................4152124
44 1 Cooking Grate ......................4152739
45 1 Grease Clip.........................5156607
4 • 463731403

PARTS DIAGRAM – Model No. 415.162020
34
42
41
39
40
38
37
36
26
26
44
25
13
12
11
10
21
7
35
735 21
9
32
22
33
33
6
3
7
1
4
4
3
24
4
3
3
7
6
8
4
3
29
2
5
34
3
43
29
27
28
30
15
17
16
18
17
16
19
20
4
23
33 17
14
17 23
4
1
22 33
32
43
45
463731403 • 5
31
31

6 • 463731403
ASSEMBLY – Model No. 415.162020
1Cart Assembly Step 1
Position base on edge with tank hole to left side.
Insert legs into base and attach with carriage bolts
and plastic wing nuts. DO NOT FULLY TIGHTEN.
Insert midshelf into holes on insides of legs, long
wires toward left side. Fully tighten carriage bolts
and plastic wing nuts.
Leg Assembly
Long midshelf wire
to left side.
Base
4
3
USE TOP HOLE
IMPORTANT!
4
Qty. 8
3
Qty. 8

463731403 • 7
2Cart Assembly Step 2
Insert wheel/hubcap assemblies into
bottom holes on left legs.
Secure beneath base with hitch pins.
See inset below.
Push leg extenders into right legs.
Leg Extender
Wheel/Hubcap Assembly
Completed assembly with
hitch pin in axle bolt.
7
Qty. 2
7

8 • 463731403
3Grill Bottom/Control Panel Assembly And Tank Wire
Carefully place grill bottom/control panel
assembly onto cart, so as not to scratch paint
on legs.
Insert carriage bolts through grill bottom and
center hole in support bar. Secure with metal
wing nuts.
Insert carriage bolts through control panel and
front holes in support bar. Secure with plastic
wing nuts.
Insert ends of tank wire into
slots on each side of tank
hole in grill base. Lean tank
wire toward midshelf.
Grill Bottom/Control Panel Assembly
21
23
22
4
Support Bar
Center Hole
Support Bar
Front Hole
NOTE: Wheels are to left side.
4
Qty. 2
22
Qty. 2
21
Qty. 2
23
Qty. 2
Tank Wire

463731403 • 9
4VapoRISER Bars And Wire Assembly
Place VapoRISER bar wire into grill bottom
with middle section of wires pointing down.
Rest VapoRISER bars on wire and bar supports
at each end of grill bottom.
NOTE: See Use and Care section for alternate bar
positions and usage.
VapoRISER Bars
VapoRISER Bar Wire
VapoRISER Bar Support
Middle section of
wire pointing down.

10 • 463731403
5Front Panel, Shelf And Wire Assembly
Hook outer wires on panel wire into holes in panel,
then slide remaining wires into front of shelf.
Snap shelf into front panel.
Slide top edge of front panel UNDER control panel.
Secure panel to legs with push-fasteners.
29
Qty. 4
Attach front
panel to legs.
Snap front panel shelf
into front panel.
Attach wire to front
panel and shelf.
Top of front panel
fits UNDER control
panel.
29
1st
2nd
3rd