Caviblaster 3040-E Manual

CAVIDYNE LLC
5077 Fruitville Rd., Suite
109-157 Sarasota, FL 34232
Phone: [phone]
Operation &
Maintenance
Manual
Model 3040-E

Page 2/36
For more information please email [email protected] or call 1-[phone]
CAVIDYNE LLC is not responsible for damages or injuries
resulting from a failure to comply with instructions in this
manual. Please read and study the entire manual carefully
before use.
The CaviBlaster model 3040-E60 must only be operated
and maintained by trained personnel.
This equipment generates high pressure water and is
intended for underwater use only. Serious personal injury
or death may result from improper use.
Commercial Diver’s gear should be used to operate the
CaviBlaster system.
Electric shock can cause severe burns or death. Ground
system before connecting power supply. Use dedicated
circuit installed by a licensed electrician. Circuit should
supply adequate voltage and amperage under load.
CAUTION: DO NOT USE THIS EQUIPMENT TO CLEAN
SENSITIVE SURFACES as LED-Lights, Underwater Lights,
Electronic Equipment, etc.

Page 3/36
For more information please email [email protected] or call 1-[phone]
Table of Contents
1.0 UNIT SPECIFICATIONS...............................................................................................5
2.0 GENERAL DESCRIPTION...........................................................................................6
2.1 Using this manual....................................................................................................10
2.2 Conventions.............................................................................................................10
2.3 Scope.......................................................................................................................10
2.4 Terms and Abbreviations ........................................................................................11
3.0 SAFETY INFORMATION............................................................................................12
3.1 Personal Safety .......................................................................................................12
3.2 Personal Protective Equipment...............................................................................13
3.3 Modification to the Equipment.................................................................................14
4.0 INSTALLATION..........................................................................................................15
4.1 Uncrating and Lifting................................................................................................15
4.2 Installation Location.................................................................................................16
4.3 Initial Set-Up ............................................................................................................17
4.3.1 Connecting the Water Source..............................................................................18
4.3.2 Priming the System Using the Feed Pump System ............................................18
4.3.3 Water Supply Conditions......................................................................................19
5.0 OPERATION ...............................................................................................................22
5.1 Preparing the CaviBlaster for Operation.................................................................22
5.2 Startup of the CaviBlaster .......................................................................................22
5.3 Normal Operation ....................................................................................................23
5.4 Adjusting the CaviBlaster for Maximum Performance............................................24
5.5 Recommendations for Effective Results.................................................................26
6.0 MAINTENANCE..........................................................................................................29
6.1 Basic Preventive Maintenance Recommendations................................................30
6.2 Pump Service...........................................................................................................30
6.3 Inspection/Cleaning of Water Inlet Strainer............................................................31
6.4 Inspection / Maintenance of the Zero-Thrust Gun..................................................32
7.0 WINTERIZATION........................................................................................................33
8.0 TROUBLESHOOTING................................................................................................34
9.0 REPLACEMENT PARTS............................................................................................36

Page 4/36
For more information please email [email protected] or call 1-[phone]
Table of Figures
Figure 1.1 –CaviBlaster 3040-E60 Specifications …………………...…...……5
Figure 2.1 –CaviBlaster 3040-E60 General Features ………………...…….…7
Figure 2.2 –CaviBlaster3040-E60 Control panel …………………….………...8
Figure 4.1 –Lifting Guidelines ………………………………………….………..14
Figure 4.2 –Installation Guidelines ……………………………………..……….16
Figure 4.3 –Gravity Feeding Source …………………………………….……...18
Figure 5.1 –Zero-thrust gun Pressure Calibration ……………………..……...25
Figure 5.2 –Zero-thrust Gun Position for Best Results ………………..…….. 27
Figure 6.1 –Inspection / Cleaning Water Filter/Strainer …………….…..…….31
Figure 6.2 –Zero-Thrust Gun …………………………………………..….……..32
This space intentionally left blank

Page 5/36
For more information please email [email protected] or call 1-[phone]
1.0 UNIT SPECIFICATIONS
The CaviBlaster 3040-E60 power unit consists of a 100HP (74.5 kW) electric motor and
a HPP GLR 109/290 triplex plunger pump. Detailed performance and specifications are
listed below:
CaviBlaster 3040-E60 Specifications
Nominal Pump Flow
29 GPM (110 LPM)
Nozzle Operating Pressure
4,000 PSI (276 BAR)
Motor
100 HP 3 PHASE 480 Volts @ 60Hz 58.5 Amp
Installation Environment
Indoor or Outdoor
See Section 4 for installation requirements
Water Inlet Pressure Limits
0 PSI (Atmospheric Pressure) to 50 PSI Maximum
(0 BAR to 3.5 BAR) See Section 4 for further requirements
Overall Unit Dimensions (L x W x H)
63” x 47” x 50” (166 cm x 119 cm x 127 cm)
Maximum Pressure Hose Length
600 LF (200 meters) of 3/4” diameter
Power Unit Weight (Dry)
2,550 LBS (1160 KG)
Zero-Thrust Gun Weight
4.4 LBS (2 KG)
Figure 1.1–CaviBlaster 3040-E60 Specifications
(EOS)

Page 6/36
For more information please email [email protected] or call 1-[phone]
2.0 GENERAL DESCRIPTION
The CaviBlaster 3040-E60 high-pressure water power unit is designed to use water flow
and pressure to generate cavitation at the end of the proprietary nozzle.
The CaviBlaster cleans the surface of any underwater structure using the energy
released by the implosion of the bubbles created during the cavitation process. When
directed at the surface being cleaned, the energy released by the collapsing bubbles
causes marine growth to be removed from the surface.
The system consists of a portable, zero-thrust gun, connecting high-pressure hose and
an electric motor-powered, high-pressure pumping unit. The zero-thrust gun uses a
trigger-operated valve to control the water stream off and on. If the valve is closed, the
power unit goes into bypass mode unloading the engine and the pump.
The CaviBlaster 3040-E60 power unit is a complete “plug and play” system built into a
self-supporting frame that allows quick deployment and/or installation of the unit. Water
can be supplied from either a pressurized source, directly from the natural source via an
electric feed pump supplied with the power unit, or from a gravity feed storage tank.
The unit is equipped with many features to maintain operator safety while operating at
pressures of 4,000 psi (276 BAR) with safety overload protection rating to 5,000 psi
(344 BAR).

Page 7/36
For more information please email [email protected] or call 1-[phone]
Figure 2.1 –CaviBlaster 3040-E60 General Features

Page 8/36
For more information please email [email protected] or call 1-[phone]
Figure 2.2 –CaviBlaster 3040-E60 Control panel

Page 9/36
For more information please email [email protected] or call 1-[phone]
2.1 Using this manual
While every effort has been made to ensure the accuracy and completeness of
the content of this documentation, CaviDyne, LLC, its employees or associated
organizations shall have neither liability nor responsibility to any person or entity
with respect to any loss or damage arising from its use. Always take appropriate
and adequate precautions to prevent damage or injury. Should you, at any time,
have questions or concerns, please, contact our headquarters, as we will be
happy to assist you. While quality and your satisfaction are our goal, nothing
takes precedence over your safety.
2.2 Conventions
The first time a component is mentioned, it is typically followed by a figure
reference; e.g., Emergency Stop button (See Figure 2.1). Figure numbers and
section numbers are always coincident.
When other sections are referenced the SECTION NAME will appear in italic
caps. The electronic version allows users to click on the section name or figure
reference to jump to that section. The words “This space intentionally left
blank” will appear where there is more than 3 inches of white space.
(EOS) will appear above the page number on the last page of each section.
2.3 Scope
This manual covers installation, operation, and maintenance of the CaviBlaster
3040-E60. It is essential that personnel who will operate and/or service this
equipment familiarize themselves with this manual. Standard components, such
as the unit motor and pump, are covered by the manufacturer’s literature found in
the Appendix.

Page 10/36
For more information please email [email protected] or call 1-[phone]
2.4 Terms and Abbreviations
CCW
Counterclockwise
CW
Clockwise
EOS
End of Section
GPM
Gallons Per Minute
HP
Horsepower
LPM
Liters Per Minute
PPE
Personal Protective Equipment
PSI
Pounds Per Square Inch (without suffix, assumed to be gauge pressure).
Z-T Gun
Zero-Thrust Gun
HPP
High Pressure Pump