Cascade F Series User manual

Parts
Manual
c
For Technical Assistance call: 800-227-2233, Fax: [phone]
To Order Parts call: 888-227-2233, Fax: [phone]
OR
Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220
Internet: www.cascorp.com
F-Series Sideshifter
55F-SSS-A470 R5
Model
Serial Number
cascade姞
corporation

I
NSPECTION & MAINTENANCE
Daily
Check items shown each day. Report problems to your
supervisor. See Service Manual for maintenance and
repair procedures.
100-Hour
Every time the lift truck is serviced or every 100 hours of
truck operation, whichever comes first, complete the
following maintenance procedures:
•Check for loose or missing bolts, worn or
damaged hoses, hydraulic leaks, and
damaged or missing fork stops.
•Inspect clearance between sideshifter lower hooks and
truck lower carriage bar (Refer to Step 4, Installation).
Tighten lower hook capscrews to 120 ft.-lbs (165 Nm).
500-Hour
After each 500 hours of truck operation, in addition to the
100-hour maintenance, perform the following procedures:
•Tighten backrest capscrews (Cascade) to
145 ft.-lbs. (195 Nm).
•Apply general-purpose lithium-based chassis grease to
Sideshifter upper and lower bearings.
1000-Hour
After each 1000 hours of truck operation, in addition to the
100 and 500-hour maintenance, perform the following
procedures:
•Inspect upper and lower bearings for wear. If any
bearing is worn to less than 3/32 in. (2.5 mm) thickness,
replace the entire bearing set. See Service Manual for
replacement procedure.
•Inspect forks for wear (Use Cascade fork bar wear
gauge 209560 and fork wear calipers 686093).
WARNING: After completing any service
procedure, always test the sideshifter
through five complete cycles. First test
with no load, then test with a load to make
sure the attachment operates correctly
before returning it to the job.
Product Identification – This Section shows replacement
parts for F-Series Sideshifters. The product model number
and serial number are stamped on the back surface of the
LH vertical bar (driver's view), and must be provided when
ordering replacement parts. The cylinder/anchor bracket
assembly part number is stamped on the front surface RH
end of the anchor bracket (driver's view).
ARTS
Back (Driver's) View
WARNING: For the safety of yourself and
others, DO NOT install the parts shown in
this Manual unless you have thoroughly
reviewed the appropriate Service Manual.
SS0186.ill
Forks
Hydraulic
Cylinder,
Hoses Upper and
lower hook
engagement
Fasteners
SS0158.ill
Fork
Stops
Stamped model number,
serial number, specifications.
Sticker showing patent numbers,
phone numbers for service.
P
Stamped cylinder
assembly part number
(opposite side).

For Technical Assistance call: 800-227-2233, Fax: [phone]
To Order Parts call: 888-227-2233, Fax: [phone]
cascade
Sideshift Assembly
REF QTY PART NO. DESCRIPTION
1 2 228782 Upper Bearing
2 1 6025683 Cylinder s
3 2 6000719 Lower Bearing
44 553857 uNut, 5/8 (or)
4 678990 uNut, M16
5 2 204186 uLower Hook
6 4 667225 uWasher
sSee Cylinder page for parts breakdown.
uIncluded in Lower Hook Group 204182.
lIf the Frame needs replacing, your best value is to order the
complete Sideshift Assembly.
REF QTY PART NO. DESCRIPTION
74 639121 uCapscrew. 5/8 x 1.50 (or)
4 752903 uCapscrew, M16 x 45
8 1 6035175 Frame l
9 2 7890 Roll Pin
10 2 601676 nFitting, 6-6
11 2 221733 tRestrictor Washer
nIncluded in Fitting Group 204179.
tIncluded in Restrictor Group 221732.
Reference: Common Parts Group 219614, S-22752 Type 1.
55F
5
1
1
2
3
9
76
!
0
SS0669.eps
4
8

For Technical Assistance call: 800-227-2233, Fax: [phone]
To Order Parts call: 888-227-2233, Fax: [phone]
cascade
Cylinder Assembly
55F
REF QTY PART NO. DESCRIPTION
1 1 6025683 Cylinder Assembly
2 2 562132 lRod Seal
3 2 415866 lO-Ring, 70 Duro
4 2 562131 lRod Wiper Seal
5 2 218324 Retainer/Seal Carrier
6− nRod/Piston Assembly
7− nCylinder Shell
219868 Rod Seal Service Kit
lIncluded in Service Kit 219868.
nNot serviceable - order new Cylinder Assembly.
Reference: S-21006.
SS0162.eps
1 234
765

P
ARTS
55F UNITS SERVICED
PART NUMBER DESCRIPTION 1-5 6-19 20-50
BASE UNIT AND MOUNTING
228782 Upper Bearing 8 16 32
6000719 Lower Bearing 6 12 24
204186 Lower Hook Group 0 2 4
■Capscrew 0 4 8
■Nut 0 4 8
667225 Washer 0 4 8
CYLINDER
6025683 Cylinder Assembly 0 0 1
219868 Cylinder Service Kit 1 2 4
■ See specific parts page for part number.
55F
PART NO. DESCRIPTION
219941 User Manual (Operation, Installation, Parts)
220526 Service Manual
679929 Tool Catalog
673964 Literature Index Order Form
Publications
T
OOLS
S
ERVICE MANUAL
M
cascade
W
Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.
All dealerships with an open account, please indicate quantity desired and purchase order number. All others
please enclose a check payable to Cascade Corporation.
FAX: Mail: Phone:
513-325-9270 Cascade Corporation 513-322-1199
P.O. Box 360
Springfield, Ohio 45501
aster Service Manual Part No. 673969
Includes all Service manuals listed in a 3-ring binder for $140.00.
Service Literature Index
and Order Form
T
cascade
Cascade is a Registered Trademark of Cascade Corporation
SER MANUAL
U
GA0098.ill
Recommended Spare Parts

c
Cascade Corporation 2011 01-2011
Do you have questions you need answered right now?
Call your nearest Cascade Parts Department.
Visit us online at www.cascorp.com
AMERICAS
Cascade Corporation
Parts Sales
2501 Sheridan Ave.
Springfield, OH 45505
Tel: 888-CASCADE (227-2233)
Fax: [phone]
Cascade Canada Inc.
5570 Timberlea Blvd.
Mississauga, Ontario
Canada L4W-4M6
Tel: [phone]
Fax: [phone]
Cascade do Brasil
Rua João Guerra, 134
Macuco, Santos - SP
Brasil 11015-130
Tel: [phone]
Fax: [phone]
EUROPE-AFRICA
Cascade Italia S.R.L.
European Headquarters
Via Dell’Artigianato 1
37050 Vago di Lavagno (VR)
Italy
Tel: [phone]
Fax: [phone]
Cascade (Africa) Pty. Ltd.
PO Box 625, Isando 1600
60A Steel Road
Sparton, Kempton Park
South Africa
Tel: [phone]
Fax: [phone]
ASIA-PACIFIC
Cascade Japan Ltd.
2-23, 2-Chome,
Kukuchi Nishimachi
Amagasaki, Hyogo
Japan, 661-0978
Tel: [phone]
Fax: [phone]
Cascade Korea
121B 9L Namdong Ind.
Complex, 691-8 Gojan-Dong
Namdong-Ku
Inchon, Korea
Tel: [phone]
Fax: [phone]
Cascade-Xiamen
No. 668 Yangguang Rd.
Xinyang Industrial Zone
Haicang, Xiamen City
Fujian Province
P.R. China 361026
Tel: [phone]
Fax: [phone]
Cascade India Material
Handling Private Limited
No 34, Global Trade Centre
1/1 Rambaugh Colony
Lal Bahadur Shastri Road,
Navi Peth, Pune 411 030
(Maharashtra) India
Phone: [phone]
Fax: [phone]
Cascade Australia Pty. Ltd.
1445 Ipswich Road
Rocklea, QLD 4107
Australia
Tel: [phone]
Fax: [phone]
Cascade New Zealand
15 Ra Ora Drive
East Tamaki, Auckland
New Zealand
Tel: [phone]
Fax: [phone]
Sunstream Industries
Pte. Ltd.
18 Tuas South Street 5
Singapore 637796
Tel: [phone]
Fax: [phone]