Cassese CS 20 CART User manual

AIR OPERATED FRAME ASSEMBLING MACHINE
Inventor and World No.1 Manufacturer of
Picture Framing Machines & Consumables Since 1976
CS 20 CART
TECHNICAL & USER MANUAL
Version 2 11 / 2014
Cassese®/ Communication
Z25967
READ THE INSTRUCTION MANUAL CAREFULLY
BEFORE USING THE MACHINE

Non contractual document - Cassese France®- Document non contractuel
1•1st BACK FENCE 11TABLE
22nd BACK FENCE 12AIR PRESSURE GAUGE
3HANDLE FOR LOADING WEDGES 13• AIR PRESSURE REGULATOR KNOB
4WEDGE DISTRIBUTOR BLOCK 14• REBATE CLAMP
5WEDGE POSITION STOP HANDLE (INSIDE
OF FRAME)
15• ANGLE ADJUSTING SCREW
6WEDGE POSITION STOP HANDLE
(OUTSIDE OF FRAME)
16REBATE CLAMP LOCKING HANDLE
7AIR PEDAL (page 3) 173rd POSITION LOCKING KNOB
8• CROSSBAR 18PRE-CLAMPING LEVER
9MAGNETIC ADJUSTABLE ROD CLAMP
ASSEMBLY
19BUTTONS FOR LOCKING/UNLOCKING
BACK FENCES’ TILTING
10STAPLING STOP 20SLIDING TABLE
21PRE-CLAMPING ADJUTMENT VALVE
CS20 CART
AIR OPERATED
UNDERPINNER
19
20
11
12
21
16
13
14
WORK POSITION REFERENCE

Non contractual document - Cassese France®- Document non contractuel
1 - PRESENTATION 2
A) INTRODUCTION 2
B) ACCESSORIES SUPPLIED WITH THE MACHINE 2
C) TECHNICAL SPECIFICATIONS OF CS20 CART 2
D) OPTIONS 2
E) GUARANTEE 2
2 - PUTTING INTO OPERATION 3
A) LEVEL THE MACHINE 3
B) AIR LINE FITTINGS 3
3 - ADJUSTMENTS 4
A) ADJUSTING THE 2 BACK FENCES 4
B) PRECLAMPING 4
C) SELECTION OF WEDGE POSITIONS 5
D) SETTING AND STORING THE WEDGE POSITIONS 5
E) SELECTION OF TOP PRESSER END 8
4 - USE 9
A) MEANS OF JOINING 9
B) LOADING OF CARTRIDGE WEDGES 9
C) CHANGING WEDGE SIZE 9
D) JOINING THE FRAME 10
5 - MAINTENANCE 11
A) DISMANTLING THE WEDGE DISTRIBUTOR BLOCK 11
B) CLEANING AND LUBRICATION OF THE WEDGE DISTRIBUTOR BLOCK 12
C) REMOVAL OF THE WEDGE DRIVER BLADE 13
D) REPLACEMENT OF THE WEDGE DRIVER BLADE 14
E) UNJAMMING OF THE WEDGE DISTRIBUTOR BLOCK 15
F) REMOVAL OF THE FRONT PANEL 16
G) OPENING THE BACK PANEL 17
H) REPLACEMENT OF THE WEDGE DISTRIBUTION CHANNEL WIRE-STRAINER 17
I) TROUBLESHOOTING 18
CS20 CART - TECHNICAL & USER MANUAL
CONTENTS Page
1

Non contractual document - Cassese France®- Document non contractuel
1 - PRESENTATION
A) INTRODUCTION
Thanks for having purchased the CS20 CART underpinner and for your trust in Cassese®

and manufacturing highest quality underpinners, for which we are world-famous. The

Joining operation is carried out by using Genuine Cassese®Cartridge Wedges, specially

B) ACCESSORIES SUPPLIED WITH THE MACHINE
A) 1 Magnetic adjustable rod clamp + 1 Chevron holder + 1 Magnetic chevron clamp +
1 Chevron rubber.

C) 1 Wedge driver blade for using CASSESE®Genuine Cartridge Wedges.
D) 1 Allen Key 2.5 mm + 1 Allen Key 3 mm.
E) 1 Grease Tube.
C) TECHNICAL SPECIFICATIONS OF CS20 CART


1/2)
Cassese®Genuine Cartridge Wedges sizes: 5, 7, 10, 12 and 15 mm.
3 wedge types : Softwood, Hardwood & MDF. Use only Cassese®Genuine Cartridge Wedges.
3/16
1/4).
D) OPTIONS 


E) GUARANTEE
One year guarantee for parts and labour against manufacturing defects. Wear parts and
those damaged as a result of non compliance with the instructions of the present manual are

parts.
2
A B CDE
Z1879
Z506 Z1896Z1882
Z21525
Z21524

+

+

Z24703
Z26999

Non contractual document - Cassese France®- Document non contractuel
3
A) LEVEL THE MACHINE
B) AIR LINE FITTINGS
The CS20 CART must be connected to the
air source located under its front panel, at
the level of air connector.
Make sure that the air pressure on the air

If not, correct it with the air pressure
regulator knob 13.
AFTER UNPACKING
THE MACHINE, SET THE
4 FEET TO LEVEL THE
MACHINE
7
Q/R US male
connector - Z701
Standard hose
connector - Z556
Quick release

Air Connector
- Z749
Included in the machine Customer’s air connection
2 - PUTTING INTO OPERATION
FIGURE A

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4

table 11
Unlock button 19A
Push the moulding against the back
fence 1so that it adapts to the shape of
the back of the moulding and lock
button 19A.
Put the second piece of the moulding
against the back fence 2so that it adapts
to the shape of the back of the moulding
and lock button 19B.
Unlock button 19B
A) ADJUSTING THE 2 BACK FENCES
B) PRECLAMPING
3 - ADJUSTMENTS
Clamp adjustement
Set the lever 18 in position 1
Put the moulding on table 11
Unlock handle 16 and slide the rebate clamp against the moulding.
Lock handle 16.
Set lever 18 in position 2.
19A
11
19B
16
Position 1
FIGURE A
Position 2
18

Non contractual document - Cassese France®- Document non contractuel
5
D) SETTING AND STORING THE WEDGE POSITIONS
Unlock the wedge position stop handles 5, 6 and 17.
6
17
5
C) SELECTION OF WEDGE POSITIONS
The CS20 CART is designed to join mouldings in one, two or more positions
without limitation of the number of wedges in any of those places. The selection
depends on the width and height of the moulding to join.

shall be respected.
Same size wedges can be stacked in order to avoid changing the size of wedge
when joining tall mouldings.
140mm
stroke
2mm MINIMUM
2mm MINIMUM
AS A GENERAL RULE, THE WEDGE POSITIONS MUST BE SELECTED
VERTICALLY TO THE HIGHEST POINTS OF THE MOULDINGS.

Non contractual document - Cassese France®- Document non contractuel
1and slide the
moulding in contact with the 2nd back fence 2.
Move forward the sliding table 20 until
the position where you want to insert

WEDGE EXIT
the wedge position stop handle 6against
the stapling stop 10 and tighten it.
6
Setting up the stapling position
close to the inside of the frame :
Move backwards the sliding table 20,
until you have reached the furthest
position to the inside of the frame

Then bring the wedge position stop
handle 5against the stapling stop 10
and tighten it.
Now the two positions of joining are
set and the sliding table can move
only within the limits of these two
positions.
10
20
6
WEDGE
EXIT
WEDGE
EXIT
10
5
20
Setting up the stapling position close
to the outside of the frame :

Non contractual document - Cassese France®- Document non contractuel
If you want to insert and stack
up some wedges between both

sliding table 20 at required
position.
Then lock 3rd position locking
knob 17.

the back fences and press the
pedal as many times as necessary
in order to stack the required
amount of wedges.
17
7
20