Carousel USA PS1 User manual

PS1 Outline Rev 2 8/25/2022 Page 1of 4
PS1 Parking Slider Controller Outline
Contents
1. Introduction ..........................................................................................................................................2
a. Content of Carousel USA Agreement................................................................................................2
b. Components......................................................................................................................................2
2. Control Panel.........................................................................................................................................2
a. Enclosure Specifications....................................................................................................................2
b. Connections ......................................................................................................................................2
c. Features and Functions.....................................................................................................................3
d. Front Panel Layout............................................................................................................................3
e. Electrical Schematic ..........................................................................................................................3
f. Drawing.............................................................................................................................................3
3. Remote Controller (Transmitter) ..........................................................................................................3
a. Specifications ....................................................................................................................................3
b. Features and Functions.....................................................................................................................4
c. Remote Control Button Layout.........................................................................................................4
4. Standard Operating Procedure.............................................................................................................4
Revised 8/25/2022
Carousel USA
15206 Ceres Ave, Fontana, CA 92335
www.carousel-usa.com
Proprietary Information
Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the
information herein, in whole or in part, or make use of the information, unless

PS1 Outline Rev 2 8/25/2022 Page 2of 4
1. Introduction
This document is intended to further detail the standard parking slider controller equipment described
in the contractual agreement. It will cover functionality and provide step-by-step standard operating
procedure.
a. Content of Carousel USA Agreement
CUSA PS1 Controls, with one (1) remote transmitter.
b. Components
Enclosure: JB121206HC Rittal H12" x W12"x D6" Steel Enclosure
VFD: 22F-A8P0N103 Allen-Bradley PowerFlex 4M 120V 1 HP
Circuit Breaker: L9-10/2/D Sprecher+ Schuh 2-Pole Circuit Breaker, 10A
Wi-Fi Switch: 4CHPRO SONOFF 4ch R3 Wi-Fi Smart Switch
Operators: 800FD-SB32X20 Allen-Bradley 3-Pos. Spring-Return Selector Switch
LB1P-1TO4G IDEC Green LED Indicator
LB1P-1TO4R IDEC Red LED Indicator
Sensors: PNT-CP-4A (Qty. 2) AD Inductive Proximity Sensor, PNP, NC
2. Control Panel
a. Enclosure Specifications
•Wall mounting hole dimensions –H10.24" x W10.24’’ x ø0.34”
•Carbon steel housing and door, RAL 7035 light gray, dip-coat primed, powder-coated
•One-piece welded cold-rolled steel body
•Left-hand hinged door
•Single quarter-turn latch with screwdriver insert
•Foamed-in-place gasket
•4 wall mounting holes
•UL Type 1 (other ratings available on request)
•Recommended enclosure location: within 15ft of motor.
b. Connections
•Incoming Power (9ft cable; Included)
oVoltage: 120V/1Φ/60Hz
oRequired Amperage: 10A
•Cable to motor (17ft cable; Included)
oMotor Horsepower: 0.5 HP, 230VAC, 1.9A, 3Φ, 60Hz
oSensors: 24VDC, 200mA, 4C

PS1 Outline Rev 2 8/25/2022 Page 3of 4
c. Features and Functions
The following operators will be available on the front of the control panel:
oJog Left/Right Spring-return Selector Switch
Jogs slider left or right. Slider will stop when the switch is released.
oPOWER Indicator Light, Green
Illuminates when control panel is powered.
oFAULT Indicator Light, Red
Illuminates when there is a fault in the system.
d. Front Panel Layout
e. Electrical Schematic
See Attachment.
f. Enclosure Drawing
See Attachment.
3. Remote Controller (Transmitter)
a. Specifications
oFrequency: 433MHz
oButtons: 4x1 step
oWeight: 1 oz
oDimensions: 2.1”x 1.2”
oBatteries: 1 x 12V 27A

PS1 Outline Rev 2 8/25/2022 Page 4of 4
b. Features and Functions
The following functions will be available on the remote controller:
oA Momentary Push Button
Moves slider left. The slider will continue moving until it reaches the end of its travel or button A
is pressed again to stop slider.
oB Momentary Push Button
Moves slider right. The slider will continue moving until it reaches the end of its travel or button
B is pressed again to stop slider.
c. Remote Controller Button Layout
4. Standard Operating Procedure
1. User will pull the vehicle onto the slider.
2. User will exit the vehicle and use the front panel Jog switch or the A/B buttons on the remote
controller to move the slider in the desired direction.
3. Once the vehicle is in position, user will release the Jog switch, or press the A/B button again.

01:4
11.81
11.81
6.08
7.26
10.24
10.24
0.34
D
C
B
A
A
B
C
D
1
2
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1
PROPRIETARY AND CONFIDENTIAL
The information contained in this
drawing is the sole property of Carousel
USA. Any reproduction in part or as a
whole without the written permission of
Carousel USA is prohibited.
DESIGN BY:
CAROUSEL USA
15206 Ceres Avenue
Fontana, CA 92335
TEL: [phone]
FAX: [phone]
www.Carousel-USA.com
SIZE
B
DWG. NO.
REV
SCALE: 1:4
8/25/2022
SHEET 1 OF 1
A
Carousel USA
DO NOT SCALE
DRAWING
PS1 Slider Controller
General Dimensions
M13012
TITLE:
8/25/2022
DRAWN BY:
TOLERANCES
.X =
.125
.XX =
.0625
.XXX =
.010
FRACTIONAL =
1/16''
ANGLES =
.5
UNLESS OTHERWISE NOTED
DIMENSIONS ARE IN INCHES

Parking Slider Turntable Controller
Troubleshooting Guide
Revised 01/09/2024
Carousel USA
15206 Ceres Ave, Fontana, CA 92335
www.carousel-usa.com
Proprietary Information
Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the
information herein, in whole or in part, or make use of the information, unless permission has been previously obtained, in
writing, from Carousel USA.

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CAROUSEL-USA TROUBLESHOOTING GUIDE
1. Introduction
This manual provides a step-by-step guide to troubleshooting simple issues related to
the Carousel-USA Parking Slider Controller.
CONTENTS
1. INTRODUCTION........................................................................................................................................2
THIS MANUAL PROVIDES A STEP-BY-STEP GUIDE TO TROUBLESHOOTING SIMPLE ISSUES RELATED TO THE
CAROUSEL-USA PARKING SLIDER CONTROLLER......................................................................................................2
2. INSPECT OPERATIONAL AREA.............................................................................................................3
CREATE A CLEAR AND FREE WORKING AREA AROUND THE TURNTABLE,ENSURING THAT THERE IS NO DEBRIS THAT
COULD CAUSE INTERFERENCE WITH THE SLIDER WHILE IN MOTION AND THAT NO ONE WOULD BE ENDANGERED BY
SUDDEN MOVEMENT OF THE SLIDER AT ANY TIME WHILE TROUBLESHOOTING..........................................................3
3. OPENING THE CONTROL BOX..............................................................................................................3
4. CHECK CIRCUIT BREAKER...................................................................................................................4
A. RESET CIRCUIT BREAKER .................................................................................................................................4
5. CHECK FOR VFD FAULT.........................................................................................................................4
A. CLEAR VFD FAULTS.........................................................................................................................................4
6. VFD FAULTS TABLE ................................................................................................................................5
7. VFD NAVIGATION ....................................................................................................................................8
8. VFD PARAMETERS...................................................................................................................................8
A. FACTORY DEFAULT PARAMETERS.....................................................................................................................8
B. PARAMETERS SET BY CAROUSEL-USA.............................................................................................................9
C. DIAGNOSTIC PARAMETERS................................................................................................................................9
9. CONTROLS TESTING............................................................................................................................. 11
A. TEST ALL CONTROL INPUTS............................................................................................................................11
B. CHECK CONNECTIONS.....................................................................................................................................11

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2. Inspect Operational Area
Create a clear and free working area around the turntable, ensuring that there is no debris
that could cause interference with the Slider while in motion and that no one would be
endangered by sudden movement of the Slider at any time while troubleshooting.
3. Opening the Control Box
Using a large, flathead screwdriver, rotate the key-hole a quarter turn counter-clockwise to unlatch the
door, and open the control box.
WARNING
OPENING THE CONTROL BOX EXPOSES LIVE WIRING. ANY WORK PERFORMED INSIDE THE CONTROL BOX
IS DONE AT THE USER'S OWN RISK. TO PREVENT ELECTRICAL SHOCK USE CAUTION WHENEVER
WORKING NEAR EXPOSED WIRING OR CONNECTIONS.

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4. Check Circuit Breaker
A. Reset Circuit Breaker
If the orange tabs on the circuit breaker have been flipped
down, reset them by pushing them back up into the position
displayed below. If they are forced down again, the fault
condition is still present. Call Carousel-USA at [phone]
and ask for electrical troubleshooting assistance.
5. Check for VFD Fault
A. Clear VFD Faults
On the VFD, if the LED light labeled “FAULT” is lit, press the
VFD Fault Reset Button pictured below. If the fault is still
present, check the table below to determine what is causing
the fault, and next steps to take to correct the fault. If there is
no fault present but the table is still not fully operational, skip to Section 9 Controls
Testing.
Circuit Breaker
VFD Fault Reset Button

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***DISCLAIMER***
Before performing any work involving removing wire from terminals, ensure that power is
turned off and proper precautions are taken to avoid electrical shock. If ever unsure about how
to proceed, please email Carousel-USA at [email protected] and provide a brief
description of the issue as well as pictures inside the control box or call Carousel-USA at
[phone] and request electrical troubleshooting assistance for a live diagnostic.
6. VFD Faults Table
Displayed Fault Code
Fault
Description
Next Steps
F003
Power Loss
Excessive DC Bus
voltage ripple
Check incoming line
for phase loss or line
imbalance
F004
Under Voltage
DC bus voltage fell
below the minimum
value
Check incoming line
for low voltage or
line power
interruption. Fault
will also appear
briefly whenever the
control box is
powered down via
circuit breaker or
main disconnect
switch
F005
Over Voltage
DC bus voltage
exceeded maximum
value
Check incoming line
for high voltage or
transient conditions
F006
Motor Stalled
Drive is unable to
accelerate motor
Ensure that VFD
parameter P109 is
set to 3.0 (See VFD
Parameters Section)

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F007
Motor Overload
Internal electronic
overload trip
Ensure that VFD
parameter P103 is
set to 4.2 (See VFD
Parameters Section)
F008
Heatsink Over
Temperature
Heatsink
Temperature exceeds
a predefined value
Check for blocked or
dirty heatsink fins or
cooling fan on the
VFD. If ambient
temperature is below
40°C (104°F) VFD
may need replacing
F012
Hardware Over
Current
The drive output
current has exceeded
the hardware current
limit
Ensure total load on
turntable does not
exceed rating for
your model
F013
Ground Fault
A current path to
earth ground has
been detected at one
or more of the drive
output terminals
Check the motor and
external wiring to the
drive output
terminals for a
grounded condition
F038
Phase U to Ground
A phase to ground
fault has been
detected between
the drive and the
motor in this phase
Check the wiring
between the drive
and the motor, check
the motor for
grounded phase, and
replace drive if fault
cannot be cleared
F039
Phase V to Ground
F040
Phase W to Ground
F041
Phase UV Short
Excessive current has
been detected
between these two
output terminals
Check the motor and
drive output terminal
wiring for a shorted
condition, and
replace drive if fault
cannot be cleared
F042
Phase UW Short
F043
Phase VW Short

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F048
Parameters
Defaulted
The drive was
commanded to write
factory default values
to all parameters
**IMPORTANT**
**See VFD
Parameters Section
to set parameters
before operating
turntable. Failure to
do so may result in
damaged
components**
F064
Drive Overload
Drive rating of 150%
for 1 minute or 200%
for 3 seconds has
been exceeded
Ensure total load on
turntable does not
exceed rating for
your model
F070
Power Unit
Failure has been
detected in the drive
power section
Cycle power and
replace drive if fault
cannot be cleared
F100
Parameter Checksum
The checksum read
from the board does
not match the
checksum calculated
Set VFD parameter
P112 to 1 (See VFD
Parameters Section)
to reset parameters
to factory defaults
**IMPORTANT**
**See VFD
Parameters Section
to set parameters
before operating
turntable. Failure to
do so may result in
damaged
components**

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7. VFD Navigation
On power-up, the VFD display will
show 0.0 Hz, indicating that the
turntable is not moving. Hit enter,
and the display will change to show
one flashing letter and three solid
numbers indicating that the up and
down arrows will change the letter.
Hitting enter will allow you to
change the numbers rather than
the letter, and hitting escape will
bring you back to 0.0 Hz. Navigate
to the parameter you need and hit
enter again to view the value
currently set to that parameter.
This can be changed if needed by
using the arrow keys and will be
saved once the escape button is pressed, however, you must only change these values
if instructed to do so as it may cause damage to the turntable if changed incorrectly.
8. VFD Parameters
***Stop ALL turntable movement before changing parameters***
A. Factory Default Parameters
If you believe the issue is being caused by parameters in the VFD, begin by factory
resetting the parameters. This can be done by setting the value of parameter P041 to
1, however, keep in mind that the parameters listed in the next section will need to be
set again to operate the turntable without possible damaging of components.

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B. Parameters Set by Carousel-USA
The following are parameters set by Carousel-USA, all others should be set at the
factory default. Use these as a guide on which parameters need to be changed if the
VFD gets set back to a factory default state (via parameter P041 or P112 being set to 1,
or an F048 fault occuring):
P103 (Motor Overload Current): 2.8A
P104 (Minimum Frequency): 15.0 Hz
P106 (Start Source): 2
P109 (Acceleration Time): 4.0 seconds
P110 (Deceleration Time): 2.5 seconds
C. Diagnostic Parameters
The following parameters are used in troubleshooting to determine important control
values and cannot be changed.
Parameter Number
Parameter Name
Description
d001
Output Frequency
Frequency present at VFD
to motor terminals
d002
Commanded Frequency
Frequency the VFD is
attempting to achieve
d003
Output Current
Current present at VFD to
motor terminals
d004
Output Voltage
Voltage present at VFD to
motor terminals

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d006
Drive Status
First number represents
deceleration (1 = true 0 =
false), second number
represents acceleration (1
= true 0 = false), third
number represents
forward or reverse (1 =
forward 0 = reverse), and
fourth number represents
running or stopped (1 =
running 0 = stopped)
d007, d008, and d009
Fault Codes
Displays recent fault codes
with d007 being the most
recent fault and d009
being third most recent
fault
d013
Control Input Status
Displays whether the VFD
is being told to stop
(second number, 0 = stop
command), run in reverse
(third number, 1 = run
reverse command), or run
forward (fourth number, 1
= run forward command)

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9. Controls Testing
A. Test All Control Inputs
Begin by attempting to move the turntable in both directions using the selector switch
on the control panel door and on each remote you have. Take note which of these
moves the table and in what direction. Also note if any of these control inputs do not
move the table but make an audible noise from the motor and avoid retesting these
until the problem has been identified and rectified.
B. Check Connections
Inspect each control input that did not work, looking for loose connections or
damaged wiring. For the door controls, they will be wired directly to the back of the
door.
C. Check Limit Switches
•Inspect each limit switch located on each side of the parking slider.
•Limit switches should be energized and have a solid amber light on the back
end unless it is actuated by the flag, which in that case no light will be
present.
•If no lights are present and the sensors are not being actuated proceed with
inspecting the connections in the junction box located in the “Motor
Crossmember”.
D. Limit Switch Junction Box Connections
Limit Switch Connections should be as follows:
Motor Cable →Sensor Cables
Black 1.04 →Brown(X2) 1.04
White 1.03 →Blue(X2) 1.03
Green 1.02 →Black 1.02
Red 1.01 →Black 1.01

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Also inspect the terminal blocks at the bottom of the control panel that hold wires of the same
designation as those going into the faulty control inputs for loose connections and damaged
wiring. Should any of the terminal blocks have loose connections, you will need a small flathead
screwdriver to reinsert the wire as shown below.
Use a small flathead screwdriver to pry the terminal towards the wire insert to release
clamps and pull screwdriver out to re-clamp wire

Instructions to Pair Sonoff Smart Switch with
Phone (via Wi-Fi) and RF Remote
Pairing with Wi-Fi using eWeLink App:
1. Checklist before using the device:
a. Your Smart phone or tablet is connected to a 2.4G Wi-Fi with internet.
b. You have the correct password.
c. Your smart phone or tablet must have the access to App Store or Google Play.
2. User Guide:
a. Start by downloading the eWeLink app from App Store for IOS and Google Play for
Android.
b. Create an eWeLink account and Login.
c. Power up the control panel.
3. Add Device:

a. Press and hold any of the four switch buttons (labeled R1 –R4) for 7 seconds until the
Wi-Fi LED fast blinks 3 times and repeats.
b. Open the eWeLink app, tap the “+” icon at the bottom of the screen to search for a new
device. Then click “Quick Pairing”, followed by “Add one device.”Make sure your Wi-Fi
credentials are entered correctly and click “Next”. The app will auto-search for the
device.
c. Next, the device will be registered by eWelink and added to your account in 1-3
minutes.
d. Name the device to complete.
Note: The device may be “Offline” on eWeLink and needs 1 minute to connect to your router
and server. When the Wi-Fi LED is on, the device is “Online”.
4. RF Remote Settings:
The 4CHPRO Smart Switch supports 433.92MHz RF remotes.
To pair a new remote to the smart switch:
a. Press and hold button R1 on the switch for 3 seconds, until the Wi-Fi LED indicator turns
red and quickly flashes once, and release, then short-press button “A”on the remote. If
the Wi-Fi LED indicator turns red and quickly flashes once, the pairing is successful.
b. Now press and hold button R2 on the switch for 3 seconds, until the Wi-Fi LED indicator
turns red and quickly flashes once, and release, then short press button “B” on the
remote. If the Wi-Fi LED indicator turns red and quickly flashes once, the pairing is
successful.
To clear a programmed button on the remote:
a. Press and hold the channel button to be cleared on the smart switch for 5 seconds until
the Wi-Fi LED indicator turns red and quickly flashes twice, and release. Then short-
press the button to be cleared on the remote control. If the Wi-Fi LED indicator turns
red and quickly flashes once, the button is cleared.