Castellari Olivance EP V2 Guide

Olivance
EP V2
EP S V2
ELECTRIC RACKS
USER MANUAL AND MAINTENANCE

OLIVANCE EP - EP S
2
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
index
The manual in language is available on the www.castellarisrl.com
Use and maintenance manual: www.castellarisrl.com
Manuale of use and maintenance: www.castellarisrl.com
MANUFACTURE OF USE AND MAINTENANCE: www.castellarisrl.com
Sommario
1. DESCRIPTION OF THE GENERAL CHARACTERISTICS OF MACHINERY.................................3
1.1. Purpose of the manual ........................................................................................................ 3
1.2. Identification of machines ................................................................................................... 3
1.3. Description of machines and technical data ....................................................................... 3
1.4 Subject to whom the manual is addressed ......................................................................... 4
1.5 Intended and unforeseen uses of machinery...................................................................... 4
1.6 Security and security devices............................................................................................... 5
1.7 Risks arising from the use of machines ............................................................................... 5
1.7.1 Noise risk .......................................................................................................................... 5
1.7.2 Vibration risk..................................................................................................................... 5
1.8 Olivance EP L/C V2 Components ..................................................................................... 6
1.9 Specify Olivance EP L/C V2 Components ......................................................................... 10
1.10 Specify Olivance EP-S L/C V2 Components .................................................................... 10
1.11 Olivance EP-S L/C V2 Components .................................................................................. 11
2. SAFETY AND PREVENTION.......................................................................................... 15
2.1. Safety signals (pictograms) ................................................................................................ 15
2.2. General safety standards................................................................................................... 15
2.3. Safety in use and maintenance.......................................................................................... 15
2.3.1. Safety in use.................................................................................................................... 15
2.3.2. Maintenance safety........................................................................................................ 15
2.4. Ecology and pollution ........................................................................................................ 16
2.4.1. Waste management .......................................................................................................... 16
2.4.2. User information................................................................................................................ 16
3. USE........................................................................................................................... 16
3.1. Handling and transport...................................................................................................... 16
3.2. Before use.......................................................................................................................... 16
3.3. connection ......................................................................................................................... 16
3.4. Use of machines................................................................................................................. 17
4. MAINTENANCE AND CLEANING .................................................................................. 17
4.1. Routine maintenance ........................................................................................................ 17
4.2. Assembly and disassembly of combs EP L/C V2 ................................................................ 18
4.3. Assembly and disassembly of combs EP-S L/C V2............................................................. 19
4.4. Cleaning and lubrication of machines ............................................................................... 20
4.5. Set-aside ............................................................................................................................ 20
4.6. Dismantling of machinery.................................................................................................. 20
4.7. Spare parts......................................................................................................................... 20
5. WARRANTY CONDITIONS ........................................................................................... 21
5.1. Exclusion from warranty.................................................................................................... 21
6. Declaration of conformity ........................................................................................ 21

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
1. DESCRIPTION OF THE GENERAL CHARACTERISTICS OF MACHINERY
1.1. Purpose of the manual
This manual collects the necessary instructions for a correct and safe use of electric rakes
collect olives"Olivance EP L/C V2" and"Olivance EP-S L/C V2", hereafter also defined
as "machines", made by Castellari S.r.l., of Imola (BO).
Before the use of the machines, it is important to read and follow carefully the instructions
given in this manual, since compliance with the indications given, together with proper
maintenance, depends on the regular operation and durability of the machines
themselves.
NB: This manual is an integral part of the machines, it must always accompany it in any
movement or resale. Storage in a safe place is recommended, of which all possible users
must be informed.
1.2. Identification of machines
The machines are equipped with an identification plate with the following data:
Name of manufacturer and full address;
Product name;
Indication of PPE to be used;
Indication of danger.
"CE" mark and year of production are printed directly from lime on the tool.
1.3. Description of machines and technical data
The electric rakes"Olivance EP L/C V2" and"Olivance EP-S L/C V2" are machines
designed to make it easier and easier to harvest olives in complete respect of the plant.
The shape and movement of the teeth of the rake are in fact such as to prevent violent
mechanical stresses, which could damage the plant.
The fall of the fruits occurs by entangling between the teeth of the rake. Inside the head,
where the combs are housed, there is the motorization group with the reduction gears.
The operating head is located at the end of an extendable telescopic rod that allows the
head with the comb to reach the foliage of the trees on which to collect the fruits. The
telescopic manoeuvring rod is equipped with a lock-system closure and is crossed by the
power cord, equipped with pliers for connection to the power battery.
TECHNICAL DATA OLIVANCE EP L/C V2:
POWER SUPPLY
tension
12V
length
1,6 -2,2 m
2,2-3 m
weight
2,5 Kg
2,8 Kg
Power cable length
15 m
Beat frequency
1150/min
Engine power
80 watts
Recommended battery
60 Ah- 80 Ah depending on usage
Engine power
80 watts

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
TECHNICAL DATA OLIVANCE EP-S L/C V2:
feeding Electric
tension
12V
length
1,6-2,2 m
2,2-3 m
weight
2,5 Kg
2,8 Kg
Power cable length
15m
Beat frequency
1150/min
Engine power
80 watts
Recommended battery
60 h- 80 Ah based on usage
1.4 Subject to whom the manual is addressed
This manual is the essential guide for all users who, in various ways, can use or
take care of the machines in carrying out different tasks.
Here are the possible professional profiles:
user:
Person, entity or company that buys or rents the machines and intends to use it for
the purpose. His is the responsibility of the machines and the training of those who
work around them.
operator:
Person trained in the use of machines.
It is able to conduct the machines through the use of the controls arranged on the
push button, it can intervene only to make simple adjustments. It is not authorized
to perform maintenance on the electrical or mechanical system of the machines.
Mechanical maintainer:
Specialized technician able to intervene on mechanical organs and transmissions to
carry out all the necessary maintenance and repairs. It is not allowed to carry out
electrical maintenance on the machines.
Electric maintainer:
Specialized technician able to operate in the presence of voltage inside electrical
panels or derivation boxes. It is not allowed to perform maintenance on mechanical
parts.
1.5 Intended and unforeseen uses of machinery
The machines are intended to be used exclusively for the collection of olives by
shaking branches. They are intended for professional use. Operators must be
eligible and be able to read and understand what is stated in this manual. Machinery
should be used in the light of the existing accident prevention rules, the conditions of
use and the characteristics of the machine itself.
danger:
Be careful not to use the machine in environments with an explosive
atmosphere!
Due to the use of electrical components do not use in case of bad weather
or thunderstorms.

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
1.6 Security and security devices
The machines are equipped with safety devices to protect the operator from all moving
parts of the same.
Protective Carter: A fixed device that prevents direct contact with moving organs or
dangerous parts of machines. Protection can only be removed by using appropriate tools.
When the machines are in operation, the protective crankcase must be properly mounted.
Electrical interruption device: Allows the immediate interruption of all functions of the
machines in case of an anomaly of the same. The intervention of this protection involves
the emergency stop of the machines. In order for it to be reactivated, you must reset the
device that caused the shutdown (fuse) by placing the start button in the stop
position before restoring.
1.7 Risks arising from the use of machines
1.7.1 Noise risk
The sound level was detected by measuring the emission with moving machines in
accordance with UNI EN ISO 11201 : 2010. The following values were collected: -
Surface sound pressure level LpA (A) dB 76.55
The values found conclude that the operation of the machines involves a high
level of noise.
During the use of the machines it is therefore mandatory to use eight protectors
such as headphones or earplugs, to avoid the onset of damage to the hearing
apparatus over time.
1.7.2 Vibration risk
The vibration level was measured with moving machines, in accordance with UNI
EN ISO 5349-1 2004 for the evaluation of vibrations transmitted to the MANO-
BRACCIO system.
The following value has been collected:
Hand-arm vibration level: 10.2 m/s2 considering the heaviest use of the 3mt open
machine. It is advisable to evaluate according to local laws the possible use of PPE.

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
1.8 Olivance EP L/C V2 Components

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
OLIVANCE EP L/C V2
POS
.
SET
CODE
SET DESCRIPTION
PAC
K
1
OE300100
ENGINE SET
1
2
OE300105
MOTOR SCREW SET
1
3
OE300315
OLIVANCE EP FRAME SET COMPLETE WITH BEARINGS
1
4
OE300305
OLIVANCE EP CHASSIS SET COMPLETE WITH GEARS
1
5
OE300130
BEARING 625 ZZ
1
6
OE300115
CONICAL CROWN
1
7
OE300120
CYLINDRICAL PINION
1
8
OE300140
BEARING FIXING KIT
1
9
OE300135
BEARING 626 ZZ
1
10
OE300125
CYLINDRICAL CROWN WITH PARTNA
1
11
OE300181
SET BIELLA OLIVANCE EP
1
12
OE300156
LEFT CARTER SET
1
13
OE300161
SET CARTER RIGHT
1
14
OE300200
BUSHING COMB SUPPORT
1
15
OE300190
SET VITI CARTER
1
16
OE300195
SET COVER REMOVIBILE
1
17
OE300150
SET UPPER COMB OLIVANCE EVO-S/EP
1
18
OE400155
SHORT TEMPERED BUSHING
1
19
OE400150
SPACER COMB BEARINGS
1
20
100.OP07
K
SET PETTINE INFERIORE OLIVANCE EVO/EP/PN
1
21
OP51
LONG TEMPERED BUSHING
1
22
100.OP49
CHAIN MESH
1
23
OE400110
SET BLOCCACAVO
1

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)

OLIVANCE EP - EP S
9
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
23
OE400110
SET BLOCCACAVO
1
24
OE300320
COMPLETE HANDLE SET OLIVANCE EP 2016-2017 WITH CABLE
1
25
OE400106
LOWER SHELL
1
26
OE400100
UPPER SHELL
1
27
OE400141
PASSACAVO
1
28
OE800400
EXTERNAL CABLE 0.50 MT 2015-2016
1
29
OE600204
FASTON 4.8X0.5 FEMALE 90°
1
30
OE600116
FRUTTO SPINA NEW
1
31
OE600200
SWITCH PROTECTION SHELL
1
32
OE400115
SWITCH 12 A
1
33
OE400130
HANDLE SCREW SET
1
34
OE608001
SET ASTA TELESCOPICA 2-3 MT
1
35
OE608002
SET ASTA TELESCOPICA 1,5-2,2 MT
1
36
OE608003
SET THIS INTERNA OLIVANCE 2-3 MT
1
37
OE608004
SET THIS INTERNA OLIVANCE 1,5-2,2 MT
1
38
CA OR134
GASKET OR 25.80X3.53
1
39
TO900210
ALUMINIUM LONG ROD SET Ø35
1
40
TO900215
ALUMINIUM Ø35 SHORT ROD SET
1
41
OE500100
SET LOCK SYSTEM
1
42
OE500106
QUICK CLOSE SET
1
43
OE609012
TELESCOPIC ROD CABLE 2-3 MT
1
44
OE609013
TELESCOPIC ROD CABLE 1.5-2.2 MT
1
45
OE600203
FASTON 4.8X0.5 STRAIGHT FEMALE
1
46
OE800150
EXTERNAL CABLE 15 MT 2015-2016
1
47
OE800151
2015/2016 BULK CARRIER SET FOR 15 MT CABLE
1
48
TO800150
BLADE FUSE 32V 15A
1
49
TO800239
PRE-ISOLATED HEAD CONNECTOR
1
50
OE600111
NEW TAKEN FRUIT
1
51
TO800241
CAPOCORDA PUNTALINO
1
52
OE800152
START PLIERS SET
1
53
OE800153
VELCRO BAND
1
REV06-11/03/2021

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
1.9 Specify Olivance EP L/C V2 Components
1 rake
2 Carter Protected Motor Body
3 Locking body
4 This telescopic (1.5 –2.2 m; 2 to 3 m)
5 grip
6 Cable with connector (50cm)
7 Cable with connector (15 m)
8 Blade fuse fuse fuse (12 Amp)
9 Crocodile clamps for battery (12 V)
1.10 Specify Olivance EP-S L/C V2 Components
1. Rake with pull-out combs
2. Engine body protected by the crankcase
3. Telescopic rod locking body
4. This telescopic (1.5 –2.2 m; 2 -3m)
5. grip
6. Cable with connector (50 cm)
7. Cable with connector (15 m)
8. Bulk carrier (12 Amp delayed)
9. Crocodile clamps for battery (12V)

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
1.11Olivance EP-S L/C V2 Components

OLIVANCE EP - EP S
12
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
OLIVANCE EP-S L/C V2
POS.
SET CODE
SET DESCRIPTION
PACK
1
OE300100
ENGINE SET
1
2
OE300105
MOTOR SCREW SET
1
3
OE300315
OLIVANCE EP FRAME SET COMPLETE WITH BEARINGS
1
4
OE300305
OLIVANCE EP CHASSIS SET COMPLETE WITH GEARS
1
5
OE300130
BEARING 625 ZZ
1
6
OE300115
CONICAL CROWN
1
7
OE300120
CYLINDRICAL PINION
1
8
OE300140
BEARING FIXING KIT
1
9
OE300135
BEARING 626 ZZ
1
10
OE300125
CYLINDRICAL CROWN WITH PARTNA
1
11
OE300181
SET BIELLA OLIVANCE EP
1
12
100.OP12K
SET CARTER SX
1
13
100.OP13K
SET CARTER DX
1
14
OP48
BUSHING COMB SUPPORT
1
15
OE300190
SET VITI CARTER
1
16
OE300195
SET COVER REMOVIBILE
1
17
100.OP10K
UPPER COMB SET OLIVANCE EVO-S/EP-S
1
18
100.OP14K
TOP PULLABLE COMB BASE SET
1
19
100.OP44
LONG TOOTH
1
20
100.OP45
SHORT TOOTH
1
21
100.OP46
LOCKING PLUG
1
22
OE400155
SHORT TEMPERED BUSHING
1
23
OP47
SPACER COMB BEARINGS
1
24
100.OP101
EP-S/PN- S LOWER COMB SET
1
25
100.OP43
BOTTOM PULLABLE COMB BASE SET
1
26
OP51
LONG TEMPERED BUSHING
1
27
100.OP49
CHAIN MESH
1
28
OE400110
SET BLOCCACAVO
1

OLIVANCE EP - EP S
13
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)

OLIVANCE EP - EP S
14
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
28
OE400110
SET BLOCCACAVO
1
29
OE300320
COMPLETE HANDLE SET OLIVANCE EP 2016-2017 WITH CABLE
1
30
OE400106
LOWER SHELL
1
31
OE400100
UPPER SHELL
1
32
OE400141
PASSACAVO
1
33
OE800400
EXTERNAL CABLE 0.50 MT 2015-2016
1
34
OE600204
FASTON 4.8X0.5 FEMALE 90°
1
35
OE600116
FRUTTO SPINA NEW
1
36
OE600200
SWITCH PROTECTION SHELL
1
37
OE400115
SWITCH 12 A
1
38
OE400130
HANDLE SCREW SET
1
39
OE608001
SET ASTA TELESCOPICA 2-3 MT
1
40
OE608002
SET ASTA TELESCOPICA 1,5-2,2 MT
1
41
OE608003
SET THIS INTERNA OLIVANCE 2-3 MT
1
42
OE608004
SET THIS INTERNA OLIVANCE 1,5-2,2 MT
1
43
CA OR134
GASKET OR 25.80X3.53
1
44
TO900210
ALUMINIUM LONG ROD SET Ø35
1
45
TO900215
ALUMINIUM Ø35 SHORT ROD SET
1
46
OE500100
SET LOCK SYSTEM
1
47
OE500106
QUICK CLOSE SET
1
48
OE609012
TELESCOPIC ROD CABLE 2-3 MT
1
49
OE609013
TELESCOPIC ROD CABLE 1.5-2.2 MT
1
50
OE600203
FASTON 4.8X0.5 STRAIGHT FEMALE
1
51
OE800150
EXTERNAL CABLE 15 MT 2015-2016
1
52
OE800151
2015/2016 BULK CARRIER SET FOR 15 MT CABLE
1
53
TO800150
BLADE FUSE 32V 15A
1
54
TO800239
PRE-ISOLATED HEAD CONNECTOR
1
55
OE600111
NEW TAKEN FRUIT
1
56
TO800241
CAPOCORDA PUNTALINO
1
57
OE800152
START PLIERS SET
1
58
OE800153
VELCRO BAND
1
REV06-11/03/2021

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
2. SAFETY AND PREVENTION
It is very important to read this manual carefully in order to be able to minimize the risks due to a reckless
or incorrect use of the machine covered by the manual. The user will have to instruct the operator on the
risks due to the use of the machine, on the devices prepared for safety and on the general safety rules
provided for by the directives and legislation of the country of use of the machine.
2.1. Safety signals (pictograms)
The dangerous situations related to the use of the machine are indicated in the manual using the following
symbol:
The same symbol is used on the machine to highlight potential residual risks which, despite the adoption of
all possible safety standards in the construction of the machine, it has not been possible to eliminate
completely for certain conditions of use.
N.B.: It is important to keep the signals on the machine always clean and therefore clearly visible in
order to allow users a quick identification of possible risk situations during use.
2.2. General safety standards
The staff undertakes to:
-always use the personal means of protection provided for in the legislation and follow the information
in this manual,
-comply with all the indications of danger and caution reported on the machines,
-do not carry out operations or interventions on machines on their own initiative, which are not within
their competence,
-report to your superior any problem or dangerous situation that may arise.
Machinery should only be used for the use for which they were designed.
Machinery must not be operated with disassembled protections: safety barriers and crankcases must not
be removed or disengaged.
NB: Avoid wearing loose, fluttering clothes, as they may get entangled in moving parts of the
machine. It is important to use suitable clothing. The operator must not carry scissors or pointed
tools in the pockets. Mention should be made of the prohibition of transit and parking within
range of the machine outside the operator.
2.3. Safety in use and maintenance
2.3.1. Safety in use
- Before putting the machines into operation, make sure that all the safety is perfectly safe.
- The area in which the machines are used is to be considered a "Danger Zone", i.e. an area in the
vicinity of which the presence of an exposed person poses a risk to the health and safety of that
person. This is particularly the case in the case of the presence of persons not trained in the use of
machines.
- The area surrounding the operating area of the machines must always be cleaned and kept clear of
any impediment. Make sure there are no people or animals in the machine use area.
- When a person is "exposed" or is in a "danger zone", the operator must immediately intervene by
stopping the machines and possibly driving away the person in question.
- During the operation of themachinery,the operator must maintain a position that allows hisfull control,
so that he can intervene at any time and for any eventuality.
- Before you leave control of the machines, always make sure that the power supply is detached.
- Periodically check the integrity of machines as a whole, including protective equipment.
2.3.2. Maintenance safety
- Before carrying out any maintenance work on the machines, make sure that the power supply is
detached.
- Maintenance operations must always be carried out by personnel qualified forthese specific functions.
- At the end of maintenance and repair operations, before restarting the machines, the technical
manager must ensure that the work is completed, the safety restored and that the protections have
been reassembled.
- During maintenance or repair operations, the use of suitable protective clothing is mandatory, such
as:
GlovesEctor Otoprotective. Scile-proof shoes and
anti crushing

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
Adjustments, whether disengaged or without a crankcase, must be made by a single operator; during these
operations, access to the machine to non-workers is prohibited. Avoid dust deposits on the machine,
especially on the electric motor and suction filters.
NB: Do not direct water jets against the machine (e.g. for cleaning), they may generate
short circuit!
2.4. Ecology and pollution
2.4.1. Waste management
The use and maintenance of the machines generate waste products that must be disposed of in
compliance with the laws in force in the country where the machine is used. The user of the
machines is required to comply with any recommendations of the manufacturers regarding the use of
the products for the normal operation, cleaning and maintenance of the machines.
Any special waste must be disposed of by contacting specialized firms authorized for this purpose. Ensure
the correct disposal of the waste through the request of the receipt of "disposal". In the event of dismantling
of the machinery, see section 4.5.
2.4.2. User information
The crossed-out bin symbol on the equipment indicates that the product at the end of its useful
life must be collected separately from other waste and cannot be disposed of like household
waste.
The user who must/will want to get rid of this machine may refer to a person authorized to collect
and recover such equipment or, alternatively, contact the manufacturer of the equipment that
manages its end of life and follow the system indicated by it to allow its separate collection. In
case of disposal in a foreign country, contact the competent local authority.
Professional users will have to take care of agreeing on the disposal of the product at the end of their
life. Also refer to the www.registroaee.it
3. use
3.1. Handling and transport
The machines are easily transportable both in packed and free form. It is recommended to pay
attention to the airlines of the machines when it is transported for its use.
3.2. Before use
Before commissioning the machinery, the operator must have read and understood all parts of this
manual and in particular what is stated in Chapter 2 on safety.
Before using the machines for the first time:
- familiarize yourself with control devices and their functions,
- check that all components of machinery subject to wear or deterioration are in a healthy state.
- Make sure that all security systems are intact and that the fixed crankcases are in the correct
position.
- Verify that the start button is in the stop position.
3.3. connection
The machines must be connected exclusively to a well-charged battery of 12 Volts via the clamps
present at the end of the supplied power cable.
How to connect clamps:
- connect the RED CLAMP to the battery at the + SIGN
- connect the BLACK CLAMP to the battery at the SIGN -
Check the correct connection before turning on so as not to cause irreversible damage to the
machine.
NB:
- Do not connect clamps to generators, car batteries, agricultural vehicles charging groups that could
generate potentially harmful current peaks for machines. Do not use machines in contact with water.
- -Be sure to screw the screw rings of the connection sockets firmly
machine and cable, to avoid movements on the contacts that would damage the operation of the sockets
themselves

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
3.4. Use of machines
The machines are started by means of the switch placed on the handle. Once started approach with
the comb to the branch to shake. Pay attention to branches especially laden with fruits.
- Hold the machine firmly with both hands and always work in stable condition on the legs.
NB: Avoid touching moving parts of the machine in any way.
- To turn off the machine it is enough to return the switch to the opposite position to the power-on
position.
In the event that the machine is temporarily unused, it is important to place it in a stable horizontal position
in order to avoid risky falls.
Tips for use:
- The wear of the mechanical and electronic components of the machine is closely related to the mode
of use of the machine itself. Therefore avoid insisting on the branch to be shaken until you determine
the stop of the machine, this would cause a mechanical and thermal overload of the components. Try
to limit the stops as much as possible for too much effort, this will lengthen the life of your tool!
- In order to avoid dangerous overloads of effort, which may cause damage to the comb, it is
recommended to intersperse the shaking action with regular breaks, in order not to solicit the tool
beyond the standards for which it has been designed and tested.
- It is not recommended to use low or deteriorated batteries.
4. MAINTENANCE AND CLEANING
4.1. Routine maintenance
The long life of the machines and the lower operating cost depend on compliance with this standard.
Periodic checks to be carried out:
1) daily:
- Oil connecting rod system, comb and chain mesh;
- Check the wear status of moving mechanical parts;
2) On the second day:
- Tighten the carter's beeve screws;
3) Every week:
- It is recommended to disassemble the crankcase containing the motor and the gearbox to
clean the inside of the dirty or aged grease, blow the engine with clean compressed air from
the residues of the brushes' charcoals, grease the gears and close the handle.
The reported intervention times are to be considered indicative and are defined considering normal
conditions of use of the machine. They may vary according to the mode of use of the machine and in
relation to the characteristics of the environment in which it is used, e.g. humidity level, air cleaning
(presence of dust). In conditions of heavy use, it is necessary to increase the number of maintenance
interventions.
Before proceeding with any operation, make sure that the machine is turned off and with the
battery clamps detached.

OLIVANCE EP - EP S
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Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
4.2. Assembly and disassembly of combs EP L/C V2
Figure 1
Unscrew the screws (1) and pull out the
safety covers (2)
Figure 2
Insert the connecting rod (3) into the upper
comb housing (4), align the holes and insert
the false mesh (5).
Place the shooting hole of the lower comb on
the free part of the false mesh (5).
Close the fake shirt with the plate
(7) and fix the spring (8).
N.B. Carefully grease all assembly holes.
Figure 3
Align the bearing holes of the upper comb (4)
to the holes indicated in the crankcase as no. 1
and insert the screw (9) by interposing the
washer (10); on the opposite side insert the
washer (11) and nut (12) on the screw.
Similarly, align the bearing holes of the lower
comb (6) with the holes indicated in the
crankcase as no. 2 and repeat the fixing
operation with screw, washers and nut.
Reposition the safety lids and screw both
screws.

OLIVANCE EP - EP S
19
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
Figure 3
4.3. Assembly and disassembly of combs EP-S L/C V2
Figure 1
Unscrew the screws (1) and pull out the safety
covers (2)
Figure 2
Insert the connecting rod (3) into the upper
comb housing (4), align the holes and insert
the false mesh (5).
Fit on the free part of the false shirt
(5) the firing hole of the lower comb (6). Close
the fake shirt with the plate
(7) and fix the spring (8).
N.B. Gain weight all the holes of assembly.
Figure 3
Align the bearing holes of the upper comb (4) to the
holes indicated in the crankcase as no. 1 and insert
the screw (9) by interposing the washer (10); on the
opposite side insert the washer (11) and nut (12) on
the screw.
Similarly, align the bearing holes of the lower comb
(6) with the holes indicated in the crankcase as no.
2 and repeat the fixing operation with screw,
washers and nut.
Reposition the safety lids and screw both screws.

OLIVANCE EP - EP S
20
Castellari S.r.l. • road Lasie 16/E • IMOLA (WILL)
4.4. Cleaning and lubrication of machines
The machines must be cleaned on a daily basis in order to avoid deposits of solid particles and
dusts that can limit the efficiency of operation of the mechanical parts. For this purpose, it is
recommended to remove from the air intakes any accumulations of solid particles and dust.
Lubrication should be carried out in a systematic and daily manner at the junction point level
of the combs and on moving mechanical parts.
4.5. Set-aside
In the event that a long rest period of machinery is specified, the following operations must be
carried out:
- disconnect the machines from the power supply;
- clean the machine, freeing it from any dirt residues deposited inside it, between the
mechanical parts and the engine;
- carry out a check by replacing the damaged/worn parts from use;
- carry out an accurate lubrication of the mechanical parts with grease at high temperatures;
- cover the machines to avoid dust/dirt depositing on its surface or inside it.
Carefully carry out the maintenance operations described above.
4.6. Dismantling of machinery
Disconnect the machines from the power supply and cut the connecting cable.
The machines consist of materials that can be recovered; in particular, iron recovery is possible.
Deliver your disused machines to an official materials recycling center. Actively contribute to the
protection of the environment by applying methods of elimination and recovery also in relation to the
packaging materials with which the packaging of the machine is made. Your local authority will be
able to inform you about the most effective ways and possibilities for disposing of the old instrument,
in an environmentally friendly manner.
Troubleshooting common problems –see Website
problem
origin
OF THE PROBLEM
THE COMB
DOES NOT
START
COMB FREEZES
DURING WORK
THE COMB
WORKS
SLOWLY
CHECK THE
SAFETY FUSE
*
*
BATTERY CHARGE
LEVEL
low
*
4.7. Spare parts
In order to guarantee the safety and long life of the product, it is recommended to use original spare
parts exclusively. Specialist repairs or maintenance must be carried out by specialized and
authorized personnel.
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