Cassese CS 20 CART User manual
AIR OPERATED FRAME ASSEMBLING MACHINE
Inventor and World No.1 Manufacturer of
Picture Framing Machines & Consumables Since 1976
CS 20 CART
TECHNICAL & USER MANUAL
Version 2 11 / 2014
Cassese®/ Communication
Z25967
READ THE INSTRUCTION MANUAL CAREFULLY
BEFORE USING THE MACHINE
Non contractual document - Cassese France®- Document non contractuel
1•1st BACK FENCE 11TABLE
22nd BACK FENCE 12AIR PRESSURE GAUGE
3HANDLE FOR LOADING WEDGES 13• AIR PRESSURE REGULATOR KNOB
4WEDGE DISTRIBUTOR BLOCK 14• REBATE CLAMP
5WEDGE POSITION STOP HANDLE (INSIDE
OF FRAME)
15• ANGLE ADJUSTING SCREW
6WEDGE POSITION STOP HANDLE
(OUTSIDE OF FRAME)
16REBATE CLAMP LOCKING HANDLE
7AIR PEDAL (page 3) 173rd POSITION LOCKING KNOB
8• CROSSBAR 18PRE-CLAMPING LEVER
9MAGNETIC ADJUSTABLE ROD CLAMP
ASSEMBLY
19BUTTONS FOR LOCKING/UNLOCKING
BACK FENCES’ TILTING
10STAPLING STOP 20SLIDING TABLE
21PRE-CLAMPING ADJUTMENT VALVE
CS20 CART
AIR OPERATED
UNDERPINNER
19
20
11
12
21
16
13
14
WORK POSITION REFERENCE
Non contractual document - Cassese France®- Document non contractuel
1 - PRESENTATION 2
A) INTRODUCTION 2
B) ACCESSORIES SUPPLIED WITH THE MACHINE 2
C) TECHNICAL SPECIFICATIONS OF CS20 CART 2
D) OPTIONS 2
E) GUARANTEE 2
2 - PUTTING INTO OPERATION 3
A) LEVEL THE MACHINE 3
B) AIR LINE FITTINGS 3
3 - ADJUSTMENTS 4
A) ADJUSTING THE 2 BACK FENCES 4
B) PRECLAMPING 4
C) SELECTION OF WEDGE POSITIONS 5
D) SETTING AND STORING THE WEDGE POSITIONS 5
E) SELECTION OF TOP PRESSER END 8
4 - USE 9
A) MEANS OF JOINING 9
B) LOADING OF CARTRIDGE WEDGES 9
C) CHANGING WEDGE SIZE 9
D) JOINING THE FRAME 10
5 - MAINTENANCE 11
A) DISMANTLING THE WEDGE DISTRIBUTOR BLOCK 11
B) CLEANING AND LUBRICATION OF THE WEDGE DISTRIBUTOR BLOCK 12
C) REMOVAL OF THE WEDGE DRIVER BLADE 13
D) REPLACEMENT OF THE WEDGE DRIVER BLADE 14
E) UNJAMMING OF THE WEDGE DISTRIBUTOR BLOCK 15
F) REMOVAL OF THE FRONT PANEL 16
G) OPENING THE BACK PANEL 17
H) REPLACEMENT OF THE WEDGE DISTRIBUTION CHANNEL WIRE-STRAINER 17
I) TROUBLESHOOTING 18
CS20 CART - TECHNICAL & USER MANUAL
CONTENTS Page
1
Non contractual document - Cassese France®- Document non contractuel
1 - PRESENTATION
A) INTRODUCTION
Thanks for having purchased the CS20 CART underpinner and for your trust in Cassese®
and manufacturing highest quality underpinners, for which we are world-famous. The
Joining operation is carried out by using Genuine Cassese®Cartridge Wedges, specially
B) ACCESSORIES SUPPLIED WITH THE MACHINE
A) 1 Magnetic adjustable rod clamp + 1 Chevron holder + 1 Magnetic chevron clamp +
1 Chevron rubber.
C) 1 Wedge driver blade for using CASSESE®Genuine Cartridge Wedges.
D) 1 Allen Key 2.5 mm + 1 Allen Key 3 mm.
E) 1 Grease Tube.
C) TECHNICAL SPECIFICATIONS OF CS20 CART
1/2)
Cassese®Genuine Cartridge Wedges sizes: 5, 7, 10, 12 and 15 mm.
3 wedge types : Softwood, Hardwood & MDF. Use only Cassese®Genuine Cartridge Wedges.
3/16
1/4).
D) OPTIONS
E) GUARANTEE
One year guarantee for parts and labour against manufacturing defects. Wear parts and
those damaged as a result of non compliance with the instructions of the present manual are
parts.
2
A B CDE
Z1879
Z506 Z1896Z1882
Z21525
Z21524
+
+
Z24703
Z26999
Non contractual document - Cassese France®- Document non contractuel
3
A) LEVEL THE MACHINE
B) AIR LINE FITTINGS
The CS20 CART must be connected to the
air source located under its front panel, at
the level of air connector.
Make sure that the air pressure on the air
If not, correct it with the air pressure
regulator knob 13.
AFTER UNPACKING
THE MACHINE, SET THE
4 FEET TO LEVEL THE
MACHINE
7
Q/R US male
connector - Z701
Standard hose
connector - Z556
Quick release
Air Connector
- Z749
Included in the machine Customer’s air connection
2 - PUTTING INTO OPERATION
FIGURE A
Non contractual document - Cassese France®- Document non contractuel
4
table 11
Unlock button 19A
Push the moulding against the back
fence 1so that it adapts to the shape of
the back of the moulding and lock
button 19A.
Put the second piece of the moulding
against the back fence 2so that it adapts
to the shape of the back of the moulding
and lock button 19B.
Unlock button 19B
A) ADJUSTING THE 2 BACK FENCES
B) PRECLAMPING
3 - ADJUSTMENTS
Clamp adjustement
Set the lever 18 in position 1
Put the moulding on table 11
Unlock handle 16 and slide the rebate clamp against the moulding.
Lock handle 16.
Set lever 18 in position 2.
19A
11
19B
16
Position 1
FIGURE A
Position 2
18
Non contractual document - Cassese France®- Document non contractuel
5
D) SETTING AND STORING THE WEDGE POSITIONS
Unlock the wedge position stop handles 5, 6 and 17.
6
17
5
C) SELECTION OF WEDGE POSITIONS
The CS20 CART is designed to join mouldings in one, two or more positions
without limitation of the number of wedges in any of those places. The selection
depends on the width and height of the moulding to join.
shall be respected.
Same size wedges can be stacked in order to avoid changing the size of wedge
when joining tall mouldings.
140mm
stroke
2mm MINIMUM
2mm MINIMUM
AS A GENERAL RULE, THE WEDGE POSITIONS MUST BE SELECTED
VERTICALLY TO THE HIGHEST POINTS OF THE MOULDINGS.
Non contractual document - Cassese France®- Document non contractuel
1and slide the
moulding in contact with the 2nd back fence 2.
Move forward the sliding table 20 until
the position where you want to insert
WEDGE EXIT
the wedge position stop handle 6against
the stapling stop 10 and tighten it.
6
Setting up the stapling position
close to the inside of the frame :
Move backwards the sliding table 20,
until you have reached the furthest
position to the inside of the frame
Then bring the wedge position stop
handle 5against the stapling stop 10
and tighten it.
Now the two positions of joining are
set and the sliding table can move
only within the limits of these two
positions.
10
20
6
WEDGE
EXIT
WEDGE
EXIT
10
5
20
Setting up the stapling position close
to the outside of the frame :
Non contractual document - Cassese France®- Document non contractuel
If you want to insert and stack
up some wedges between both
sliding table 20 at required
position.
Then lock 3rd position locking
knob 17.
the back fences and press the
pedal as many times as necessary
in order to stack the required
amount of wedges.
17
7
20
Non contractual document - Cassese France®- Document non contractuel
E) SELECTION OF A TOP PRESSER END
It helps to avoid any mistakes in
the joining of the frame.
8
Z21525
Z18065
Z1783
Z1791
OPTIONAL
Z24703
GOOD BAD
Options Green Round Clamp HARDWOOD 30 & 45mm
Yellow Round Clamp SOFTWOOD 30 & 45mm
Always have
the notch
to the front of
the machine.
A magnetic adjustable rod
clamp comes with your
machine as a standard
thanks to the locking ring
pin and can be set at 1 to 7
positions.
the mouldings.
Accessories supplied
with the machine Magnetic Chevron Clamp HARDWOOD &
SOFTWOOD ONE SIZE
or for hard to reach surfaces.
OPTIONS: The round clamps are dedicated to complicated forms and sloped mouldings.
Pay attention to properly
position the magnetic
chevron clamp : the sides
of the chevron must be
parallel to back fences 1
and 2.
21
21
NEW MAGNETIC
ADJUSTABLE CLAMPS
Now with quick-change magnetic
clamps, it is easy to change from
chevron to a round clamp.
Non contractual document - Cassese France®- Document non contractuel
9
4 - USE
275 wedges)
=
11.000 wedges/
box
cartridges
wedges)
=
1.650
wedges/box
A) MEANS OF JOINING
Joining is performed by using metal wedges, a Cassese
invention, specially designed to ensure perfect corners.
WHITE
REFERENCE
30303NCOI
30305NCOI
31305BDCO
30307NCOI
31307BDCO
30310NCOI
31310BDCO
30312NCOI
31312BDCO
30315NCOI
31315BDCO
TYPE
3mm
5mm
5mm HW
7mm
7mm HW
10mm
10mm HW
12mm
12mm HW
15mm
15mm HW
TYPE
3mm
5mm
5mm HW
7mm
7mm HW
10mm
10mm HW
12mm
12mm HW
15mm
15mm HW
REFERENCE
30403NCOI
30405NCOI
31405BDCO
30407NCOI
31407BDCO
30410NCOI
31410BDCO
30412NCOI
31412BDCO
30415NCOI
31415BDCO
ORANGE
PINK
CYAN
BLUE
WHITE
B) LOADING OF CARTRIDGE WEDGES
C) CHANGING WEDGES SIZE
3
They come in eco-friendly cartridges, thanks to a recyclable plastic, that are color-coded per size
Your CS20 CART underpinner is designed for using all sizes of CASSESE®Genuine Cartridge
Wedges without having to change any parts on the machine or having to adjust anything.
For the best corner join, reliability and performance, use only CASSESE®Genuine Cartridge
Wedges.
Turn handle for loading wedges 3 in
direction of arrow in order to bring
back cartridge wedges pusher.
While holding handle in this position,
insert cartridge into cartridge channel.
Then gently release the handle for
loading wedges 3.
Repeat the procedure of loading cartridge
wedges but remove the cartridge.
Then insert the new size of cartridge wedges.
Then release the 3.
Non contractual document - Cassese France®- Document non contractuel
D) JOINING THE FRAME
1st step :1and push
it so that its mitre end reaches the other back fence 2.
2nd step : Holding it so, put the second moulding against back fence
2
3rd step : Holding the mouldings in place against each other, hold
the back fences 1 & 2 with your thumbs. Move the sliding table
20 backwards until the wedge position stop handle 5reaches the
stapling stop 10.
4th step : Press half-way down the pedal 7, so that the two mouldings
are tightened by the rebate clamp.
Then press the pedal fully down to insert the wedge.
Note: If several wedges are to be stacked up in the same position,
raise your foot slightly to keep the rebate clamp activated against
the mouldings, then press fully down: the second wedge is inserted
5th step : If there is a second stapling position, keep your foot pressing
down on the pedal. Move the sliding table 20 to the second position,
raise your foot slightly up, then push the pedal fully down to insert
the second wedge.
Then release the pedal completely.
N.B : In case you want to stack up some wedges in an intermediate
position, move the sliding table 20 at required position and lock the
3rd position locking knob 17 to stack the wedges up. Then unlock knob
17.
10
Non contractual document - Cassese France®- Document non contractuel
11
CAUTION! To ensure your safety, it is imperative to disconnect the air supply coupler before
any intervention on the mechanical and pneumatic components of the machine.
5 - MAINTENANCE
A) DISMANTLING THE WEDGE DISTRIBUTOR BLOCK
Wedge Distributor Block
Periodically, remove the wedge distributor block and clean it with an air gun.
It is recommended to lubricate the wedge driver blade (use the Cassese’s grease Z1896).
To do so, you will have to remove the wedge distributor block with the 2,5mm Allen Key and
perform this procedure. First, remove the cartridge of wedges from the underpinner.
CAUTION: WHEN USING COMPRESSED AIR, WEAR SAFETY GLASSES.
Unlock half a turn the locking screw of the
wedge distribution block with the 2.5mm Allen
key that is supplied with the machine.
Pull up the wedge
distributor block.
Remove the wedge distributor
block from the machine.
Pull up the crossbar in order to move
the wedge distributor block out of its
place.
1. 2.
3. 4.
5.
Pull up the crossbar in order to insert the
wedge distributor block on the wedge
driver blade with the window in direction
of the cartridge of wedges.
Apply a small amount of grease at the
bottom of the wedge distributor block.
Tighten the locking screw of the wedge
distributor block, paying attention to
level it with the working table.
7.
6.
8.
Non contractual document - Cassese France®- Document non contractuel
12
To clean up the wedge distributor block in order to avoid any stapling problem,
follow steps 1 to 5 of instructions of A)
B) CLEANING AND LUBRICATION OF THE WEDGE DISTRIBUTOR BLOCK
Unlock the two remaining screws to
remove the center post of the wedge
distributor block. Caution! : These are
the smallest screws of the block.
Unlock the four corner screws of
the wedge distributor block with the
2.5mm Allen key supplied with the
machine. Separate the two pieces.
Insert the last piece as shown in
the picture.
Before tightening the screws, check the
level of the pieces on the top of the wedge
distributor block in order to have a perfect
reassembly as shown in the picture.
Pull up the crossbar in order to insert the
wedge distributor block on the wedge
driver blade with the window facing the
cartridge channel.
After having cleaned up the wedge distributor
attention to level them on the top before
tightening the screws. The window must be
Apply a small amount of
grease at the bottom of the
wedge distributor block.
Tighten the locking screw of the wedge
distributor block, paying attention to
level it with the working table.
1. 2.
3. 4.
5.
7.
6.
8.
Non contractual document - Cassese France®- Document non contractuel
13
Unscrew the locking screw of the
wedge distributor block by 1/2
turn
Pull up the wedge distributor block
Prepare the magnetic adjustable rod
clamp assembly as per the picture
here above.
Pull up the crossbar.
Place the magnetic adjustable rod
clamp assembly with the wedge
distributor block under it as shown
here above.
1. 2.
3. 4.
5. 6.
The wedge driver blade is now pulled
up, so that you can remove it from its
place.
C) REMOVAL OF THE WEDGE DRIVER BLADE
In case you need to change the wedge driver blade, please follow this procedure with the
wedge distributor block outside of the machine.
Remove the cartridge of wedges and the magnetic adjustable rod clamp assembly.
Non contractual document - Cassese France®- Document non contractuel
C) REMOVAL OF THE WEDGE DRIVER BLADE
Use a pair of plyers to remove the wedge driver
blade and twist it in order to take it out.
Do not pull it straight up!
Push down the wedge driver blade using a
piece of wood or moulding. Press the pedal
to complete the locking of the wedge driver
blade.
Check the wedge driver blade : it should be
able to slide with no resistance.
Put some grease on the bottom of
the wedge distributor block. Insert
inside it a new wedge driver blade,
on the circle).
Relocate the wedge distributor block in
its housing with the window towards the
cartridge. Lock it using the 2,5mm Allen
key.
The upper end of the wedge
driver blade will remain out of
the wedge distributor block.
1.
7.
2.
3. 4.
D) REPLACEMENT OF THE WEDGE DRIVER BLADE
14
Non contractual document - Cassese France®- Document non contractuel
E) UNJAMMING OF THE WEDGE DISTRIBUTOR BLOCK
distributor for further instructions.
If you have succeeded in removing the wedge distributor block :
-If the old wedge driver blade is stuck in the wedge distributor block :
PERFORM THE PROCEDURE B STEP 1 TO STEP 5, THEN PROCEED TO PROCEDURE E
COMPLETELY.
-If the old wedge driver blade is damaged and remains in the machine :
PERFORM THE PROCEDURE B STEP 1 TO STEP 5, THEN PROCEED TO PROCEDURE C +
D COMPLETELY.
If the wedge driver blade or a wedge is jamming your wedge distributor block, please
follow this procedure :
-Remove the cartridge located inside the underpinner, and the magnetic adjustable rod
clamp assembly.
a 2.5mm Allen key, unlock the handle for loading wedges 3and remove the sliding
table 20.
-Pull up the wedge distributor block. If the cartridge was jammed inside, ask for the
help of someone to turn the handle for loading wedges 3. Then pull up the wedge
distribution block and the cartridge.
the crossbar as shown in the picture here below.
15
Non contractual document - Cassese France®- Document non contractuel
F) REMOVAL OF THE FRONT PANEL
You can access the air system and the
inside of the machine.
16
1. 2.
3. 4.
Remove the air connector from the valve.
Unlock half a turn both screws located at the bottom
of the front panel.
Lower down slightly the front panel, then
tilt it towards the outside of the machine.
Lock both screws.
Non contractual document - Cassese France®- Document non contractuel
17
G) OPENING THE BACK PANEL
In order to access more easily to mechanical parts, you will need to slide down the back
panel :
Unlock the screw shown
above.
Then, just slide down
the back panel.
H) REPLACEMENT OF THE WEDGE DISTRIBUTION CHANNEL WIRE-
STRAINER
At the other hand of the wire-strain-
remove its 2nd holding screw.
Using the Pipe wrench, remove the nut
holding the wire-strainer on its screw.
Release the wire-strainer from its screw.
First, slide down the back pannel as described previously.
You will need :
- Pipe Wrench 7mm
- Allen Key 4mm
1. 2.
3. Repeat the procedure backward to install and fasten the new wire-strainer.
Table of contents
Languages:
Other Cassese Tools Storage manuals
Popular Tools Storage manuals by other brands
Sealey
Sealey AP0618 instructions
Tennsco
Tennsco 1340397 Assembly Instructions/Parts Manual
DIVERSIFIED WOODCRAFTS
DIVERSIFIED WOODCRAFTS WW31-0V SERIES Assembly instructions
HOLZMANN MASCHINEN
HOLZMANN MASCHINEN WB162L Assembly instruction
Jefferson
Jefferson JEFTBX07A user guide
Husky
Husky H40CH4TR6 Use and care guide
Craftsman
Craftsman evolv F1711 Operator's manual
Yukon
Yukon 56613 Owner's manual & safety instructions
Sealey
Sealey AP28104BR instructions
Triton
Triton LocBoard LBC-4 Assembly instructions
DIVERSIFIED WOODCRAFTS
DIVERSIFIED WOODCRAFTS A32 Series Assembly instructions
Bilt
Bilt Trinity TLS-0408 owner's manual
