CasualWay THORNCREST 2894281 User manual

8'x5' THORNCREST POLY CARBONATE
HARD TOP SMALL SPACE GAZEBO
WITH SHELVES
Instruction Manual
SKU: 2894281

1
Always read and follow the instructions before use.
When assembling and using this product, basic safety precautions must always
be followed to reduce risk of personal injury and damage to the product or
surroundings. Be sure to keep all children and pets away from assembly area.
Do not attempt to assemble the gazebo in windy condition.
Do not place your gazebo in an area exposed to excessive wind.
Some parts contain sharp edges. Wear protective gloves when handling these items.
You must schedule enough time to complete the assembly. You can not leave the
unit unattended if it is not fully assembled, even if it is already anchored to the
ground.
You should begin the assembly no less than 6 feet from any fixed obstruction such
as fences, a garage, a house, overhanging branches, electrical wires or washing
lines.
You must assemble your gazebo on a level ground or platform. The unit must be
anchored to either wood, stone tiles or concrete using appropriate screws for that
flooring, or anchored into the earth or grass with proper camp nails or anchors.
Your gazebo has been designed to be a non-permanent structure. Do not use this
gazebo in storms, cyclones or very strong winds.
The unit must always remain anchored properly to the floor or ground using the
appropriate fixings to enjoy safe usage of the gazebo.
We recommend using minimum two people to assemble the gazebo.
Additional tools you will need include two ladders, work gloves and a spirit level.
Do not destroy or discard boxes until the gazebo is fully assembled.
Do not fully tighten bolts until assembly is completed. Be careful to not over tighten
bolts if using a power driver.
Ensure you understand each step and get the required parts ready before beginning.
Assembly tips

Pre-Assembly
2
HARDWARE INCLUDED
NOTE: Hardware not shown to actual size.
AA BB
CC
EE
DD
FF
GG HH
Part Qty
AA
CC
DD
Description
Connect Pin 6
6
Securing Wire
Securing Knob 6
BB
Hook 1
EE Anchor 8
FF
GG
4
4
HH 1
Bolt (M6x15)
Bolt (M6x35)
Allen Key

3
Pre-Assembly (continued)
PACKAGE CONTENTS
Part Qty
A1
B
Description
Post 1
Long Beam
Short Beam
Corner Roof Rib
2
4
2
2
2
2
2
Part Qty
K
Q2
R1
R2
Description
U Bracket
Roof Cover
Roof Connector
Middle Connector Cap
Panel 1
1
2
2
2
6
1
M
N
Middle Roof Rib
2
A1
2
H1 2
H2 2
H3 2
2R3
Left Slot
Right Slot
Q1 Corner Connector Cap 4
B
C
D
E
F1
F2
G1
G2
H1
H2
H3
C
D
E
F1
F2
G1
G2
Upper Slot
Lower Slot
Roof Edge Bar 1
Roof Edge Bar 2
Roof Edge Bar 3
K
M
N
Q1
Q2
R1
R2
R3
Panel 2
Panel 3
P
Shelf 2
P
A2 Post 2 2
A2
J
J4
Leg Cap
R4
R5
R6
R7
R5
R4 Panel 4
Panel 5
2
2
R7
R6 Panel 6
Panel 7
2
2

Assembly
STEP 1. Setting up the main frame
Fig. 1A Fig. 2Fig. 1B
B
B
C
C
Fig. 1
KK
Fig. 2
J
A1
A1
A2
A2
A1/A2
B/C
B/C
A1/A2
B
1.1 Attach the Long Beam B and Short Beam C to the Post A1, A2 as show in Fig.1A.
Repeat this until all four assembled.
1.2 Use the U Bracket K to connect Leg Cap J and Post A1, A2 as show in Fig.1B.
1.3 Attach the U Bracket K to the middle of Long Beam B as show in Fig.2
4

STEP 2 Attaching the shelves
P
P
A2
A1
A1
FF
GG
Fig. 3
P
A2
Fig. 3
Fig. 3
Fig. 3
Fig. 3
Assembly (continued)
2.1.Attach Shelf P to Post A1/Post A2 with Bolt (M6x35) GG and attach bottle opener
to Post A1/Post A2 with Bolt (M6x15) FF as show in Fig.3. The bar with a bottle opener,
can open a beer bottle.
5

STEP 3. Attaching the roof frame
E
E
D
D
D
D
Fig. 4
Fig. 4A
Fig. 4B M
DD
D
D
D
D
E
E
N
Assembly (continued)
3.1 Attach the Corner Roof Rib D to the long tube (78mm) on Roof connector N and attach
the Middle Roof rib E to the short tube (68mm) on Roof connector N as show in Fig.4A.
3.2 Fix Hook DD to the central, insert the Hook DD through Roof Connector N and attach
to the Roof Cover M as show in Fig.4B.
6

STEP 4 Roof frame assembly
Fig. 5 Fig. 6
AA
BB
E
B
D
K
AA
BB
Assembly (continued)
4.1 Mount the Corner Roof Rib D to U Bracket K at corner. Adjust to line up the pin holes
at Corner Roof Rib D and U bracket K. Insert Pin AA through the pin holes to secure
the Corner Roof Rib D to the U bracket K as show in Fig.5. Then insert the Securing
Wire BB into Pin AA.
4.2 Mount the Middle Roof Rib E to U Bracket K at middle of Long Beam B. Adjust to line
up the pin holes at Middle Roof Rib E and U bracket K. Insert Pin AA through the pin
holes to secure the Roof Rib E to the U bracket K as show in Fig.6. Then insert the
Securing Wire BB into Pin AA.
7
Fig. 5
Fig. 5
Fig. 6

STEP 5: Roof Panel assembly
Assembly (continued)
5.1 Pair Roof Panel R6/R7 and Roof Panel R4/R5 and slide them into Slot Part F1/F2 to
form a completed triangular shaped roof panel. Be cautious to avoid bending this roof
panel. Insert the assembled roof panel to triangular shaped panel frame as show in Fig 7.
5.2 Once complete Fig.7, attach Roof Edge Bar H2/H3. Mount the Middle Connector Cap
Q2, and use Securing Knob CC to secure the roof panel to the frame as show
in Fig 9&10.
5.3 Pair Roof Panel R1 and R2 and R3 and slide them into Slot Part G1/G2 to form a
completed triangular shaped roof panel. Be cautious to avoid bending this roof panel.
Insert the assembled roof panel to triangular shaped panel frame as show in Fig 8.
5.4 Once complete Fig.8, attach Roof Edge Bar H1. Mount the Corner Connector Cap Q1,
and use Securing Knob CC to secure the roof panel to the frame as show in Fig 11.
5.5 Repeat the processes until all the roof panel been assembled to the roof frame.
8
Fig. 9 Fig. 11
Fig. 7 Fig. 8
Fig. 10
R5
R7
R6
R4
F1 F2
R5
R7
F2
R2
R3
G2
CC
Q1
H1
H2
D
E
CC
H2
H3
Q2
H3
E
R5 R5
Fig. 9
& 10
Fig. 11
R4
F1
R6
R5
R7
F2
CAUTION:
Critical step to finish the assembly! lt is
recommended to have multiple hands to
help for this assembly.Do not try to do this
assembly alone. It is a slow muscle taking
process and be always patient and cautious.
Please always wear protective glove!
Make sure that the side of roof panels with
words "Expose this side to sunlight" must
face upwards towards the sun.
R6
R7
Fig. 7 F1
R4
F2
R5
Fig. 8
R1
G1
R2
G2
R3

STEP 6. Canopy assembly
Assembly (continued)
9
EE
Fig. 12
Fig. 12
Finally, please check and tighten all the bolts and nuts before you use it.
Congratulations, you have done the gazebo set up!
6.1. Hammer Anchor EE through one of the holes at each post base into the ground
to stablize the gazebo.

10

11

12

13

14

SKU: 2894281 Code: 19JS00120203S
Email: [email protected]
CASUALWAY USA LLC C/O LEADER LEISURE INTL
CO LTD
1623 LOLA WAY OXNARD CA 93030
v1. 2021
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