Carousel USA MC3 User manual

MC3 Motion Control System
MC3 Enclosure Hardware Manual
Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the
information herein, in whole or in part, or make use of the information, unless permission has been previous
MC3 Motion Control System
MC3 Enclosure Hardware Manual
Revised 7/30/2019
Carousel USA
15206 Ceres Avenue
Fontana, CA 92335
www.carousel-usa.com
Proprietary Information
Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the
information herein, in whole or in part, or make use of the information, unless permission has been previous
writing, from Carousel USA.
MC3 Enclosure Hardware Manual
Carousel USA has proprietary rights on the information in this document. It is forbidden to copy, duplicate or disclose the
information herein, in whole or in part, or make use of the information, unless permission has been previous
ly obtained, in

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
Table of Contents
1. BEING PREPARED ON TH
E DAY OF INSTALLATIO
A. REQUIRED: HAVE AN ELECTRICIAN O
N SITE DURING THE DA
B. REQUIRED: P
ROVIDE CONTROLLER CO
C. REQUIRED: PROVIDE AND RUN E
THERNET TO CONTROL
D. RECOMMENDED: P
ROVIDE ADVANCED NOTI
E. RECOMMENDED: HAVE AN IT
PROFESSIONAL ON SITE
i. Help get networking wired
................................
ii. IP Address
................................
2. C3 EXTERNAL LAYOUT
................................
A. BASIC OPERATION
................................
B. FRONT PANEL INTERFACE
................................
iii. Lockable Disconnect
................................
iv. Power ................................
................................
v. Alert ................................
................................
vi. Mushroom Stop Button
................................
vii. W/ W Switch
................................
C. BOTTOM PORTS
................................
viii. Ethernet
................................
ix.
amera Shutter Pigtail (Photography installations)
3. C3 INTERNAL LAYOUT
................................
A. OPENING THE ENCLOSURE
................................
B. TERMINAL BLOCKS
................................
4. JUNCTION BOX
................................
5. TROUBLESHOOTING
................................
C. THE TURNTABLE DOESN'
T SPIN WHEN
a.
If both the power and alert lights are off
b.
If both the power and alert lights are on
c.
If green is lit and red is dark:
D. THE ALERT LIGHT IS ACTIVE.
................................
a. The alert light is lit solid
................................
b.
The alert light is blinking fast.
E. THE POWER IS ON BUT THE "POWER
"
d.
Is there is a "Fault" light on the PL ?
F. THE CW/CCW
SWITCHES OPERATE THE
G. THE ENCLOSURE DOOR DOESN'
T CLOSE
Page 2 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
E DAY OF INSTALLATIO
N ................................
................................
N SITE DURING THE DA
Y OF INSTALLATION ................................
................................
ROVIDE CONTROLLER CO
MPUTER ................................................................
................................
THERNET TO CONTROL
PANEL LOCATION ................................
................................
ROVIDE ADVANCED NOTI
CE OF CAMERA MODEL FOR PHOTOGRAPHY INSTALLATIONS
................................
PROFESSIONAL ON SITE
DURING THE DAY OF INSTALLATION
................................
................................
................................
................................
................................
................................................................
................................
................................
................................................................
................................
................................
................................................................
................................
................................
................................................................
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................................................................
................................
................................
................................
................................
................................
................................
................................
................................
................................................................
................................
................................
................................................................
................................
................................
................................................................
................................
................................
................................................................
................................
amera Shutter Pigtail (Photography installations)
................................
................................
................................
................................................................
..............................
................................
................................................................
................................
................................
................................................................
................................
................................
................................................................
................................
................................
................................................................
................................
T SPIN WHEN
I USE THE CW/CCW SWITCH. ................................
................................
If both the power and alert lights are off
................................................................
................................
If both the power and alert lights are on
................................................................
................................
If green is lit and red is dark:
................................................................
................................
................................
................................................................
................................
................................
................................................................
.............................
The alert light is blinking fast.
................................................................
................................
"
LIGHT IS NOT ILLUMINTED. ................................
................................
Is there is a "Fault" light on the PL ?
................................................................
................................
SWITCHES OPERATE THE
TURNTABLE IN THE WRONG DIRECTION. ................................
.............................
T CLOSE
. ................................................................
................................
................................
......................... 3
................................
... 3
................................
............. 4
................................
......... 4
................................
.. 4
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.................... 4
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........................... 4
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6
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8
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10
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14
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................... 1

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
1.
Being prepared on the day of installation
As an OEM, Carousel USA is responsible for the installation of our equipment only and
cannot perform electrical work during our installation p
MC3 Installations require TWO conduits running from the control enclosure into the
turntable pit.
1.
One conduit will be used to carry motor power.
2.
One conduit will be used to carry data signals.
A.
Required: Have an electrician
installation
An
electrician is required
They are responsible for the following tasks:
1.
Mounting the MC3 enclosure to the wall.
2.
Provide incoming power into control box, including penetration of enclosure.
Many installa
tions are unique, but typically this incoming power requirement is
Single phase 220V + neutral line with 8A supply.
3.
Size and supply motor power wire. Typical installation uses no more than 2hp
motor. The motor power 3Φ 220V is supplied from the VFD.
4. Fish
the power wire from the enclosure to the turntable motor.
.
Land the power wires onto the terminal blocks or VFD.
6.
Land the power wires onto the motor ensuring that the motor is wired for the
appropriate voltage operation.
7.
Size and supply data signal wire.
carrying 24VDC
who is versed in local electric code to size the wires but we typically see that
18awg conductors more than suffice. A multiple co
proven to provide best performance, shielding is typically not required but may
provide beneficial signal protection.
8.
Fish the data wire from the MC3 enclosure to the gray plastic junction box in
the turntable pit.
9.
Land the data wires into the MC3 enclosure and the junction box. T
that follow, and/or our technician
The MC3 enclosure uses spring clamp terminal blocks. T
a small flathead screwdriver to land the signal wires. See the illustration below.
Page 3 of 15
usa.
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]
NCLOSURE
H
ARDWARE
M
ANUAL
Being prepared on the day of installation
As an OEM, Carousel USA is responsible for the installation of our equipment only and
cannot perform electrical work during our installation p
rocess.
MC3 Installations require TWO conduits running from the control enclosure into the
One conduit will be used to carry motor power.
One conduit will be used to carry data signals.
Required: Have an electrician
on site
during the da
installation
electrician is required
during the day of installation.
They are responsible for the following tasks:
Mounting the MC3 enclosure to the wall.
Provide incoming power into control box, including penetration of enclosure.
tions are unique, but typically this incoming power requirement is
Single phase 220V + neutral line with 8A supply.
Size and supply motor power wire. Typical installation uses no more than 2hp
motor. The motor power 3Φ 220V is supplied from the VFD.
the power wire from the enclosure to the turntable motor.
Land the power wires onto the terminal blocks or VFD.
Land the power wires onto the motor ensuring that the motor is wired for the
appropriate voltage operation.
Size and supply data signal wire.
Typical installation
requires conductors
carrying 24VDC
0mA Signal.
It's ultimately the responsibility of the electrician
who is versed in local electric code to size the wires but we typically see that
18awg conductors more than suffice. A multiple co
nductor data cable has been
proven to provide best performance, shielding is typically not required but may
provide beneficial signal protection.
Fish the data wire from the MC3 enclosure to the gray plastic junction box in
the turntable pit.
Supply 1/2" trade size cord grip as needed.
Land the data wires into the MC3 enclosure and the junction box. T
that follow, and/or our technician
can help identify the appropriate positions
The MC3 enclosure uses spring clamp terminal blocks. T
hese require the use of
a small flathead screwdriver to land the signal wires. See the illustration below.
As an OEM, Carousel USA is responsible for the installation of our equipment only and
MC3 Installations require TWO conduits running from the control enclosure into the
during the da
y of
Provide incoming power into control box, including penetration of enclosure.
tions are unique, but typically this incoming power requirement is
Size and supply motor power wire. Typical installation uses no more than 2hp
the power wire from the enclosure to the turntable motor.
Land the power wires onto the motor ensuring that the motor is wired for the
requires conductors
It's ultimately the responsibility of the electrician
who is versed in local electric code to size the wires but we typically see that
nductor data cable has been
proven to provide best performance, shielding is typically not required but may
Fish the data wire from the MC3 enclosure to the gray plastic junction box in
Land the data wires into the MC3 enclosure and the junction box. T
he details
can help identify the appropriate positions
.
hese require the use of
a small flathead screwdriver to land the signal wires. See the illustration below.

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
B.
Required: Provide controller computer
Our technician will install software on your Mac or Windows PC that is used to control
the turntable. Please
have a computer ready and on the network during the day of
installation. Some of the software will be registered to that computer alone, so be sure
to prepare a device that is intended to be used in the final installation to prevent
needing to authorize a
t a later date.
C.
Required: Provide and Run Ethernet to control panel location
The preferred way to join the MC3 system is to run an Ethernet cat e cable from a
network switch to the MC3 enclosure. This can be done on a temporary basis
D.
Recommended: Provid
photography installations
The shutter release for the camera connects to the system via a thin black cable. The
end of the cable has a generic female plug. We request the model of the camera
advance
so we can supply
we will ship the camera connector at a later date.
E.
Recommended: Have an T professional on site
installation
i.
Help get networ ing wired
The PLC needs to be physically wired
PC is located. Run an Ethernet cable from a switch into the port located on the outside
of the controller enclosure. A third party IT professional may be able to set up a
wireless access point to serve as a b
wirelessly.
Page 4 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
Required: Provide controller computer
Our technician will install software on your Mac or Windows PC that is used to control
have a computer ready and on the network during the day of
installation. Some of the software will be registered to that computer alone, so be sure
to prepare a device that is intended to be used in the final installation to prevent
t a later date.
Required: Provide and Run Ethernet to control panel location
The preferred way to join the MC3 system is to run an Ethernet cat e cable from a
network switch to the MC3 enclosure. This can be done on a temporary basis
Recommended: Provid
e advanced notice of camera model f
photography installations
The shutter release for the camera connects to the system via a thin black cable. The
end of the cable has a generic female plug. We request the model of the camera
so we can supply
the correct end fitting
at the time of installation.
we will ship the camera connector at a later date.
Recommended: Have an T professional on site
during the day of
installation
Help get networ ing wired
The PLC needs to be physically wired
into the same network on which your controlling
PC is located. Run an Ethernet cable from a switch into the port located on the outside
of the controller enclosure. A third party IT professional may be able to set up a
wireless access point to serve as a b
ridge and connect the MC3 system to the network
Our technician will install software on your Mac or Windows PC that is used to control
have a computer ready and on the network during the day of
installation. Some of the software will be registered to that computer alone, so be sure
to prepare a device that is intended to be used in the final installation to prevent
Required: Provide and Run Ethernet to control panel location
The preferred way to join the MC3 system is to run an Ethernet cat e cable from a
network switch to the MC3 enclosure. This can be done on a temporary basis
e advanced notice of camera model f
or
The shutter release for the camera connects to the system via a thin black cable. The
end of the cable has a generic female plug. We request the model of the camera
in
at the time of installation.
Otherwise
during the day of
into the same network on which your controlling
PC is located. Run an Ethernet cable from a switch into the port located on the outside
of the controller enclosure. A third party IT professional may be able to set up a
ridge and connect the MC3 system to the network
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
ii. IP Address
With most networks the PLC will assign itself an IP address automatically upon
connection. While it tries to remain fixed, the IP address of the MC3 controller can
change if there is a
power loss or other server interruptions. This may cause delays as
manually searching for the new IP can take time.
A third party IT professional can set up the network to consistently assign an IP address
to the PLC to help reduce the need for the follo
to log into the router providing DHCP and pair the Mac Address of the PLC to a specific
IP.
Page 5 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
With most networks the PLC will assign itself an IP address automatically upon
connection. While it tries to remain fixed, the IP address of the MC3 controller can
power loss or other server interruptions. This may cause delays as
manually searching for the new IP can take time.
A third party IT professional can set up the network to consistently assign an IP address
to the PLC to help reduce the need for the follo
wing steps in the future.
to log into the router providing DHCP and pair the Mac Address of the PLC to a specific
With most networks the PLC will assign itself an IP address automatically upon
connection. While it tries to remain fixed, the IP address of the MC3 controller can
power loss or other server interruptions. This may cause delays as
A third party IT professional can set up the network to consistently assign an IP address
wing steps in the future.
They will need
to log into the router providing DHCP and pair the Mac Address of the PLC to a specific
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
2. MC3 External Layout
The
electronic equipment
gray powder coate
d steel enclosure.
A. Basic Operation
Use the CCW/CW
switch to move the turntable as desired. If constant movement is
desired press
Power+CCW/CW
constantly until the
Alert
B. Front Panel
nterface
iii. Loc able Disconnect
The MC3 enclosure features a disconnect switch with multiple features.
•
When it is set to the ON position, the panel is powered up
cannot be opened.
Page 6 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
electronic equipment
that drives
the standard MC3 system is mounted in a
d steel enclosure.
switch to move the turntable as desired. If constant movement is
Power+CCW/CW
to latch the command. The turntable will move
Alert
or Stop button is depressed.
nterface
The MC3 enclosure features a disconnect switch with multiple features.
When it is set to the ON position, the panel is powered up
and the enclosure
cannot be opened.
Power
Alert Disconnect
CW/CCW
STOP
the standard MC3 system is mounted in a
light
switch to move the turntable as desired. If constant movement is
to latch the command. The turntable will move
The MC3 enclosure features a disconnect switch with multiple features.
and the enclosure
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
•
Or if set to the off position,
which prevents the enclosure from opening. A padlock can be inserted through
the tab to prevent users from activating the switch as well. If the tab is pushed
back in the encl
osure can be opened freely.
•
CAUTION, the following to be performed by authorized personnel only:
circumvent this mechanical interlock and power up the system with the door
open (Often necessary when troubleshooting), turn the system off, open the
enclo
sure then use fingers or a tool to carefully switch the oval shaped
disconnect on.
iv. Power
The device labeled power functions as both an indicator light and a pushbutton.
Illumiating Solid:
The green power light illuminates
is reporting power and is booted up.
Slow Blink:
The indicator will blink when the turntable is in motion.
Pushbutton
: Serves as a "shift" key to alter other commands. Specifics of use are
defined in the command button
v. Alert
Solid:
The red alert light will illuminate solid
the VFD. Contact
Carousel USA if this problem occurs.
Slow blink:
VFD FAULT
may range from insignificant to a severe problem. Contact Carousel USA if a fault is
persistent and prevents proper use of the equipment. Resetting a fault is covered in
the JOG command section below.
Fast blink: E-
STOP ENGAGED
the E-
Stop by twisting it clockwise and pulling out.
Pushbutton: STOP
A momentary push of this button will trigger a stop command. The
turntable will decelerate to a stop. Other tha
preferred way to stop the turntable if there is unintended movement.
This key also serves as a "shift" key to alter other commands. Specifics of use are
defined in the command button sections below.
Page 7 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
Or if set to the off position,
t
he switch features a tab that can be
which prevents the enclosure from opening. A padlock can be inserted through
the tab to prevent users from activating the switch as well. If the tab is pushed
osure can be opened freely.
CAUTION, the following to be performed by authorized personnel only:
circumvent this mechanical interlock and power up the system with the door
open (Often necessary when troubleshooting), turn the system off, open the
sure then use fingers or a tool to carefully switch the oval shaped
The device labeled power functions as both an indicator light and a pushbutton.
The green power light illuminates
solid when the low voltage system
is reporting power and is booted up.
The indicator will blink when the turntable is in motion.
: Serves as a "shift" key to alter other commands. Specifics of use are
defined in the command button
sections below.
The red alert light will illuminate solid
when there is a communication fault with
Carousel USA if this problem occurs.
VFD FAULT
A slow blink indicates
that the VFD has experienced a fault. This
may range from insignificant to a severe problem. Contact Carousel USA if a fault is
persistent and prevents proper use of the equipment. Resetting a fault is covered in
the JOG command section below.
STOP ENGAGED
A fast blink indicates that the E-
Stop is engaged.
Stop by twisting it clockwise and pulling out.
A momentary push of this button will trigger a stop command. The
turntable will decelerate to a stop. Other tha
n using the PC based controls, this is the
preferred way to stop the turntable if there is unintended movement.
This key also serves as a "shift" key to alter other commands. Specifics of use are
defined in the command button sections below.
he switch features a tab that can be
pulled out
which prevents the enclosure from opening. A padlock can be inserted through
the tab to prevent users from activating the switch as well. If the tab is pushed
CAUTION, the following to be performed by authorized personnel only:
To
circumvent this mechanical interlock and power up the system with the door
open (Often necessary when troubleshooting), turn the system off, open the
sure then use fingers or a tool to carefully switch the oval shaped
The device labeled power functions as both an indicator light and a pushbutton.
solid when the low voltage system
: Serves as a "shift" key to alter other commands. Specifics of use are
when there is a communication fault with
that the VFD has experienced a fault. This
may range from insignificant to a severe problem. Contact Carousel USA if a fault is
persistent and prevents proper use of the equipment. Resetting a fault is covered in
Stop is engaged.
Reset
A momentary push of this button will trigger a stop command. The
n using the PC based controls, this is the
preferred way to stop the turntable if there is unintended movement.
This key also serves as a "shift" key to alter other commands. Specifics of use are
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
vi. Mushroom Sto
p Button
The Mushroom stop button is meant to be used in a more severe stopping situation
where the table should stop immediately. For "everyday" stopping, either use the
digital PC controller or push the "Alert" button on the panel.
vii. CW/CCW Switch
The jog
device is a momentary spring to center 3 position selector switch. When in the
vertical position the switch is not sending any commands to the controller. If rocked
into the CW or CCW position, the table will accelerate to a preset jog speed then
decelera
te to a stop when released.
"Power" + CW/CCW
Function: LATCHING
acts as a "shift" key. Pressing and holding the button while rotating the selector CW
will instruct the table to rotate CW continuously (called a latc
can be stopped with the "Alert" pushbutton, or any other means.
operate in the same manner in the opposite direction.
"Alert" + CW
Function:
pushbutton
may display a slow blink. This indicates that the VFD is faulted.
can be instructed to clear the fault by pushing and holding down ALERT + CW.
may indicate a serious problem so the use of this command
C. Bottom Ports
After an electrician finishes punch outs and wiring the enclosure there will be a
number of other conduits (Incoming power, outgoing motor, outgoing
the enclosure will ship with two ports already located on the bottom.
Ethernet
Page 8 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
p Button
The Mushroom stop button is meant to be used in a more severe stopping situation
where the table should stop immediately. For "everyday" stopping, either use the
digital PC controller or push the "Alert" button on the panel.
device is a momentary spring to center 3 position selector switch. When in the
vertical position the switch is not sending any commands to the controller. If rocked
into the CW or CCW position, the table will accelerate to a preset jog speed then
te to a stop when released.
Function: LATCHING
When the "Power" button is held down, it
acts as a "shift" key. Pressing and holding the button while rotating the selector CW
will instruct the table to rotate CW continuously (called a latc
hing mode). This motion
can be stopped with the "Alert" pushbutton, or any other means.
Shift+CCW will
operate in the same manner in the opposite direction.
Function:
RESET FAULT
After a power fault or other minor fault, the alert
may display a slow blink. This indicates that the VFD is faulted.
can be instructed to clear the fault by pushing and holding down ALERT + CW.
may indicate a serious problem so the use of this command
is to be done carefully.
After an electrician finishes punch outs and wiring the enclosure there will be a
number of other conduits (Incoming power, outgoing motor, outgoing
the enclosure will ship with two ports already located on the bottom.
Camera Shutter Pigtail
The Mushroom stop button is meant to be used in a more severe stopping situation
where the table should stop immediately. For "everyday" stopping, either use the
device is a momentary spring to center 3 position selector switch. When in the
vertical position the switch is not sending any commands to the controller. If rocked
into the CW or CCW position, the table will accelerate to a preset jog speed then
When the "Power" button is held down, it
acts as a "shift" key. Pressing and holding the button while rotating the selector CW
hing mode). This motion
Shift+CCW will
After a power fault or other minor fault, the alert
may display a slow blink. This indicates that the VFD is faulted.
The system
can be instructed to clear the fault by pushing and holding down ALERT + CW.
A fault
is to be done carefully.
After an electrician finishes punch outs and wiring the enclosure there will be a
data). However
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
viii. Ethernet
The ethernet port allows for communication between a PC or MAC and the MC3
system. The ideal setup is to plug the enclosure into an existing network that the
op
erating computer has already joined (via ethernet cable or wifi). The network
connection is hardwired and will operate using cat e cable (or better).
An IT professional may be able to use a typical off
the MC3 wireless
ly to the network, however the setup for such a system is outside of
the scope or support that Carousel USA offers.
ix.
Camera Shutter Pigtail (Photography installations)
The slim black cable features a Female 2. mm jack. A connector will plug into the jack
and allow the MC3 system to control a the shutter release of the camera.
Note:
Full details for camera setup and use are included in the USA360 User Manual.
Page 9 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
The ethernet port allows for communication between a PC or MAC and the MC3
system. The ideal setup is to plug the enclosure into an existing network that the
erating computer has already joined (via ethernet cable or wifi). The network
connection is hardwired and will operate using cat e cable (or better).
An IT professional may be able to use a typical off
-the-shelf
network bridge
ly to the network, however the setup for such a system is outside of
the scope or support that Carousel USA offers.
Camera Shutter Pigtail (Photography installations)
The slim black cable features a Female 2. mm jack. A connector will plug into the jack
and allow the MC3 system to control a the shutter release of the camera.
Full details for camera setup and use are included in the USA360 User Manual.
The ethernet port allows for communication between a PC or MAC and the MC3
system. The ideal setup is to plug the enclosure into an existing network that the
erating computer has already joined (via ethernet cable or wifi). The network
connection is hardwired and will operate using cat e cable (or better).
network bridge
to connect
ly to the network, however the setup for such a system is outside of
The slim black cable features a Female 2. mm jack. A connector will plug into the jack
and allow the MC3 system to control a the shutter release of the camera.
Full details for camera setup and use are included in the USA360 User Manual.
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
3. MC3 Internal Layout
Full bill of materials and schematics are available at as requested. A representation of the
terminal blocks at the bottom of the MC3 is
A.
Opening the enclosure
Open C
WARNING:
OPENING THE CONTROL
CONTROL BOX IS DONE
AT THE USER'S OWN RI
WHENEVER WORKING NEA
Page 10 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
Full bill of materials and schematics are available at as requested. A representation of the
terminal blocks at the bottom of the MC3 is
illustrated below for reference by relevant parties.
Opening the enclosure
Turn Off Main Power
Open C
ontrol Box using flat blade screwdriver
OPENING THE CONTROL
BOX EXPOSES LIVE WIR
ING. ANY WORK PERFOR
AT THE USER'S OWN RI
SK. TO PREVENT ELECT
RICAL SHOCK USE CAUT
WHENEVER WORKING NEA
R EXPOSED WIRING OR CONNECTIONS.
Full bill of materials and schematics are available at as requested. A representation of the
illustrated below for reference by relevant parties.
ING. ANY WORK PERFOR
MED INSIDE THE
RICAL SHOCK USE CAUT
ION
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
Manually turn power supply on inside control box.
Page 11 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
Manually turn power supply on inside control box.
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
B. Terminal Blocks
Page 12 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
4. Junction Box
Full bill of materials and schematics are available at as requested. A representation of
the terminal blocks inside the junction box is illustrated below for reference by
relevant parties. Pay special note to the colors of the wires to determine proper wir
Page 13 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
Full bill of materials and schematics are available at as requested. A representation of
the terminal blocks inside the junction box is illustrated below for reference by
relevant parties. Pay special note to the colors of the wires to determine proper wir
Full bill of materials and schematics are available at as requested. A representation of
the terminal blocks inside the junction box is illustrated below for reference by
relevant parties. Pay special note to the colors of the wires to determine proper wir
ing.
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
5. Troubleshooting
C.
The turntable doesn't spin when use the CW/CCW Switch.
a.
If both the power and alert lights are off
Ensure the system has power. There are circuit breakers that may have tripped inside
of the enclosure.
b.
If both the power and alert
If there is an alert light, follow the below instructions.
c.
If green is lit and red is dar :
Contact Carousel USA.
Technician Note: There may be a
RS422 between the PL and VFD,
D. The alert light is
active.
a.
The alert light is lit solid
There is an active fault on the VFD. Press "Alert" and rock the CW/CCW switch to
attempt to clear the fault. A VFD fault may be inconsequential or indicative of a major
problem
. Call Carousel USA if the problem persists.
b.
The alert light is blin ing fast.
The e-
stop is engaged. Twist and pull to release it.
E.
The power is on but the "Power" light is not illuminted.
d. Is t
here is a "Fault" light on the PLC
Contact Carousel USA. You will have to open the enclosure to
this.
Technician note: If there is a fault the controller was fed bad information and
divided by zero and resulted in a stack overflow. Use the small
ethernet port RUN/REM/PRG and toggle to PRG, then back to RUN, then finally back to
REM. Ensure USA360 connectivity and double check that the calibration count is not
set to zero.
F.
The CW/CCW switches operate the turntable in the wrong direction.
Contact Carousel USA.
Technician note:
commands in USA360. This establishes the proper motor wiring. If USA360 is also
reversed, swap the two motor wires. If USA360 is working fine but the switch is
reversed, swap the wires
Page 14 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
The turntable doesn't spin when use the CW/CCW Switch.
If both the power and alert lights are off
Ensure the system has power. There are circuit breakers that may have tripped inside
If both the power and alert
lights are on
If there is an alert light, follow the below instructions.
If green is lit and red is dar :
Technician Note: There may be a
n
error related to the wiring of
RS422 between the PL and VFD,
please contact arousel USA f
or further ass
active.
The alert light is lit solid
There is an active fault on the VFD. Press "Alert" and rock the CW/CCW switch to
attempt to clear the fault. A VFD fault may be inconsequential or indicative of a major
. Call Carousel USA if the problem persists.
The alert light is blin ing fast.
stop is engaged. Twist and pull to release it.
The power is on but the "Power" light is not illuminted.
here is a "Fault" light on the PLC
?
Contact Carousel USA. You will have to open the enclosure to
help troubleshoot this
Technician note: If there is a fault the controller was fed bad information and
divided by zero and resulted in a stack overflow. Use the small
plastic switch below t
ethernet port RUN/REM/PRG and toggle to PRG, then back to RUN, then finally back to
REM. Ensure USA360 connectivity and double check that the calibration count is not
The CW/CCW switches operate the turntable in the wrong direction.
Technician note:
Operate the table using the W/ W
commands in USA360. This establishes the proper motor wiring. If USA360 is also
reversed, swap the two motor wires. If USA360 is working fine but the switch is
reversed, swap the wires
going into the switch.
Ensure the system has power. There are circuit breakers that may have tripped inside
error related to the wiring of
or further ass
istance.
There is an active fault on the VFD. Press "Alert" and rock the CW/CCW switch to
attempt to clear the fault. A VFD fault may be inconsequential or indicative of a major
help troubleshoot this
Technician note: If there is a fault the controller was fed bad information and
plastic switch below t
he
ethernet port RUN/REM/PRG and toggle to PRG, then back to RUN, then finally back to
REM. Ensure USA360 connectivity and double check that the calibration count is not
The CW/CCW switches operate the turntable in the wrong direction.
Operate the table using the W/ W
commands in USA360. This establishes the proper motor wiring. If USA360 is also
reversed, swap the two motor wires. If USA360 is working fine but the switch is
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]

m 6370 N. Irwindale Rd. Irwindale, CA 9 702 (866) 796
MC3
E
NCLOSURE
G.
The enclosure door doesn't close.
There is an interlock system on the disconnect switch. Turn both the disconnect inside
of the enclosure and the red handle/yellow background switch on the front panel to
the OFF position. Check tha
screwdriver is not interfering. Close the door and press down to fully close the
enclosure before you engage the lock and disconnect.
Page 15 of 15
usa.
NCLOSURE
H
ARDWARE
M
ANUAL
The enclosure door doesn't close.
There is an interlock system on the disconnect switch. Turn both the disconnect inside
of the enclosure and the red handle/yellow background switch on the front panel to
the OFF position. Check tha
t the enclosure lock (operated with a coin or large flathead
screwdriver is not interfering. Close the door and press down to fully close the
enclosure before you engage the lock and disconnect.
There is an interlock system on the disconnect switch. Turn both the disconnect inside
of the enclosure and the red handle/yellow background switch on the front panel to
t the enclosure lock (operated with a coin or large flathead
screwdriver is not interfering. Close the door and press down to fully close the
www.carousel-usa.com 15206 Ceres Avenue, Fontana CA 92335 [phone]