Cassese CS200 CART User manual

USER & PARTS MANUAL
Version 3
05/2018
Version 1
07/2014

USER MANUAL
CS200 CART
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USER MANUAL
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INDEX
I. USER MANUAL / ENGLISH............................................................................................ 5
1PRESENTATION .................................................................................................................................................. 6
1.A WORKING TABLE............................................................................................................................................................6
1.B INTRODUCTION..............................................................................................................................................................6
1.C ACCESSORIES SUPPLIED WITH THE MACHINE ...............................................................................................................7
1.D TECHNICAL SPECIFICATIONS OF CS200 CART.................................................................................................................9
1.E OPTIONS.........................................................................................................................................................................9
1.F GUARANTEE ...................................................................................................................................................................9
2SETUP .............................................................................................................................................................. 10
2.A UNPACKING THE MACHINE..........................................................................................................................................10
2.BAIR LINE FITTINGS ........................................................................................................................................................11
2.C CONNECTING TO THE AIR SOURCE ..............................................................................................................................11
3ADJUSTMENTS................................................................................................................................................. 13
3.A ADJUSTMENT OF THE SLIDING TABLE..........................................................................................................................13
3.B PROPER ADJUSTMENT OF MAGNETIC ADJUSTABLE ROD CLAMP ...............................................................................13
3.C SPECIFIC USE OF THE SPACER BARS .............................................................................................................................14
3.D SELECTING THE WEDGES POSITIONS ...........................................................................................................................15
3.E THREE ESSENTIAL RULES ..............................................................................................................................................15
3.F ADJUSTING THE JOINING ANGLE .................................................................................................................................15
3.G MEANS OF JOINING .....................................................................................................................................................16
3.H LOADING OF THE WEDGES ..........................................................................................................................................16
3.I CHANGING WEDGES SIZE .................................................................................................................................................17
3.J SETTING THE SHOOTING POSITIONS ................................................................................................................................17
4JOINING THE FRAME ........................................................................................................................................ 19
5MAINTENANCE ................................................................................................................................................ 20
5.A SAFETY INSTRUCTIONS.................................................................................................................................................20
5.B MAINTENANCE PLAN ...................................................................................................................................................20
5.B.a Daily maintenance:.....................................................................................................................................................................20
5.B.b Regular maintenance:.................................................................................................................................................................20
5.B.c Every 6 months:..........................................................................................................................................................................21
5.C REMOVING THE DISTRIBUTOR HEAD...........................................................................................................................21
5.D LUBRICATING THE DISTRIBUTOR HEAD .......................................................................................................................22
5.E UNJAMMING THE MACHINE........................................................................................................................................22
5.F OPENING THE SIDE PANEL ...........................................................................................................................................23
5.G LUBRICATING THE HORIZONTAL COLUMNS ................................................................................................................23
5.H TESTING THE SAFETIES OF THE MACHINE....................................................................................................................24
5.I TROUBLE SHOOTING ........................................................................................................................................................24
II. MANUEL D’UTILISATION / FRANCAIS......................................................................... 26
1PRESENTATION ................................................................................................................................................ 27
1.A TABLE D’ASSEMBLAGE ................................................................................................................................................27
1.B INTRODUCTION............................................................................................................................................................28
1.A ACCESSOIRES FOURNIS AVEC LA MACHINE .................................................................................................................28
1.B SPECIFICATIONS TECHNIQUES .....................................................................................................................................30
1.C OPTIONS.......................................................................................................................................................................30
1.D GARANTIE.....................................................................................................................................................................30
2MISE EN ROUTE................................................................................................................................................ 31
2.A DEBALLAGE DE LA MACHINE........................................................................................................................................31

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2.B RACCORDS....................................................................................................................................................................32
2.C RACCORDEMENT A L’AIR COMPRIMÉ..........................................................................................................................32
3REGLAGES........................................................................................................................................................ 34
3.A REGLAGE DE LA TABLE COULISSANTE ..........................................................................................................................34
3.B REGLAGE DU PRESSEUR VERTICAL...............................................................................................................................34
3.C UTILISATION DU JEU DE BARRETTES............................................................................................................................35
3.D SELECTION DES POSITIONS D’AGRAFAGE ....................................................................................................................36
3.E TROIS REGLES ESSENTIELLES POUR L’ASSEMBLAGE ....................................................................................................36
3.F REGLAGE DE L’ANGLE D’ASSEMBLAGE ........................................................................................................................36
3.G MOYEN D’ASSEMBLAGE...............................................................................................................................................37
3.H CHARGEMENT DES AGRAFES .......................................................................................................................................37
3.I CHANGER DE TAILLE D’AGRAFES......................................................................................................................................38
3.J REGLAGE DES POSITIONS D’AGRAFAGE ...........................................................................................................................38
4ASSEMBLAGE DU CADRE .................................................................................................................................. 40
5MAINTENANCE ................................................................................................................................................ 41
5.A INSTRUCTIONS RELATIVES A LA SECURITE...................................................................................................................41
5.B PROGRAMME DE MAINTENANCE................................................................................................................................41
5.B.a Maintenance quotidienne: .........................................................................................................................................................41
5.B.b Maintenance préventive: ...........................................................................................................................................................41
5.B.c Tous les six mois: ........................................................................................................................................................................42
5.C DEMONTAGE DE LA TETE DE DISTRIBUTION ...............................................................................................................42
5.D LUBRIFICATION DE LA TETE DE DISTRIBUTION ............................................................................................................43
5.E DEBLOCAGE DE LA MACHINE.......................................................................................................................................43
5.F OUVERTURE DU PANNEAU LATERAL ...........................................................................................................................44
5.G LUBRIFICATION DES COLONNES HORIZONTALES.......................................................................................................44
5.H VERIFICATION DES SECURITES DE LA MACHINE ..........................................................................................................45
5.I GUIDE DE DEPANNAGE ....................................................................................................................................................46
III. EXPLODED VIEWS/ VUE ECLATEES ............................................................................. 47
IV. SPARE PARTS LIST / NOMENCLATURE........................................................................ 59
V. PNEUMATIC SCHEMATIC / SCHEMA PNEUMATIQUE.................................................. 63
VI. CE CERTIFICATE / DECLARATION DE CONFORMITE..................................................... 64

I. USER MANUAL / ENGLISH
Your safety is our priority
This symbol on the machine reminds the
operator to read this manual before operating
this joiner.
This symbol on the machine reminds the
operator to wear acoustic protections before
operating this joiner.
PRIOR TO PERFORM ANY MAINTENANCE, MACHINE MUST BE LOCKED AND UNPLUGGED FROM AIR SUPPLY,
REFER TO CHAPTER I.5.A SAFETY INSTRUCTIONS (PAGE 20). DO NOT OPERATE THE MACHINE IF COVERS OR
PROTECTIONS ARE MISSING.
This symbol in the manual is to mention some
tricks that can help you saving time or improve
your production.
This symbol in the manual is to mention safety
instructions.
This symbol in the manual is to mention needed
tools to perform a procedure.

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1PRESENTATION
1.A WORKING TABLE
Magnetic adjustable rod clamp assembly
1
Joystick
2
Crossbar
3
Word impossibSliding table handle
4
Sliding table
5
1st back fence
6
Angle adjusting screw
7
2nd back fence
8
Wedge distributor
9
Rebate clamp
10
Clamp pressure regulator
11
Air pressure gauge
12
Air pressure indicator
13
Wedge loading button
14
Pre-clamping button
15
Air valve
16
Inside stop’s position handle
17
Outside stop’s position handle
18
4
1
6
5
7
8
9
10
3
2
11
18
17
13
14
15
11
12
16

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1.B INTRODUCTION
Thanks for having purchased the CS200 CART underpinner and for your trust in Cassese® products. The CS200 CART benefits from
Cassese’s experience since 1976 in designing and manufacturing highest quality underpinners, for which we are world-famous.
The CS200 CART will allow you to join, wooden, plastic and MDF profiles (patent n° 7522814). Joining operation is carried out by
using Genuine Cassese® Cartridge Wedges, specially designed to perform perfect and tight frames’ corners.
1.C ACCESSORIES SUPPLIED WITH THE MACHINE
Z26999:
1 x Magnetic adjustable rod
clamp
Z24703:
1 x Chevron holder
Z21525:
1 x Chevron rubber assy
Z506:
1 x Wedge driver blade for
using CASSESE
®
Genuine
Cartridge Wedges
Z1882:
1 x Allen Key 3 mm
Z1884:
1 x Allen Key 4 mm
Z1885:
1 x Allen Key 5 mm
Z1879:
1 x Allen Key 2.5 mm
Z1896:
1 x Grease Tube
Z3078:
Spacer bars
1 box of 7 mm Softwood
1 box of 10mm Hardwood
1 box of 10mm Softwood
Z535:
Wedge removal tool

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Z1783:
Yellow round clamp
Z1791:
Green round clamp
Z18065:
Round clamp holder
Z21524:
1 x Chevron rubber
Z556:
Grooved connector
Z701:
Male US connector F1/4
Z749:
Quick coupling
Z1343 (x4):
Nut
Z1612 (x4):
Washer
Z25780 (x4):
Levelling feet

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1.D TECHNICAL SPECIFICATIONS OF CS200 CART
Minimum moulding width: 5mm (3/16”) / Minimum moulding height : 7 mm (1/4”)
Maximum moulding width : 150 mm ( 5 29/32“) / Maximum moulding height : 100 mm ( 4 13/32” )
Maximum stroke between first and last wedge (at 45°) : 190 mm (7 31/64”)
3 wedge types : Softwood, Hardwood & MDF. Use only Cassese® Genuine Cartridge Wedges.
Cassese® Genuine Cartridge Wedges sizes: 5, 7, 10, 12 and 15 mm.
Machine gross weight : 44 kg .
Dimensions : Width 600mm (2ft 219/64’’) x Depth 589mm (1ft 113/16”) x Height 1171mm (3ft 107/64’’).
Air Supply : Compressed air 6-7 bars
Average consumption per cycle : 2 Nl at 6 bars (we consider one cycle is a corner with 2 positions and 1 wedge per position)
1.E OPTIONS
1.F GUARANTEE
One year guarantee for parts and labor against manufacturing defects. Wearing parts* and those damaged as a
result of non-appliance with the instructions of the present manual are excluded from the guarantee.
*Chevron rubbers, round clamps and wedge driver blades are considered as wearing parts.
Z25147:
Stainless steel shelf for
wedges and accessories

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2SETUP
2.A UNPACKING THE MACHINE
After unpacking the
machine, install and
set the 4 feet to level
the machine. Make
sure the 4 feet are
touching the floor,
machine must be
steady.
When installing the machine, make sure the floor will be flat and strong enough to support its weight. It should
be installed in a dry environment providing temperate temperature. The floor should be flat and clean. Select
a location with proper lighting.
When levelling the machine, if the machine is installed against a working table, make sure a long frame will not
be risen up by the table, because this would cause bad joining. Working table and machine should be levelled
together.
Figure 2-2
Figure 2-1
Remove the 4 bolts to
free the machine from
the crate. They are
located under the
pallet.
Cut both plastic strips
in order to free the
box and lift up the
wood cover with the
help of a second
person.
Figure 2-3
Cutter
Flat span N.13 & N.17
Allen key N.5
Bubble level