Cattron Remtron Patriot Series User manual

Remtron®
Patriot
User Manual
9M02-9028-A001-EN

Remtron®Patriot
User Manual
2
9M02-9028-A001-EN
Rev 12
Revision History
VERSION
DATE
NOTES
K
08/2018
12
11/2019
Document rebranded and contact information updated. Revision tracking changed
from alphabetical to numerical.
Any information furnished by Cattron™ and its agents is believed to be accurate and reliable. All specifications are subject to change without notice.
Responsibilityfortheuseandapplication ofCattronproductsrestswiththeendusersinceCattronanditsagentscannotbeawareofallpotentialuses.
Cattron makes no warranties as to non-infringement nor as to the fitness, merchantability, or sustainability of any Cattron products for any
specificor generaluses.CattronHoldings,Inc.,oranyofitsaffiliatesoragentsshallnotbeliableforincidental or consequentialdamagesof any
kind. All Cattron products are sold pursuant to the Terms and Conditions of Sale, a copy of which will be furnished upon request. When used as a
tradename herein, Cattron means Cattron Holdings, Inc. or one or more subsidiaries of Cattron Holdings, Inc. Cattron™, corresponding logos,
and other marks are trademarks or registered trademarksofCattronHoldings,Inc.Othermarksmaybethepropertyofthirdparties.Nothingherein
providesalicenseunderanyCattronoranythirdpartyintellectualpropertyright.

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Contents
1. Warnings..............................................................................................................................................................5
2. FCC Compliance Statement ................................................................................................................................6
3. Safety Rules.........................................................................................................................................................7
3.1 Installation ..................................................................................................................................................7
3.2 Personal Safety ..........................................................................................................................................7
3.3 Care............................................................................................................................................................7
4. Introduction...........................................................................................................................................................8
4.1 Purpose ......................................................................................................................................................8
4.2 How the System Works..............................................................................................................................8
4.3 Important Safety Rules...............................................................................................................................8
5. Operations......................................................................................................................................................... 10
5.1 How the System Works........................................................................................................................... 10
5.1.1 Frequency............................................................................................................................................ 10
5.1.2 Range and Antenna Coverage............................................................................................................ 10
5.1.3 License-Free Channels........................................................................................................................ 10
5.1.4 Command Format................................................................................................................................ 11
5.1.5 Safety................................................................................................................................................... 11
5.2 Transmitter Operation and Features ....................................................................................................... 11
5.3 Operation................................................................................................................................................. 12
5.4 Commands .............................................................................................................................................. 12
5.4.1 Command Switches............................................................................................................................. 12
ON/ALARM ..................................................................................................................................................... 12
OFF/STOP...................................................................................................................................................... 12
A–B SWITCH.................................................................................................................................................. 12
AUTO OFF...................................................................................................................................................... 12
5.5 Status Indicators...................................................................................................................................... 12
5.5.1 Status LED........................................................................................................................................... 12
5.5.2 Function Select LEDs .......................................................................................................................... 13
6. Installation......................................................................................................................................................... 14
6.1 General.................................................................................................................................................... 14
6.2 Locating the Equipment........................................................................................................................... 14
6.2.1 Antenna Location................................................................................................................................. 14
6.2.2 Receiver Location................................................................................................................................ 15
6.3 Installation Wiring.................................................................................................................................... 15
6.4 Output Snubbers ..................................................................................................................................... 15

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6.5 Power/Control Wiring............................................................................................................................... 16
6.6 Installation Testing................................................................................................................................... 16
7. Maintenance & Troubleshooting ....................................................................................................................... 19
7.1 Monthly Inspection................................................................................................................................... 19
7.2 Installation Troubleshooting .................................................................................................................... 19
7.3 General Troubleshooting......................................................................................................................... 19
7.4 Transmitter Troubleshooting ................................................................................................................... 19
7.4.1 Normal Operation ................................................................................................................................ 20
7.4.2 Replacing the Transmitter Batteries .................................................................................................... 20
7.4.3 Changing the Transmitter ID Code...................................................................................................... 21
7.4.4 Transmitter Spare Parts List................................................................................................................ 21
7.5 Receiver Troubleshooting ....................................................................................................................... 22
7.5.1 General................................................................................................................................................ 22
7.5.2 Receiver Testing.................................................................................................................................. 22
7.5.3 Receiver Repairs ................................................................................................................................. 23
7.5.4 Fuse Replacement............................................................................................................................... 23
7.5.5 Receiver Spare Parts List.................................................................................................................... 24
8. Warranty Statement .......................................................................................................................................... 25
9. CE Declaration of Conformity............................................................................................................................ 25
Appendix I: Transmitter Specifications.................................................................................................................... 26
Appendix II: Receiver Specifications....................................................................................................................... 27

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1. Warnings
WARNING
Read all safety rules and warnings before installing and operating this system.
WARNING
The use of unapproved components or accessories in the systems sold by Cattron and its
subsidiaries is strictly prohibited. Unapproved components are defined as any component not
inspected and sold by Cattron. This also includes any component modified from its intended use
and/or any component exhibiting observable damage or defect. Use of non-conforming parts,
assemblies, and accessories may lead to injury or death.
WARNING
The remote control system you have purchased is designed to stop in a safe mode under a variety
of conditions. Some examples of these conditions are: excessive radio signal interference, loss of
battery or electrical power, failure of certain components, operation beyond signal range and
others. Although Cattron and its subsidiaries do not specify the position of the operator when
controlling the equipment, we are aware that some users are instructed and trained by their
employer to ride the equipment in a safe manner. It is imperative that you are prepared for an
unplanned stop of the equipment at any time and do not place yourself or others in a position
where this situation may cause you to fall from the equipment. Failure to use caution may lead to
serious personal injury or death.
!
!
!

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2. FCC Compliance Statement
The CommandPro®series receivers have been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference in a residential installation.
This equipment generates, uses, and can radiate radio frequency energy; if not installed and used in accordance
with the user manual, it may cause harmful interference to radio communications. However, there is no guarantee
that harmful interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by
turning this equipment on and off, the user is encouraged to try to correct the interference by one or more of the
following measures:
•Reorient or relocate the receiving antenna connected to the device that is receiving the interference
•Increase the separation between our equipment and the equipment that is receiving the interference
•Consult our factory or one of our Service Representatives for additional help

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3. Safety Rules
WARNING
Read all Instructions. Failure to follow these rules can result in serious personal injury or death.
3.1 Installation
•GROUND THE RECEIVER CASE. In order to ensure safety of the system, firmly connect the receiver
case to earth ground
•PROVIDE A SAFETY CUTOFF SWITCH. If maintenance is required, disconnect the radio from power to
prevent accidental activation
•USE PROPER WIRING. Loose or frayed wires can cause accidental activation of machinery
•DO NOT INSTALL IN HOT AREAS. This apparatus can be damaged by heat in excess of 160º F
•DO NOT INSTALL IN HIGH VIBRATION AREAS. The life of this apparatus may be shortened through
long exposure to intense shaking or vibration
3.2 Personal Safety
•MAKE SURE MACHINERY IS CLEAR BEFORE OPERATING. Do not activate the remote system unless
it is safe to do so
•TURN OFF THE RECEIVER POWER BEFORE WORKING ON MACHINERY. Always disconnect the
remote system before doing any maintenance to prevent accidental operation of the machine
3.3 Care
•KEEP DRY. If water or other liquids get inside, immediately dry the unit
•KEEP ANTENNAS CLEAN. Keep antenna connections clean and free of corrosion
Note: Throughout this manual, other safety rules appear under the following heading:
WARNING
Failure to follow these rules can result in serious personal injury or death.
!
!

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4. Introduction
4.1 Purpose
This manual provides information on the safe installation and operation of the Cattron Patriot wireless control
systems. Information is also included on the maintenance and repair of the Patriot systems.
4.2 How the System Works
Information is included on all Cattron Patriot transmitters and receivers. See the detailed information contained in
each section of this manual for your particular equipment.
The transmitters covered in this manual contain enhanced features that expand the types of applications for the
systems.
Many new features have been added, but most changes are transparent to the user. If you are already familiar
with Cattron transmitters, you are encouraged to read the section on operating the transmitters, where you will
find information about the latest changes in operation.
To help you identify your system, Figure 1 and Figure 2 provide a reference for the transmitters and the receivers
covered in this manual.
4.3 Important Safety Rules
Using wireless control systems with heavy industrial equipment can improve the safety of the equipment.
It is important to adhere to the safety rules presented throughout this manual, especially during installation, in
order to achieve the safest operating system possible.
Figure 1: Cattron Patriot Transmitters

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Figure 2: Cattron Patriot Receivers

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5. Operations
Cattron Patriot Wireless Control Systems are designed for control of industrial machinery. These rugged controls
are built to survive the wear and tear of life in factories, mills and foundries.
These systems comply with requirements for operation under Part 15 of the FCC Rules and Regulations. This
means that neither the operator nor the company need apply or register for a license to operate this equipment.
The basic system consists of a transmitter and a receiver. The transmitter sends commands to the receiver by
means of radio waves in the 900 MHz band. Receivers operate at 120 VAC 50/60 Hz power.
5.1 How the System Works
5.1.1 Frequency
Cattron Patriot equipment operates in the 902 to 928 Megahertz (MHz) frequency band. A wavelength at our
frequency is 12.9 inches.
Like light, 900 MHz radio signals pass through glass and plastics, and will reflect off of walls, buildings, and metal
structures. Unlike light, 900 MHz radio signals penetrate all plastics, including those that you cannot see through,
as well as thin-gauge steel, dry wood, dry concrete, plasterboard, fog and rain.
However, trees, earth, water, people, aluminum, copper and some window tints will not readily pass our signals.
5.1.2 Range and Antenna Coverage
Antennas convert radio signals into radio waves and convert radio waves back into radio signals. They can send
and receive in all directions or in a single direction, depending on their design.
An omnidirectional antenna is like a light bulb, and a directional antenna is like a flashlight. Metal objects reflect
radio waves, just as a mirror next to a light bulb will reflect light. Metal objects near an antenna alter the intended
pattern of an antenna by either shading or reflecting signals.
Our standard antennas are omnidirectional; they ‘see’ equally well in all directions. We have other antennas that
will ‘see’ further in one direction for special applications.
5.1.3 License-Free Channels
The 902 to 928 MHz spectrum is set aside by the FCC as an ISM Band (Industrial, Scientific and Medical), and
this spectrum accommodates many license-free users. We have the ability to change frequencies in this band,
and we have 81 different channels that we can assign to our transmitters and receivers. The actual frequency is
coded into the receiver and transmitter at the factory, but it can be changed to one of the other 80 channels in the
field.
Other devices in this band include wireless phones, computer data links and inventory equipment. As a condition
of using this band, our products must accept and handle interference from other users.
The 900 MHz band has worked well for most users, and not being burdened with licensing regulations is often
desirable. The FCC has allowed 50,000 microvolts per meter field strength on this band, which is 250 times
higher than other unlicensed frequencies below this band. This allows our systems to operate very reliably in the
presence of other signals.