CasualWay Thorncrest 3338453 User manual

SKU: 3338453
Thorncrest 8'x5' Hard Top Grill Gazebo
Instruction Manual

1
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Always read and follow the instructions before use.
When assembling and using this product, basic safety precautions must always be
followed to reduce the risk of personal injury and damage to the product or surroundings.
Be sure to keep all children and pets away from the assembly area.
Do not attempt to assemble the gazebo in windy or wet conditions.
Do not place your gazebo in an area exposed to excessive wind.
Some parts contain sharp edges. Wear protective gloves when handling these items.
It is recommended that, for safety issues, 2-4 people assemble the gazebo.
You must schedule enough time to complete the assembly. You can not leave the unit
unattended if it is not fully assembled, even if it is already anchored to the ground.
You should begin the assembly no less than 2m from any fixed obstruction such as
fences, a garage, a house, overhanging branches, electrical wires, or laundry lines.
You must assemble your unit on level ground or platform. The unit must be anchored to
either wood, stone tiles, or concrete using appropriate screws for that flooring, or
anchored into the earth or grass with proper camp nails or anchors. Failure to do so may
risk blowing away by the wind.
Check that all screws are tight before and during usage.
Do not place any type of heat conductor under or within 1.5m of, the unit including, but
not limited to a barbecue or space heater.
Your gazebo has been created as a non-permanent structure. It is designed for leisure
use and is not a shelter against adverse weather conditions. Do not use this gazebo in
storms, hurricanes, typhoons, strong wind. Please remove the roof canopy at least
before the extreme weather.
The roof will not resist cold and heavy and/or continuous snow accumulation. The frame
may be left up year-round however you MUST remove the roof canopy during snowing
winter.
The unit must always remain anchored properly to the floor or ground using the
appropriate screws to enjoy safe usage of the gazebo.
2-4 people to assemble recommended.
Proper tools: Two ladders, Allen wrenches, Power tools, Gloves, Spirit Level.
Do not destroy boxes until completely assembled.
Do not tighten bolts immediately. Be careful power tools may over-tighten fittings.
Tight bolts after completely set up.
Always be patient, understand each step and get the parts ready before assembling.
Assembly tips

Pre-Assembly
Part Qty
S
T
U
V
W
Description
Bolt (M6x85)
6
2
8
10
2
HARDWARE INCLUDED
NOTE: Hardware not shown to actual size.
ST
V W
U
X
X22
Y8
Bolt (M6x45)
Bolt (M6x40)
Y Z Z2
N R R1
N
R
Anchor 4
2
Allen Key
Wrench
R1
Z32
Z2 16
1
Bolt (M6x35)
Bolt (M6x30)
Bolt (M6x20)
Bolt (M6x12)
Bolt (M6x8)
Bolt (M5x12)
2

Pre-Assembly (continued)
PACKAGE CONTENTS
Part Qty
A
A1
B
B1
C
D1
Description
1
Part Qty
J1
Description
2
2
3
4
D
H1
H
J
I
K
3
K1
E
F
F1
G
J
J1
K
K1
A
A1
B
B1
C
D
D1
E
E1
H
H1
I
I1
M
O
P
Q
L
E1
F1
F
G
1
1
1
2
1
1
1
1
2
2
L
M
O
P
Q
I1
2
2
1
2
8
2
2
4
4
Leg A
Crossing connector
Curved connector D
Curved connector E1
Short beam
Curved connector D1
Straight connector
Curved connector E
Roof beam
Long beam
Long connector
Steel mesh of bar
Short connector
Supporting tube of bar
Tube for hook
PC board K
PC board K1
L shape supporting part
Standing supporting tube
Middle supporting tube
Foot plate
Triangle connector
Leg A1
Leg B
Leg B1
3

Ax 1
A1 x 1
Fx 2
x 2
I1 x 1
Px 2
O
P
Z2
F
I1
O
V
S
I1
O
O
A
A1
F
Sx 6 Vx 2 Z2x 8
M6x85 M6x35 M5x12
Assembly
STEP 1. Setting up the main frame
1.1. Insert Middle supporting tube O to Crossing connector I1, attach the Long
beam F to Crossing connector I1 with Bolt (M6*35) V.
1.2. Attach the completed part of above step to Leg A/Leg A1 with Bolt (M6*85) S.
1.3. Attach the Foot plate P to Leg A/Leg A1 with Bolt (M5*12) Z2. Please
align the hole postioin when use the Bolt.
Note:Do not tighten bolts until all parts are connected
4

1060
910
M
T
M
X
J1
J1
W
C
Mx 1
Cx 1
Wx 4
Xx 4x 1
M6x30M6x20M6x45
T
Assembly (continued)
STEP 2. Setting up the main frame (continued)
2.1. Attach the Roof beam C to the Leg A/Leg A1 with Bolt (M6x20) X.
2.2. Attach the Standing supporting tube M to the Roof beam C with Bolt
(M6x45) T.
2.3. Attach the Supporting tube of bar J1 to the Leg A/Leg A1 with Bolt
(M6x30) W.
5

B1
1060
910
M
X
T
M
P
Z2
C
Px 2
Mx 1
Cx 1
Bx 1
B1 x 1
Xx 4x 1
M6x20M6x45
TZ2x 8
M5x12
Assembly (continued)
STEP 3. Setting up the main frame (continued)
3.1. Attach the Roof beam C to the Leg A/Leg A1 with Bolt (M6x20) X.
3.2. Attach the Standing supporting tube M to the Roof beam C with Bolt
(M6x45) T.
3.3. Attach Foot plate P to Leg A/Leg A1 with Bolt (M5*12) Z2. Please align
the hole postioin when use the Bolt.
6

B
A
A1
B1
F1
F1
I
J
J
S
I
Q
X
X
I
Y
Sx 4
M6x85
Xx 12
M6x20 M6x12
Yx 8
Jx 2
F1 x 2
Ix 2
Qx 4
Wx 4
M6x30
W
Assembly (continued)
STEP 4. Setting up the main frame (continued)
4.1. Attach the Supporting tube of bar J1 to the Leg B/Leg B1 with Bolt
(M6x30) W.
4.2. Attach the Steel mesh of bar J to the Leg A & Leg A1/Leg B & Leg B1
with Bolt (M6x12) Y.
4.3. Attach the Triangle connector Q to the Leg A/Leg B with Bolt (M6x20) X.
Attach the Tube for hook I to the triangle connector Q with Bolt (M6x20) X.
4.4. Attach the Short beam F1 to the the Leg A & Leg B/Leg A1 & Leg B1
with Bolt (M6*85) S.
7

G
D1
H
K
K
K
L
Z
D
Dx 1
D1 x 1
Gx 2
Hx 2 x 4
M6x8
Zx 16 L
G
D
G
x 3
K
D1
H
H
L
L
K
K
K
Assembly (continued)
STEP 5. Roof panel assembly
5.1. Insert the L shape supporting part L into Straight connector G, then
connect with curved connector D/D1 to form a frame, and lock the
corner with Bolt (M6x8) Z.
5.2. Slide PC board K into the Long connector H to form a roof panel.
5.3. Slide the completed roof panel into the frame of step 5.1.
5.4. Insert the L shape supporting part L into Straight connector G, then attach
the Straight connector G to the frame with Bolt (M6x8) Z.
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CAUTION:
Critical step to finish the assembly! lt is
recommended to have multiple hands to
help for this assembly.Do not try to do this
assembly alone. It is a slow muscle taking
process and be always patient and cautious.
Please always wear protective glove!
Make sure that the side of roof panels with
words "Expose this side to sunlight" must
face upwards towards the sun. G
K
K
K
H
H

G
E1
G
E
H1
E
E1 x 1
G
H1 x 2
G
G
E
E1
H1 K1
K1
K1
H1
K1
K1
K1
L
L
Z
x 4
M6x8
Zx 16 L
x 3
K1
x 2
Assembly (continued)
STEP 6. Roof panel assembly (continued)
6.1. Insert the L shape supporting part L into Straight connector G, then
connect with curved connector E/E1 to form a frame, and lock the
corner with Bolt (M6x8) Z.
6.2. Slide PC board K1 into the Short connector H1 to form a roof panel.
6.3. Slide the completed roof panel into the frame of step 6.1.
6.4. Insert the L shape supporting part L into Straight connector G, then
attach the Straight connector G to the frame with Bolt (M6x8) Z.
9

U
U
M6x40
Ux 4
Assembly (continued)
STEP 7. Roof assembly
7.1. Gently place the short PC board over the roof frame and fix it with the
Bolt (M6x40) U.
10

X
U
M6x40
Ux 2 Xx 2
M6x20
Nx 4
N
Assembly (continued)
STEP 8. Roof assembly
8.1. Gently place the long PC board over the roof frame and fix it with the
Bolt (M6x40) U and Bolt (M6x20) X.
8.2. Hammer Anchor N through one of the holes at each post base into the
ground to stablize the gazebo.
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SKU: 3338453 Code: 19JS00120201
Email: [email protected]
CASUALWAY USA LLC C/O LEADER LEISURE INTL CO LTD
1623 LOLA WAY OXNARD CA 93030
v1. 2022